Paint material

AZT Automotive GmbH
Allianz Center for
Technology
The Allianz Center for Technology as a center of competence and
trusted partner of the automotive industry
AZT Automotive GmbH
§ Founded in 1971
§ Center of competence for automotive engineering and loss prevention
§ Employees range from craftsmen over technical experts to engineers
§ Key targets are to reduce damage severity and accident frequency
Repair technology
Vehicle technology
safety research
Accident research
damage prevention
Expert training
public relations
Reducing repair
costs
Reduced expenses
for personal injuries
& vehicle theft
Contribution to
product
development & risk
selection
Field
implementation by
training
2
Trends
§ Increasing variety (motor, variants, materials…)
§ Electric and electronics components with increasing share of
total value of vehicles
§ Inreasing influence of driver assistance systems
§ Telematics, Internet and connected cars will change mobility
patterns & usage of vehicles
§ Autonomous vehicles on their way
§ Repairs are becoming more and more complex
§ Challenges for claims handlers, experts and body shops
foreseeable
§ New questions regarding risk evaluation classification of cars
=> Increasing need for technical expertise
for insurance and repair industry
Research -Repairs
Repair Technology
Decreasing damage severity by improving vehicles and accident repairs
Crashtest Standards
§ AZT Crash Repair Test, Bumpertest
Repairability & Efficient Repairs
§ e.g. New paint materials, repair of plastic parts
AZT (RCAR) Low Speed Crash Test evaluates
Damageability and Repairability
Vehicle Front
Rear End
§ Impact Speed 15 km/h
§ Impact Speed 15 km/h
§ Overlap 40 %; Barrier 10°
§ 40%; 10°; Barrier Mass 1400 kg
RCAR Crash Test Front @ 15 km/h
Improved damageability and repairability
Results of AZT / RCAR crash tests
Audi 80 (1978)
Repair costs 6200 €
Audi A4 (2001)
Repair costs 4700 €
1075 kg
-24% Repair costs
1494 kg
Audi A4 (2008) (10°)
Repair costs 3900 €
1540 kg
- 17% Repair costs
Global research partnerships via RCAR
AZT solutions implemented in calculation software
AZT Automotive
Repair
Formulas,
Tips &
Examples
Paint Repair
Calculation
Caravan Repair
Calculation
Caravan HBC
& Hail Repair
Calculation
Repair calculation tool
International Markets
…
Typical distribution of costs in repairs
(Data: sample from Allianz Germany)
Spare parts
Labour costs
Paint costs
2%
27%
43%
28%
© Copyright Allianz SE 16-05-06
Other
Research –Safety Research
Vehicle Technology and Safety Research
Decreasing damage severity by improving safety
Passenger Safety
§ e.g.Whiplash and seat safety
Theft Prevention
§ Analysis of electronic keys
Accident Analysis
§ E.g. expert statements, crash recoders, telematics
Research –Loss Prevention
Loss Prevention and Accident Research
Determining safety problems and reducing damage frequency
Accident data bases
§ E.g. Safety potentials of active safety systems
Human factor
§ e.g. Study Driver Distraction
Knowhow-Transfer – Training, Public Relations
Training and Public Relations
Research results are shared
Training
§ e.g. Managers and Motor Experts of AZ Group
Events
§ „ Allianz Autotag 2014“ on automated driving
Allianz Center for Technology
Road safety activities
Crashtests
e.g. Telematics emergency call
Reports
Driver distraction
Accident research
Primary safety
Safety campaigns
Use of child restraints and
bycycle helmets
© Copyright Allianz Zentrum für Technik GmbH 06.05.2016
Ongoing AZT projects reflect trends
Data Mining: Influence of
vehicle configuration claims
frequency & average
New materials
e.g. carbon fibre composites
Advanced frontal protection
systems
Vehicle electronics, crash
recorders & telematics
High voltage and
hybrid vehicles
Safety campaign
bicycle helmets
© Copyright Allianz
Thank you for
listening.
AZT Paint Calculation
AZT Automotive GmbH
AZT Paint Calculation System
News: Bucharest May 2016
Norbert Hermann
AZT Paint Calculation System
At the beginning:
Damaged Car
AZT Paint Calculation System
How to repair?
Damage: beated by the panel beater
Prepaired with Stopper
AZT Paint Calculation System
How to repair?
High Sollid Primer
Sprayed with base Coat and Clearcoat
With the AZT Paint Calculation System!
How to get the paintcost?
AZT Paint Calculation System
System development AZT with REFA time-studies
Vehicledata + surfaces
Paint materialfactors
Labour timesfactors
Car surface measurements (complete car)
weight / count and measurement of paint
materials
defininition / analyzation and measurement
of operational sequences
AZT Paint Calculation System
Paint - Database
Vehicledata + surfaces
„3000 types =
1‘500‘000 data“
Paint material-factors
Labour time-factors
AZT Paint Calculation System
1. Car Acquisition
2. Paint material
3. Labour times
AZT Paint Calculation System
1. Car acquisition
AZT Paint Calculation System
Maesuring the car at a dealer/ manufacturer
The following criteria are specified:
- Material type (ALUMINUM, PLASTIC, GFC, METAL…)
- Mounting type (screwed, welded, stuck, pasted…)
L x B = ? dm²
- Zoning (complete part, upper part , lower part…)
- Surfaces (with slide or meter)
B
L
upper
lower
= 1 dm²
AZT Paint Calculation System
Maesuring the car at a dealer/manufacturer
Eurotax / AZT Lack-Datenblatt
AZT
PKW
EDV-Nr.
Datenermittlung
Hersteller:
Baureihe:
Ausführung:
Baujahr:
Karrosserie:
Vermessen von:
Datum:
Partie-Positionen
O
O
O
O
Teile < 5 dm² gehen nicht in Partie-Pos. ein!
O (4100) Vorderwagen
O (4200) Wagenseite
(4210)
(4300)
(4500)
(4600)
Lackflächen-Unterteilung
MET W 193
Wagenseite mit Seitentür
Wagenheck
Ganzlackierung ohne Dach
Ganzlackierung
Trennlinie
oben
u./Mitte
S = Sicke
Z = Zierleiste
< 0.6 } B/C O
=
0.6 - 1.6 } C/D
MET S 55
AL 120
Mitte
unten
O
> 0.6 } D/E O
=
keine Teilflächen unter 10 dm²!
GFC 80
Anmerkungen
PLA 120
02
01
02
02
*
*
*
*
*
*
*
*
o
o
o
o
o
o
o
o
o
o
o
o
o
*
o
o
o
o
o
o
o
01
01
01
01
01
01
o 01
o 01
Andere
*
*
*
*
*
*
*
*
01 02
geschweisst
Neuteil
02
a b c d e k
Neuteil
02
Rep. + 50%
02
K2 K3 K1RK1N K1G
Rep. -50%
GFK
02
Lackierstufen MontageArt
II III IV I
Oberfläche
Stossfänger vorn
Stossfänger vorn Oberteil
Stossfänger vorn Mitte
Stossfänger vorn Unterteil
Stossfänger vorn seitlich
Stossfänger vorn Teilstück/Ecke
Abdeckung Stossfänger vorn
Abdeckung Stossfänger vorn Mitte
02
Andere
dm²
1010
1015
1020
1030
1040
1050
1060
1070
Blech
Arbeitspositionen
Kunststoff
Nr.
Lackflächen- LackierUnterteilung Fläche 01
geschraubt
Werkstoff
Pos.
AZT Paint Calculation System
Original spare part : manufacturers information
Check for cutting lines…
Eurotax
AZT / AZT Lack-Datenblatt
PKW
EDV-Nr.
Datenermittlung
Hersteller:
Baureihe:
Ausführung:
Baujahr:
Karrosserie:
Vermessen von:
Datum:
Partie-Positionen
O
O
O
O
Teile < 5 dm² gehen nicht in Partie-Pos. ein!
O (4100) Vorderwagen
O (4200) Wagenseite
Wagenseite mit Seitentür
Wagenheck
Ganzlackierung ohne Dach
Ganzlackierung
(4210)
(4300)
(4500)
(4600)
Lackflächen-Unterteilung
Trennlinie
oben
u./Mitte
S = Sicke
Z = Zierleiste
< 0.6 } B/C O
=
0.6 - 1.6 } C/D
Mitte
unten
O
> 0.6 } D/E O
=
keine Teilflächen unter 10 dm²!
Anmerkungen
02
02
*
*
*
*
*
*
*
*
o
o
o
o
o
o
o
o
o
o
o
o
o
*
o
o
o
o
o
o
o
01
01
01
01
01
01
o 01
o 01
Andere
*
*
*
*
*
*
*
*
01 02
geschweisst
Neuteil
01
Neuteil
02
Rep. + 50%
02
02
a b c d e k
K2 K3 K1R K1N K1G
Rep. -50%
GFK
02
02
Lackierstufen MontageArt
II III IV I
Oberfläche
Stossfänger vorn
Stossfänger vorn Oberteil
Stossfänger vorn Mitte
Stossfänger vorn Unterteil
Stossfänger vorn seitlich
Stossfänger vorn Teilstück/Ecke
Abdeckung Stossfänger vorn
Abdeckung Stossfänger vorn Mitte
02
Andere
dm²
1010
1015
1020
1030
1040
1050
1060
1070
Blech
Arbeitspositionen
Kunststoff
Nr.
Lackflächen- LackierFläche 01
Unterteilung
geschraubt
Werkstoff
Pos.
AZT Paint Calculation System
Data sheet
AZT
AZT
AZT Paint Calculation System
Database
AZT
AZT
AZT
AZT Paint Calculation System
Data inside the system
Print-Product
(Germany,Swizerland)
AZT
Around the
World
AZT Paint Calculation System
2. Paint Material
AZT Paint Calculation System
Paint material
AZT Paint Calculation System
Original price lists in national currency
for more than 35 countries:
AT
DK
NL
SK
BG
LT
RU
BE
ES
PL
GR
BY
LV
TK
CZ
FR
PT
AE
EE
NL
UA
CH
HU
SI
AU
IN
RO
UK
DE
IT
HR
BA
KZ
RS ZA
AZT Paint Calculation System
Original price lists in national currency of:
up to 6 different manufacturers (examples):
1. Standox Herbert‘s ( Axalta)
2. Glasurit (BASF)
3. Sikkens (Akzo Nobel)
4. Spies Hecker (Axalta)
5. ICI / PPG/ Nexa
6. Cromax
7. 3M (auxiliary material)
3M
AZT Paint Calculation System
Paint materials:
Calculate the average prices of:
Ø
1. 2K Filler
2. Base coat
3. 2K Clear coat
4. Thinner
etc..
3M
AZT Paint Calculation System
Paint materials:
Calculation of the paint
material-factors
AZT
Ø Prices
1. 2K Filler
2. Base coat
3. 2K Clear coat
4. Thinner
etc..
Basis for the
computation of the
paint material-factors
AZT Paint Calculation System
Paint material-factor:
Determination of paint
material per dm²
For different paint
level:
AZT
MET
The factors depend on
paint levels
I
New part
II
Surface
III
Repair to 50%
IV
Repair over 50%
K1R,K1N,K1G New parts
PLA
K2
Surface
K3
Repair to 15%
AZT Paint Calculation System
Paint material-factors:
for different paint level:
I
New part
II
Surface
III
Repair to 50%
IV
Repair over 50%
X
K1R,K1N,K1G New parts
Surface
dm² per
single part
K2
Surface
K3
Repair to 15%
ex. Door in Level II 47,19€
ex.Door in Level III 57,62€
Version: 2015 Germany
AZT Paint Calculation System
Index 100
AZT delivers
index 100 based on
local price information
AZT delivers Index 100
Example for vehicles
older than X years Index 80
Example for new/ expensive
vehicles.. index 120
AZT index 100
is not fixed
AZT Paint Calculation System
3. Labour Times
AZT Paint Calculation System
Labour times
AZT Paint Calculation System
Influence factors:
Sequences / contents
Preparation for painting
Movement
Set up works
Covering times
Flash off time
Finish
Paint mixing
Color samples
Surface processing
cleaning (several times i.r.)
covering (several times i.r )
sanding
smoothing
sanding
spraying primer
spraying filler
Basecoat/Clearcoat.
etc.
AZT Paint Calculation System
Definition of time components:
average time components:
IM
Ø
K1R
IE
1. Cleaning
K1N
2. Covering
II
III
IV
3. Sanding
4. Spraying filler
5. Spraying base coat
- etc....
K1G
K2
K3
AZT Paint Calculation System
Time components:
for different paint
levels:
I
New part
II
Surface
III
Repair to 50%
IV
Repair over 50%
X
K1R,K1N,K1G New parts
Surface
dm² per
single part
K2
Surface
K3
Repair to 15%
ex. Door in Level II 0.8h.
ex. Door in Level III 1.7h.
Version: 2015 Germany
AZT Paint Calculation System
Example:
Calculation of paintwork: door of a Chrysler PT Chruiser
Paint Level: repair up to 50% (St. III )
Preparation
Part
(One time per repair)
Each part
Time
Material
Time
Material
1.7h
29,00€
1.7h
57,62€
Total (labour time): 3,4 h X 89,-€ = 311,50 €
Total Paint Material:
= 86,62 €
398,12 €
Version: 2015 Germany
AZT – Paint Calculation
AZT delivers the same data base
to all provider of the AZT Paint calculation
Updates (min. 2 times a year):
Delivery: same day same information
(e.g.: paint material values index 100,
new models…)
Paint Calculation System
•Which benefits could you achieve by using AZT paint calculation?
- currently update to the developments in case of materials or process
- quick calculation
- independent calculation system for all car models in Europe
- flexible system adaptable for many countries and market situations (index 100..)
- available in calculation tools
- accepted by many repair associations in Europe
- best practise for Allianz
- support by AZT experts regarding usage of the system
- reduced complexity
- reduced error rate in application
- ideal basis for automatic claims processing
Paint Calculation System
Thank You For Your
Attention