Electric fastening tools

Electric fastening tools
25
1979 to 2004
Benefit from
25 years
of experience!
Precise, clean and low-noise - electric fastening tools by PSM
help you realize industrial screw connections at low cost even in
clean-room and ESD manufacturing. In combination with our
controllers the lightweight and long-life devices enable fastening
operations that can be precisely measured and documented.
Use the appropriate accessories - from bits to vacuum suction
devices and from automatic fastener feeders to high-quality torquemeters
- to complete and perfect your assembly workplaces and you are
fit for the future.
Do not hesitate to contact us at any time - our staff in Martinsried
near Munich and in our numerous agencies in Germany are looking
forward to supporting you with both word and deed and all this
against the background of decades of experience.
Table of contents
Competence
that joins together!
The individual
complete solution
clearly is our strength:
Starting from the simple
handling device to complex
stations for complicated
operations.
Our experienced team of
engineers develops solutions
in fastening and drilling technology,
which of course also includes
the design and construction of
special tools and modification
of standard products from
our range that are tailor-made
to cater to your special needs.
All-round service
Whether it is a new order, maintenance or repair - our highly qualified
and skilled field service team near
you will be glad to help and support
you - fast and at low cost.
Of course, we set great store by
detailing advice - also on your
permises. Owing to our large
spare-part stockroom, wearing
parts are always ready to hand.
Mini electric fasting tool DLV 7410
Torque range: 0.02 t o 0.2 Nm
for fasteners from 0.3 t o 3 mm
4
Electric fastening tools, series DLV 7323 to 7333
Torque range: 0.05 to 1.18 Nm
for fasteners from 1 t o 3.5 mm
5
Electric fastening tools, series DLV 75 /85 MKE
Torque range: 0.49 t o 4.41 Nm
for fasteners from 2.5 t o 6 mm
6
Electric fastening tools antistatic, series DLV 75 /85 BKE
Torque range: 0.49 t o 4.41 Nm
for fasteners from 2.5 t o 6 mm
7
Pistol-grip electric fastening tool DLV 9960 P
Torque range: 4.0 to 10 Nm
for fasteners from 5 t o 8 mm
8
Antistatic clean-room fastening tools
with vacuum suction, series DLV 7329 to 7349
Torque range: 0.25 to 1.18 Nm
for fasteners from 1 t o 3.5 mm
Special control modules
with various options for electric fastening tools EL-C-BOX 2120 to 3120
9
10
230 V electric fastening tools without control module PSM 9130 to 9151
Torque range: 0.49 t o 4.41 Nm
for fasteners from 2.5 t o 6 mm
11
Electric fixtured fastening tools series DLV 77
Torque range: 0.05 to 10 Nm
for fasteners from 1 t o 8 mm
12
EC straight and pistol-grip fastening tools / torque-controlled, SD 25
Torque range: 0.1 t o 2.3 Nm
for miniature fasteners from 0.8 t o 4.0 mm
13
Cordless fastening tool series DLV1161, 1171 and P-210
Torque range: 3.0 to 12 Nm / fasteners from 4 t o 6 mm
Torque range: 0.4 t o 2.4 Nm / fasteners from 2 t o 4 mm
14
Cordless fastening tools with LED display, series ET 900 to ET 905
Torque range: 1.0 to 10.5 Nm
for fasteners from 1 to 8 mm
15
Accessories and bit holders
16
Miscellaneous accessories for
electric fastening tools, balancers, vacuum pump, cover caps
17
Fastener.feeders.and.fastener.separators........................................................18-20
ERGO-support arms and parallel arms with position recognition
21-22
Torque testing devices and measuring sensors
23-27
Mini Electric fastening tools
DLV 7410
Trigger start,
for a torque range from 0.02 to 0.2 Nm
and fasteners of a diameter from 0.3 to 3 mm
Optional
Separate control module
DLC1213 (Fig. page 5)
• continuous soft-start adjustment
• continous speed adjustment
Option:
special-function controller
(see page10)
36
32
Mini Electric fastening tools
The mini electric fastening tool
DLV 7410-CME fulfills all requirements for
series fastening operations in production
using miniature fasteners:
• extremely small and lightweigt
• low-noise and vibration-free
• continuous speed adjustment
• soft start
• reversible direction
• continuous torque adjustment
• automatic torque shut-off
• torque accuracy
Ô Ô +/- 3%s
• maintenance-free
• cable detachable at tool
165.5
Model
Order no.
DLV 7410-CME
DLV 7410-BME
Design
Standard
Antistatic
Control modul
Order no.
DLC1213-GG
DLC1213-BET-6P
4
Torque adjustment
range (continuous)
Speed adjustment
(continuous)
Nm
min-1
0.02 t o 0.2
0.02 t o 0.2
500 t o 700
500 t o 700
Input
voltage
f. Standard
f. Antistatic
230 VAC
230 VAC
Output
...voltage
24 VDC
24 VDC
Tool holding fixture
(quick-change chuck)
Weight
g
ø 4.0 half-round
ø 4.0 half-round
Weight
......g
1,700
1,700
200
200
LxWxH
mm
145 x 145 x 102
145 x 145 x 102
Electric fastening tools
Series DLV 7321 to 7333
Lever start,
for a torque range from 0.05.to.1.18.Nm
and fasteners of a diameter from 1.0 to 3.5 mm
Optional
The models of the series DLV 7300 fulfill
all requirements for series fastening
operations in production:
• extremly small and lightweigt
• low-noise and vibration-free
• reversible direction
• continuous torque adjustment
• automatic torque shut-off
with low reaction force and
high precision
• torque accuracy
• +/- 3 %
• maintenance-free
Separate control module
DLC1213:
• continuous soft-start adjustment
• continous speed adjustment
Option:
special-function controller
(see page 10)
Control module DLC 1213
Electric fastening tools
o34
o30
Cable length 1.5 m
220
Model
Order no.
Design
Torque adjustment range
(continuous)
Nm
DLV 7323-CKE
DLV 7333-CKE
DLV 7321-BKE
DLV 7331-BKE
Standard
Standard
Antistatic
Antistatic
Control modul
Order no.
DLC1213-GG
DLC1213-BET-6P
f. Standard
f. Antistatic
0.05
0.29
0.05
0.29
to
to
to
to
0.49
1.18
0.49
1.18
Speed adjustment
(continuous
Fastener
size
(metric)
min-1
mm
700
500
700
500
to
to
to
to
1000
700
1000
700
1
2
1
2
to
to
to
to
Fastener size
(self-tapping)
mm
3
3.5
3
3.5
1
2
1
2
to
to
to
to
2.6
3
2.6
3
Input
voltage
Output
voltage
Weight
g
LxWxH
mm
230 VAC
230 VAC
24 VDC
24 VDC
1,700
1,700
145 x 145 x 102
145 x 145 x 102
Tool holding
fixture
Weight
inch
g
1/4"
1/4"
1/4"
1/4"
350
350
350
350
5
The models of these series feature
state-of-the-art technology as the
prerequisite for series fastening
operations in prodution:
• short and lightweight
• power supply 34 VDC
• highly ergonomic due to
horizontally arranged direction switch
and veritcal and horizontal
• grip structure
• green LED as switch-off signal
• at tool
• low reaction forces due to
• fast shut-off
• cable detachable at tool
• maintenance and repair-friendly
• owing to wrapped connections, carbon
• brushes can be replaced from the outside
• safety distance according
• to EMC directive and the
• Low Voltage Directive
• continuous torque adjustment
• torque accuracy
• +/- 3 %
Controller DLC 1510-JE:
• interface for the torque signal
• plug-in tool and power cables
Option:
special-function controller
(see page 10 )
• torque adjustment cap
• pistol grip DLW-2300 (Fig. page17)
• (models DLV 8550 and DLV 7550
include pistol grip)
• vacuum attachment
• antistatic version ESD
• (type - BKE) page 7
• angle head
Control module DLC 1510-JE
Cable length 1.5 m
55
o39.5
Kabellänge 1,5 m
o50
Electric fastening tools
Electric fastening tools
Series DLV 75 /85 MKE
Push or lever start,
for a torque range from 0.49 - 4.41 Nm
and fasteners of a diameter from 2.5 -6.mm
257
Model
Order no.
Design
Torque adjustment range
(continuous)
Speed adjustment
(continuous)
Fastener
size
(metric)
Fastener
size
(self-tapping)
Tool holding
Weight
fixture (quick-change
chuck))
Nm
min-1
mm
mm
inch
g
Length
mm
Push to start
DLV 8530-MKE
DLV 8540-MKE
DLV 8550-MKE
Standard
Standard
Standard
0.49 t o 1.67
1.18 t o 2.65
1.96 t o 4.41
1100
700
500
2.5 t o 4.0
3.5 t o 5.0
4.5 t o 6.0
2.3 t o 3.5
3.0 t o 4.0
4.0 t o 5.0
1/4"
1/4"
1/4"
650
650
750
257
257
257
Lever start
DLV 7530-MKE
DLV 7540-MKE
DLV 7550-MKE
Standard
Standard
Standard
0.49 t o 1.67
1.18 t o 2.65
1.96 t o 4.41
1100
700
500
2.5 t o 4.0
3.5 t o 5.0
4.5 t o 6.0
2.3 t o 3.5
3.0 t o 4.0
4.0 t o 5.0
1/4"
1/4"
1/4"
650
650
750
257
257
257
Control modul
Order no.
Input
voltage
Output
voltage
Weight
g
LxWxH
mm
DLC1510-JE
230 VAC
6
34 VDC
4800
115 x 180 x 100
Antistatic electric fastening tools
Series DLV 75 /85 BKE
Push and lever start,
for a torque range from 0.49 - 4.41 Nm
and fasteners of a diameter from 2,5 - 6 mm
The features of these models
are the same as those of the
series DLV 75 /85, page 6
Controller DLC 1510-JE:
• interface for the torque signal
• plug-in tool and power cables
• pistol grip DLW-2300 (Fig. page 17)
• (models DLV8550 and DLV7550
• include pistol grip)
•
Option:
special-function controller
(see page 10 )
Antistatic electric fastening tools
The models shown on this double page are
process-safe owing to built-in IO evaluation.
Model
Order no.
Design
Torque adjustment range
(continuous)
Easy cable replacement due to plug-in
connection at both ends.
Speed adjustment
(continuous)
Fastener
size
(metric)
Fastener
size
(self-tapping)
Especially maintenance and repair-friendly owing
to wrapped connections instead of soldered joints.
Tool holding
fixture (quick-change
chuck)
Weight
Length
Nm
min-1
mm
mm
inch
g
mm
Push to start
DLV 8530-BKE
DLV 8540-BKE
DLV 8550-BKE
Antistatic
Antistatic
Antistatic
0.49 t o 1.67
1.18 t o 2.65
1.96 t o 4.41
1100
700
500
2.5 t o 4.0
3.5 t o 5.0
4.5 t o 6.0
2.3 t o 3.5
3.0 t o 4.0
4.0 t o 5.0
1/4"
1/4"
1/4"
650
650
750
257
257
257
Lever start
DLV 7530-BKE
DLV 7540-BKE
DLV 7550-BKE
Antistatic
Antistatic
Antistatic
0.49 t o 1.67
1.18 t o 2.65
1.96 t o 4.41
1100
700
500
2.5 t o 4.0
3.5 t o 5.0
4.5 t o 6.0
2.3 t o 3.5
3.0 t o 4.0
4.0 t o 5.0
1/4"
1/4"
1/4"
650
650
750
257
257
257
Control modul
Order no.
Input
voltage
DLC1510-JE
230 VAC
Output
voltage
34 VDC
Weight
g
4800
LxWxH
mm
115 x 180 x 100
7
Electric fastening tool / Pistol-grip
DLV 9960-P
Trigger start
for a torque range from 4.0 to 10.0 Nm
and fasteners of a diameter from 8.0 mm
Controller DLC 2500 G:
• interface for the torque signal
• plug-in tool and power cables
Option:
special-function controllers
(see page 10)
Control module DLC 2500 G
Pistol-grip electric fastening tool
The electric fastening tool fulfills all
requirements for series fastening
operations in production using
fasteners:
• low-noise and vibration-free
• reversible direction
• continuous torque adjustment
• automatic torque shut-off
• torque accuracy
• +/- 3 %
• maintenance-free
• performance and dimensions
• of a pneumatic tool
• soft start
• low reaction forces due
• to fast shut-off
• perfect grip ergonomics
Model
Order no..
DLV 9960-P
Torque.adjustment range
(continuous)
Speed
Fastener
size
(metric)
Fastener
size
(self-tapping)
Tool holding
fixture
(quick-change chuck)
DLC 2500 G
8
Length
Height
Nm
min-1
mm
mm
inch
g
mm
mm
4.0 to 10.0
600
4.0 to 10.0
4.0 t o 8.0
1/4"
1200
228
195
Standard equipment
Cable 3 m / 3 Bits – Philipps No. 3, Allen No. 5, Allen No. 6 / suspension clip
Control modul
Order no.
Weight
Input
voltage
..230 VAC
Output
voltage
60 VDC
Weight
g
4000
LxWxH
mm
142 x 180 x 110
Clean-room ESD fastening tools
Series DLV 7329 to 7349 with vacuum connection
Lever start,
for a torque range from 0.25 -1.18 Nm
and fasteners of a diameter from 1.0 to 3.5 mm
The models of the series fulfill all
requirements for work with delicate
electronic components:
• extremely small and lightweight
• low-noise and vibration-free
• reversible direction
• continuous torque adjustment
• automatic torque shut-off
• shut-off clutch with low reaction
• force and high precision
• torque accuracy
• +/- 3%
• protected torque setting
Separate control module
DLC1213 BET-6P:
• continuous soft-start adjustment
• continuous speed adjustment
Option:
• vacuum pump VAK-13V (page17)
• vacuum-suction sockets
(see "accessories" page 17)
• special-function controllers
• (see page 10)
Control module DLC 1213 BET-6P
Antistatic clean-room fastening tools with vacuum suction
Model
Order no.
Design
Torque adjustment range
(continuous)
Speed adjustment
(continuous)
Fastener
size
(metric)
Fastener
size
(self-tapping)
Tool holding
fixture
(quick-change chuck)
Weight
Length
Nm
min-1
mm
mm
type DLB inch
g
mm
0.25 t o 0.54
0.44 t o 0.93
0.54 t o 1.18
700 t o 1000
500 t o 700
500 t o 700
1 t o 3.0
1 t o 3.5
1 t o 4.0
2.0 t o 2.6
2.6 t o 3.0
2.6 t o 3.5
ø 4 mm
ø 4 mm
ø 4 mm
400
400
400
247
247
247
Control modul
Order no.
Input
voltage
Output
voltage
Weight
g
DLC1213 BET-6P
230 VAC
24 VDC
1700
DLV 7329-BME
DLV 7339-BME
DLV 7349-BME
Antistatic
Antistatic
Antistatic
9
Controllers
EL-Box 2120 for series DLV 75 /85, also antistatic
EL-Box 3120 H5 for series DLV 73 / 5-pole
EL-Box 3120 H6 for series DLV 73 / 6-pole – antistatic
Special control modules with various options for electric fastening tools
• controller for series DLV 75 /85 /73
• adjustable speed
• slow soft start for easy fastener
• engagement
• SPS output for release, "IO" (in order)
• "NIO" (not in order) control signals
• EL-C-Box special desing available (option)
• optional foot switch for counterclockwise
• rotation
Device type
Order no.
for
series
EL-Box 2120
EL-Box 3120 H5
EL-Box 3120 H6
DLV 75 /85
DLV 73
DLV 73
socket
6-pole
5-pole
6-pole
Controllers EL-C-Box
with control unit *)
• soft start function
• (via switch “Search Run"
• at the front panel)
• speed adjustment
• (up to 50 % of nominal speed via
• pot at the back of the device)
• control device to check the
• fastening operation
• counter for 1 to 99 fastening operation
• the device ensures that all fasteners
• are tightened with the required
fastening torque.In a time slot that
• is adjustable from 0.2 to 10
• seconds the application can be set
• (fastening length, fastening speed, etc.)
• All those cycles during which
torque shut-off occurs ouutside
• the set time slot are "NIO" (not in
• order). Thus it is excluded that the
• cycle is repeated with a fastener
• that has already been run down as
• test electronics does not confirm
• the fastening cycle (IO) but
• indicates "NIO".
• Combination with the counter takes you a major step closer to your goal:
• ensuring maximum quality of the final product with a minimum of
• rejects.
• Counting and checking is microprocessor-controlled and provides
• voltage-free contacts for further processing and integration into a higher• ranking control system.
• Should there be no torque shut-off, e.g.
if the fastener cannot be run down
• properly, there is no "IO" signal.
If torque shut-off occurs after the
• set time has elapsed, "NIO" is
• indicated. The counter counts those
• fastening operations that are "IO",
• in a range of 1 to 99 fastening operations.
• The fastening tool can be started and stopped via an external release
• signal.
Device type
Order no.
With
fastener
control
*) The control unit with counter
*) and check is also available for
*) pneumatic tools!
EL-C-Box 2110
EL-C-Box 3110 H5
EL-C-Box 3110 H6
X
X
X
10
soft.start......Controll
speed
unit
control
counter
X
X
X
X
X
X
Check
X
X
X
For
series
Socket
75 /85
73
73
6-pole
5-pole
6-pole
Low-Cost 230-VAC fastening tool
PSM 91 - series
without control module
Push or lever start,
for a torque range from 0.49 - 4.41 Nm
and fasteners of a diameter from 2.5 to 6.0 mm
Optional
The 230 VAC fastening tools feature
Option:
state-of-the -art technology as the prerequisite • antistatic version ESD
for series fastening operations in production:
• Pistol grip
• short and lightweight
• power supply 230 VAC
• highly ergonomic due to horizontally
• arranged direction switch and
• continuous torque adjustment
• low reaction forces due
• to fast shut-off
• torque acuracy
+/- 5 %
230 Volt
directly plugged into wall
socket without controller
o40
269
Model
Order no.
Torque adjustment range
(continuous)
Speed adjustment
(continuous)
Fastener
size
(metric)
Fastener
size
(self-tapping)
Tool holding
fixture
(quick-change chuck)
inch
Nm
min-1
mm
mm
Push to start
PSM 9130
PSM 9140
PSM 9150
0.49 t o 2.16
0.98 t o 2.94
1.47 t o 4.41
1000
700
500
2.5 t o 4.0
3.5 t o 5.0
4.0 t o 6.0
2.3 t o 3.5
3.0 t o 4.0
4.0 t o 5.0
Lever start
PSM 9131
PSM 9141
PSM 9151
0.49 to 2.16
0.98 to 2.94
1.47 to 4.41
1000
700
500
2.5 to 4.0
3.5 to 5.0
4.0 to 6.0
2.3 to 3.5
3.0 to 4.0
4.0 to 5.0
Weight
Length
Diameter
Cabel
llength
ø
g
mm
mm
m
1/4"
1/4"
1/4"
700
700
700
269
269
269
40
40
40
3
3
3
1/4"
1/4"
1/4"
700
700
700
269
269
269
40
40
40
3
3
3
Option: antistatic / ESD version: The same atricle number with annex "ESD"
Standard equipment
spiral spring suspension 300 t o 900 mm, 2 Bits Philips, set of carbon brushes
11
230 v electric fastening tools without control module
Cable length 3 m
Electric fixtured fastening tools
Series DLV 77
External start, for fixed installation and
for a torque range from 0.05 t o 10 Nm
• continuous torque adjustment
• torque accuracy
• +/- 5 %
• cable length 2.5 m
• voltage 40 VDC
• electronic torque
• switch-off (wear-free)
Separate control unit:
DLC1277- PX
Option:
special-function controllers
(see page 10)
Electric fixtured fastening tools
Control module DLC1277- PX
155
27.5
40
12
30.2
33.5
37.5
60
217
Model
Order no.
Torque adjustment
range (continuous)
Speed
Nm
min-1
mm
mm
inch
g
DLV 7710-CA
DLV 7740-CA
DLV 77100-CA
0.05 t o 1.00
0.90 t o 4.00
4.00 t o 10.00
1000
650
500
40
40
40
217
217
217
1/4"
1/4"
1/4"
600
600
600
Control modul
Order no.
Input
voltage
Output
voltage
Weight
g
LxWxH
mm
250 Watt
250 Watt
1600
4250
118 x 138 x 67
185 x 185 x 95
DLC1277- PX
230 VAC
DLC1277- PX -100 suitable for DLV 77100-CA
12
Diameter
Length
ø
Tool holding fixture Weight
(quick-change chuck)
EC straight and pistol-grip fastening tools
Series SD 25, with digital control
Lever and push start, reversible,
for a torque range from 0.1 to 2.3 Nm
• all fastening strategies
• built-in lighting
• torque- and speed-controlled
• 32 parameter sets can be programmed
• Ethernet and documentation
• interfaces
Digital controller:
CS 2000 mini
EC straight ans pistol-grip fastening tools / torque-controlled
Model
Order no.
SD 25l010 PAQ2
SD 25l020 PAQ2
SD 25l035 PAQ2
SD 25l010 BAQ2
SD 25l020 BAQ2
SD 25l035 BAQ2
SD 25l035 MAQ2
Design
Pistol
Pistol
Pistol
Straight
Straight
Straight
Fixtured
Torque adjustment range
(continuous)
Speed adjustment
(continuous)
Fastener
size
Tool holding
fixture
(quick-change chuck)
ø
Nm
min-1
mm
inch
mm
1600
1100
800
1600
1100
800
800
1 to 2
1 to 3
1 to 6
1 to 2
1 to 3
1 to 6
1 to 6
0.1
0.2
0.4
0.1
0.2
0.4
0.4
to
to
to
to
to
to
to
1.1
2.3
3.9
1.1
2.3
3.9
3.9
Accessoiries:
foam-rubber grip for straight fastening tool SD 25, order no. 31- 80 - 39445
pistol grip, order no. 49 - SD -10111
cable 3,0 m, order no. 299230 - 81100
Controller
Order no.
Input
voltage
Weight
kg
CS 2000 AP1N2
230 VAC
9
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
Diameter
27
27
27
27
27
27
27
Weight
g
Length
mm
410
410
410
410
410
410
410
239
239
239
239
239
239
239
Please request
our separate
catalogue
"EC Fastening Systems"!
13
Industrial cordless shut-off fastening tool
DLV1161 and DLV1171
with torque shut-off,
for a torque range from 3 to 12 Nm
and fasteners of a diamter from 4 t o 8 mm
Option:
• with angle head
• pan-head design for
difficult accessible areas
Cordless fastening tools / Cordless right-angle fastening tools
All cordless fastening tools of the DLV11xx
series have been designed for professional
use and they fulfill all requirements for series
fastening operations in production:
• high number of fastening cycles of up
• to approx. 1,700
Charger DLE 6871
• high fastening capacity for fasteners up to M8
• high torque of up to 12 Nm
• reversible direction
• continuous torque adjustment
• automatic torque shut-off
• LED display for low battery
• torque accuracy
• +/- 5 %
• low vibration
Model
Order no.
DLV1161
DLV1171
Torque adSpeed.....
justment range
(continuous)
Fastener
size
(metric)
Fastener
size
(self-tapping)
Tool holding
fixture
(quick-change
chuck)
Nm
min-1
mm
mm
inch
3.0 t o 8.0
6.0 t o 12.0
650
450
4.0 t o 6.0
5.0 t o 8.0
4.0 t o 5.0
5.0 t o 6.0
1/4"
1/4"
Weight
with
g
1500
1500
Input
voltage
Cycles per
battery charge
Length
Height
VDC
approx.
mm
mm
9.6
9.6
1300
650
250
250
225
225
Battery supplied with the cordless fastening tool
Battery
Order no.
Output
voltage
Capacity
DLE 5814
9.6 VDC
8 x 1.2 V NiC d
1.7 Ah
Weight
560 g
Life
Battery
Order no.
Input
voltage
Output
voltage
1000 chargings
DLE 6871
DLE 6872
230 VAC
230 VAC
9.6 VDC
12.0 VDC
Weight
Charging
time
1100 g
800 g
90 mins.
15 mins.
Cordless fastening tool P-210
with torque shut-off,
for a torque range from 0.4 to 2.4 Nm
• automatic shut-off prolongs life
of battery and clutch as the rotary
movement stops immediately
• once the set torque value has
• been reached.
• clockwise and counterclockwise rotation
• 2 speeds
Model
Order no.
P-210
14
• continuous torque adjustment
• manual fastening permitted up
• to max. 15 Nm
• quick changeover from straight to
• pistol-grip type
• maximum charging time: 1 hour
Torque adjustment Speed adWeight
range (continuous) justment (con.) with battery
ø
Diameter
Length
Nm
min-1
g
mm
mm
0.4 t o 2.4
200 t o 400
390
36
242
Accessories:
2 bits Allen 5 and Allen 6, 2 carbon brushes,
1 suspension clip
Supplied as standard equipment:
battery P-210 AK, charger P-210 LG
Industrial cordless fastening tools with LED display
Series ET 900 to ET 905
for a torque range from 1.0 -10.5 Nm
and fasteners of a diameter from 3 t o 8 mm
• torque accuracy and pneumatic
• tool performance combined
with the flexibility of a
• cordless tool
• tested according to ISO 5393
• the green LED shows
• that the set torque value
• has been reached
• precise fastening torque independent
• of battery-charge level
• components designed for
• permanent load in production
• processes
• single trigger with automatic
• shut-off function
• motor control is equipped
• with power transistors,
• increasing life six-to tenfold
• compared to conventional
• cordless tools
• very low weight of the device
• low noise emissions and vibrations
as well as rubber-lined grip
• and switch provide for safe and
fatigue-free operation of the device
Cordless fastening tools with LED display
MPC version
• built-in light at the tool head for illumination
• of the fastening-operation environment
• soft start for easy fastener engagement
• double-hit-start button: after the torque
• has been reached, the tool is
• blocked for a short time so as to
• prevent a fastener from being tightened twice
Model
Order no.
ET 900
ET 900-MPC
ET 901
ET 901-MPC
ET 902
ET 902-MPC
ET 903
ET 903-MPC
ET 905
ET 905-MPC
Accessories:
battery
battery
charger
charger
DE 9074
DE 9071
DE 9116
DE 9117
Battery
voltage
Torque adjustment range
(continuous)
Speed adjustment
(continuous)
Tool holding
fixture
(quick-change chuck))
VDC
Nm
min-1
inch
g
mm
12
12
12
12
12
12
12
12
12
12
1.0
1.0
1.0
1.0
2.0
2.0
4.0
4.0
5.0
5.0
850
850
1400
1400
600
600
600
600
600
600
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1250
1250
1250
1250
1250
1250
1250
1250
1250
1250
226
226
226
226
226
226
226
226
226
226
t o 4.5
t o 4.5
t o 4.5
t o 4.5
t o 6.5
t o 6.5
t o 8.0
t o 8.0
to 10.5
to 10.5
Weight
without battery
Length
1,3 Ah 12 V
2,0 Ah 12 V
230 V one-hour rapid charger
230 V 15-minute impulse charger
15
Accessories
Bits
Drive 1/4" (6.35 mm) hex / shape E 6.3 / DIN 3126
Bits for Phillips screws
Bits for Phillips screws
Order no. Size
Fastener size
ø mm
Length mm
Order no.
1061
1062
1063
M2-M3
M3.5-M5
M6
4.76
6.35
7.94
49
49
49
1010
1001
1002
1003
1
2
3
Bits for slotted screws
Accessories: Tool blades and bits
Order no.
1521
1522
1523
1524
1525
1526
1527
Size
0
1
2
3
Bits for Pozidriv screws (Pozidriv)
Fastener size
Length mm
Order no. Size
Fastener size
ø mm
Length mm
M1.6-M2
M2-M3
M3.5-M5
M6
25.4
25.4
25.4
25.4
1061PZ
1062PZ
1063PZ
M2-M3
M3.5-M5
M6
4.76
6.35
7.94
49
49
49
Bits for slotted screws (bit)
Blade
length mm
Blade
width mm
49
49
49
49
49
49
49
0.86
0.91
0.91
0.96
1.06
1.16
1.27
Blade
ø mm
4.75
5.46
6.35
6.35
6.98
7.92
9.14
Bits for Allen screws
Order no.
1501
1502
1503
1504
1
2
3
Bits for Pozidriv screws (Bit)
Blade
length mm
Blade
width mm
Blade
ø mm
25.4
25.4
25.4
25.4
0.86
1.01
1.06
1.17
4.76
5.56
6.95
7.14
Bits for Allen screws (bit)
Order no.
1001PZ
1002PZ
1003PZ
Size
1
2
3
Fastener size
Length mm
M2-M3
M3.5-M5
M6
25.4
25.4
25.4
Bits with finder sleeve for slotted screws
Order no. Hexagon socket Blade
length mm width mm
Fastener
size
Order no.Hexagon socket Blade
length mm width mm
Fastener
size
Order.no...........Blade....
length mm
Blade....
width mm
Blade
ø mm
21203
21204
21205
21206
M4
M5
M6
M7
21025
21003
M3
M4
6001
6002
6003
6004
0.91
0.96
1.06
1.27
4.90
6.12
7.36
10.03
Drive hex
3
4
5
6
49
49
49
49
2.5
3
25.4
25.4
95
95
95
95
Bit holders
Drive1/4" (6.35 mm) hex
Bits holders (non-magnetic)
Bit holders (magnetic)
Socket holders
Order no.
Blade
length mm
Blade
ø mm
Order no.
Blade
length mm
Blade
ø mm
Order no.
Blade
length mm
Square
socket
BH 421
BH 44
54.0
101.6
11.1
11.1
BH 423 M
BH 44 M
75.4
101.6
11.1
11.1
X 5001
X 5002
X 5003
35.0
50.8
76.2
1/4"
(6.35mm)
1/4"
(6.35mm)
Fastener bits 4 mm half-round for
electric fastening tools, series DLV7329 / 7339 / 7349 / 7410
16
Art. No.
Type
DLB-2122
DLB-2124
DLB-2126
DLB-2128
DLB-2130
DLB-2132
Phillips screw
Phillips screw
Phillips screw
Phillips screw
Phillips screw
Phillips screw
DLB-2220
DLB-2221
DLB-2222
DLB-2223
DLB-2224
DLB-2321
DLB-2322
DLB-2323
DLB-2324
Size
Diameter
Length
Ph 00
Ph 0
Ph 1
Ph 1
Ph 2
Ph 3
4.0 / 2.0
4.0 / 2.5
4.0 / 3.0
4.0 / 4.0
4.0 / 4.0
4.0 / 6.0
L = 44
L = 44
L = 44
L = 44
L = 44
L = 44
slotted screw
slotted screw
slotted screw
slotted screw
slotted screw
2.0 x 0.30 mm
2.5 x 0.30 mm
3.0 x 0.40 mm
4.0 x 0.50 mm
5.0 x 0.65 mm
4.0 / 2.0
4.0 / 2.5
4.0 / 3.0
4.0 / 4.0
4.0 / 5.0
L = 44
L = 44
L = 44
L = 44
L = 44
hexagon insert bit
hexagon insert bit
hexagon insert bit
hexagon insert bit
SW 1.5
SW 2.0
SW 3.0
SW 4.
4.0 / 3.0
4.0 / 3.0
4.0 / 4.0
4.0 / 5.0
L = 44
L = 44
L = 44
L = 44
Accessories
Vacuum pump
Battery charger
Torque adjustment caps
Order no. VAK -13 V
• pumping capacity: 12 L /min.
• vacuum: up to 750 mbar
• motor output: 30 Watt
• connection: 220 /240 V AC 50 /60 Hz
four-battery charger, order no. 3030450
eight-battery charger, order no. 3030451
• rapid charging without damaging the
• battery by five-step charging cycle
• various battery brands and cell types
• in one charger
Order no. 3030354 for DLV 1141-1171
Order no. DLW 5400 for DLV 7321/31
Order no. DLW 5500 for DLV 7323 + 7333
Order no. DLW 5600 for DLV 75 /85 + 76 /86
Order no. DLW 5700 for DLV 7410
Order no. DLP 7100
• for fastening tool DLV 7313 /23 /33
Order no. DLP 7325
• for fastening tool DLV 7321/25 /35
Order no. DLP 6500
• for fastening tool series DLV 75 /85
Order no. LFP 9003
suitable for all electric and cordless fasting tools
Drill chuck
Balancers
• loaded length of spring 2.5 m
Order no.
Carrying power
3030440
00.5 to 01.5 kg
3030441
01.0 to 02.0 kg
3030442
02.0 to 03.5 kg
3030443
03.0 to 06.0 kg
3030444
05.0 to 08.5 kg
3030445
8.0 to 11.0 kg
3030446
10.0 to 16.0 kg
Pistol grip
Order no. DLW 2300
suitable for DLV 75 /85 and PSM 91- s eries
Suction sockets
for vacuum attachments
Order no.
ø D1 / D 2
ø mm
ø mm
ø mm
DLS-2120
DLS-2121
DLS-2122
DLS-2123
DLS-2124
DLS-2125
DLS-2126
DLS-2127
DLS-2128
DLS-2129
DLS-2130
DLS-2131
3.5 / 2.0
3.5 / 2.2
3.5 / 2.5
3.5 / 2.7
4.5 / 3.1
4.5 / 3.3
4.5 / 3.5
4.5 / 3.7
5.5 / 4.0
5.5 / 4.2
5.5 / 4.5
5.5 / 4.7
1.9
2.1
2.4
2.6
3.0
3.2
3.4
3.6
3.9
4.1
4.4
4.6
1.8
2.0
2.0
2.5
2.5
3.0
3.0
3.0
3.0
4.0
4.0
4.0
screw head
blade
17
Miscellaneous accessories for electric fastening tools, balancers, vacuum pump, cover caps
Vacuum attachments
If the cover cap is mounted,
the torque can no longer be
changed by mistake
Automatic fastener feeder
Series SA
for fastener sizes M 2.0 to 6.0
maximum length of thread 55 mm
Fastener feeders and fastener separators
• electronic, contact-free
• fastener monitoring
• forced fastener feeding
• continuous conveying-rate
• adjustment
• sound-absorbing housing
• 220 VAC 50 /60 Hz
• conveying rate:
• 100 pcs./min.
(Fastening tool not included)
Model
Order no.
Fastener
size
Thread
shaft length
WxHxD
shaft ø mm
head ø mm
mm
mm
kg
SA101
SA100
2.0 t o 3.5
3.5 t o 6.0
max. 7,0
max. 12,0
max. 25
max. 55
260 x 250 x 300
410 x 340 x 360
18
31
!!! When making an inquiry or placing an order please also send us at least approx.
100 pieces of sample fasteners so that we can ensure optimum setting of the device !!!
Optional: configurations for special fastener sizes available
18
Weight
Fastener separator
Series HM „Heinzelmat“
for fastener sizes form 1.4 to 5.0
maximum thread length: 18 mm
• electric supply: 220 VAC 50 /60 Hz
• internal voltage: DC 12 V to 16 V
• for metric and self-tapping
• fasteners
• fasteners with washers or lock
• washers can also be
processed
• processing speed:
• 1.5 fasteners / sec.
• series HM-VAR with
• adjustable feeding rail
• (adjustment range: 1.4 to 5.0 mm)
Fastener feeders and fastener separators
Options:
• "model ...rs“
• with displacement unit
• for release of the screw head
• "model...sk“
• for countersunk head screws
• "model...cl“
• antistatic device / all-metal housing
Model
Order no.
HM - 514
HM - 517
HM - 520
HM - 523
HM - 526
HM - 530
HM - 540
HM - 550
Fastener
size
Min. thread
shaft length
Max. thread
shaft length
WxHxD
Weight
M/ø
mm
mm
mm
kg
1.4
1.7
2.0
2.3
2.6
3.0
4.0
5.0
1.4
1.6
1.8
2.5
2.8
3.0
4.0
5.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
120 x 132 x 153
120 x 132 x 153
120 x 132 x 153
120 x 132 x 153
120 x 132 x 153
120 x 132 x 153
120 x 132 x 153
120 x 132 x 153
1,1
1,1
1,1
1,1
1,1
1,1
1,1
1,1
Adapter HM-551AC, 220 VAC 50 /60 Hz supplied
!!! When making an inquiry or placing an order please also send us at least approx.
30 pieces of sample fasteners so that we can ensure optimum setting of the device !!!
19
Fastener feeder
with interchangeable discharge rail
Series PNJ
Fastener feeders and fastener separators
• for fasteners with a diameter of 1.4 t o 5.0 mm
• fastener length with
• ø 1.4 to ø 1.7, max. 10 mm
• fastener length with
• ø 2.0 to ø 5.0, max. 18 mm
• feed rate
• 2 fasteners / sec.
• capacity: approx. 1,200 pcs. / M3
• weight incl. rail: approx. 3.2 kg
• power supply: 12 VDC, 500 mA
• dimensions L x W x D 136 x 130 x 215
Model
Fastener
size
Discharge
rail no.
PNJ - 12 - 14
PNJ - 12 - 17
PNJ - 23 - 20
PNJ - 23 - 23
PNJ - 23 - 26
PNJ - 23 - 30
PNJ - 45 - 35
PNJ - 45 - 40
PNJ - 45 - 45
1.4 mm
1.7 mm
2.0 mm
2.3 mm
2.6 mm
3.0 mm
3.5 mm
4.0 mm
4.5 mm
PR 14
PR 17
PR 20
PR 23
PR 26
PR 30
PR 35
PR 40
PR 45
Fast and easy exchange
of the discharge rail.
Additional linear rails and cover plates
available individually.
All these fasteners can be conveyed without problems:
Also available:
Series PNJR
Automatic fastener sorter for robot use and vacuum discharge
20
• fasteners with washers
• fasteners with detent edged rings
• fasteners with Schnorr thrust washers
• fasteners with Belleville spring washers
• fasteners with lock washers
• fasteners with serrated lock washers
• fasteners with tooth lock washers
• fasteners with spring washers
• collar screws
Support arms and parallel arms ERGO 25 to 300
Positioning system for easy and ergonomic
fastening or thread-cutting operations
Model
Order no.
ERGO 25
ERGO 25 - 4
ERGO 300
max.
torque
max.
vertical movement
max.
work radius
max.
tool weight
Nm
mm
mm
kg
25
25
300
500
500
500
950
950
1200
2
4
8
Support arm ERGO - Light - 25
Desk mounting
Model
Order no.
ERGO - Light - 25 -1
Height
Arm length
cm
cm
160
100
Supplied:
• mounting stand
• suspension for balancer
• (balancers see accessories)
Option:
ERGO reaction arm
Art.-no. ERGO 20 L - HZ
for torque support of up to 20 Nm
• extendable Kevlar telescope
• univeral tool holding fixture
• despite taking up of reaction the tool
• can be swiveled in all directions
21
Support arms and parallel arms with position recgnition
Option:
• different leg lengths for various
• work radius
• ERGO 300 also available with
• double cylinder for higher weights.
Support arms and parallel arms ERGO-POSY 25
with position recognition
for x-, y- and z-axis
Support arms and parallel arms with position recognition
• Thread-reach monitoring
• (position recognition of
• x-, x- and z-axis)
• 22 positions can be stored
• free or programmable sequence
• of operations
• suitable for all electric,
• EC and pneumatic fastening tools
• cab be combined with all
• PSM-ERGO support arms
Order number
PSM-POSY 3D
PSM-X /Y 2D
PSM-Z 3D
ERGO-25
990042
Controller
Sensor for x- and y-axis
Sensor for z-axis
Support arm ERGO-Micro
for 25 Nm
Mounting kit x /y/z
Option: ERGO-25-4
Option: ERGO-300
Technical description
Every position in the swiveling range of the parallel arm can be defined by means of three position sensors.
Position, sequence and program flow are set by PSM-POSY3D electronics.
In the case of z-axis evaluation, accuracy is approx. +/- 0.25 mm. Theoretical accuracy: approx. 0.01 mm. This
evaluation clearly indicates whether or not a fastening operation was completet correctly (e.g. missing washer).
Technical data
Position sensor
Technische Daten
SSI absolute-value sensor
(no machine reference point required)
Position /IO /NIO-LED
green
application IO
red
application NIO
∑ IO
green
number pf fastening operations reached
Release
green
POSY 3D control
working
POSY 3D control
blocked externally
Depth measurement approx.0.5 mm
Swiveling range
see PSM-ERGO support arms, page 21
Fastening tools
every electric fastening tool with
appropriate drive signals ( with DL-C box
also for pneumatic tools)
Program selection – 5 programs can be selected
– via the Com interface
– via RS232 interface unlimited
– number of programs
Interfaces
LCD-display
22
– SPC control signal for
– fastener control
– Com interface for
program selection
– optional: RS232 interface
– for programming
– x / y / z sensor connections
four lines
(two program lines, one error line
and one line for selection of menu sensor)
blinks green fasting tool in x /yposition window
red
Power connection
230 VAC, 50 Hz
Dimensions
150 x 200 x 110 mm (L x W x H)
Weight
2.3 kg
Options:
• 990072 POSY 3D NIO signal
• DIS Box 3D display box
• POSY 3D RS-RS232: serial interface
• POSY 3D parameter and archiving software
Torque measurement
with built-in measuring sensor
Torquemeter
5520
for fastening tool setting
cordless operation 9 VDC,
also for pulse fastening tools
Ideal for calibration of power screwdrivers and pulse fastening tools
• control, setting and analysis of power screwdrivers
• and pulse fastening tools
• also suitable for high torques
• integrated torque sensor
Technical data:
• manual and automatic display reset
• acoustic signals if the set torque is reached / exceeded / not reached
• memory for 500 measured values, can be transferred
to Excel spreadheets
• peak-value memory
• battery operation 9VDC
• real-time clock
• RS-232 interface PS / printer, only Smart models
• fast, user-friendly and efficient menu guidance
• four-language menu: German, English, Spanish, French
• accuracy: +/-0,5% of full scale value
• dimensions(L x W x H) 180 x 100 x 50 mm
• weight: 1,000 g
• CM, CMK, mean and standard deviation (only Smart models)
Technical data:
• for mains (230 V) and battery operation
• memory for 200 measured values
• real-time clock
• RS-232 interface PS / printer
• Min./OK /Max. torque limits can be programmed
• easy menu access
• (fast, user-friendly and efficient)
• four-language menu: German, English, Spanish, French
• CAM and Cpk statistics
• you meet the ISO 9000 standard with this device
• accuracy: +/- 0,5 % of full scale value
• battery operation: NiCd battery, 10 h
• storage capacity for 200 measurements
• outputRS-232, +/- 2 V, analog output
• calibration supplied with a test certificate
• dimensions(L x W x H) 275 x 140 x 50 mm
• weight: 3,000 g
Printer
Order no. CBM 910
• Printing technology: serial dot matrix
• RS 232 C (RJII plug
• weight: 400 g
• dimensions: 106 x 180 x 88 mm
• automatic paper feed
Supplied
• carrying case
• battery charger
• one spring adapter on request
Torquemeter
Order no.
Measuring range
5200
10 t o 200 Nm
5505
0,05 t o 5 Nm
5520
1 t o 20 Nm
Option: Smart for series 55
Application simulator for 5505 / 5520
Application simulator for 5200
Order no.
Application
Order no.
Application
5002 -1
5002 - 2
5002 - 3
hard
medium
soft
5200 -1
5200 - 2
5200 - 3
hard
medium
soft
23
Torque testing devices
Torquemeter
5002 / 5020 / 5200
for fastening tool setting
mains-operated / cordless,
also for pulse fastening tools
Torque testing devices
Microprocessor-controlled torque measurement
for application measurement with a separate
brushless measuring sensor
Supply and evaluation device
BL-MDA-2
Microprocessor-controlled measuring,
control and evaluation device for the most
common applications in fastening technology.
Fastening operations can be controlled
according to the criteria "torque" and
"§ angle". Data input involves only easy-to
follow steps. Owing to its compact
design and optional battery operation
the device ist highly mobile.
Measured values can be stored and
printed with timestamp. With a separate
unit, the fastening tool can be shut-off
automatically.
Torque teting devices
Technical data
Input sensitivity
Input resistance
Zero-adjustment range
Output (optional):
Voltage output
Supply voltage
Operation mode
0-±5V
>1MOhm
±7%
0-±5V
= <1Ohm, shortcircuit current 40mA
230VDC 50Hz via
primary power receptacle
simultanious mains and
charging operation
Battery operation (optional):
Supply voltage
battery 2x6VDC/ 4Ah
Operating time
approx. 8h with torque
in permanent operation
sensor
Transformation:
Procedure
successive
approximation with
100 kHz
max. 5kHz
• Menu-guided operation and setting
• memory for 1,000 measured values
• 50 parameter memory
• statistical evaluation
• mains operation, built-in power supply unit
• RS-232 interface for standard printers or
• computer coupling, up to 19,200 BAUD
• EMC-proof housing
• Suitable for documentation according
to DIN ISO 9000 ff.
Options:
• device for mains and battery operation,
• built-in charger / power supply uinit
• acquisition of torque
• and angle
Order number code:
Order no.
Design
Measuring frequency
Temperature error
zero
Temperature error
amplification
Linearity distortion
< 0,002% /K
0 = without battery
1 = with battery
< 0,006% /K
< 0,03%
1 = active input
2 = passive input
3 = active and passive input
Parameter memory:
Number
50
1 = torque measurement
2 = torque and angle measurement
Display:
Type
Display accuracy
BL-MDA- 2
graphic LCD
with 260 x 64
pixels
±1 digit
Operating temperature:
Operation
0 to 70°C
Reading angle of the LCD 0 to 45°C
Dimensions of the housing 320 x 115 x 280
(W x D x H)
Weight
approx. 5,500g
with batteries
24
Brushless torque measuring sensor
BL-MDM-
Torque measuring sensor
BL-MDMwith non-contact measuring data
acquisition for setting and testing of
electric, pneumatic and pulse fastening
tools and angle wrenches as well as
for permanent monitoring of a set
torque.
• maintenance-free owing to non-contact
• transmission of measuring data
• high accuracy by frequency
• modulation and DMS principle
• simple power supply
• high immunity to interference due to
• amplified active signal
• any desired connection is possible
Order no.
Max. torque
range
Max.
speed
Weight
inch
Nm
U / Min.
kg
1/4"
3/8"
1/2"
3/4"
1"
up to 1; 2; 5; 10; 12; 15; 20
up to 20; 30; 50; 63
up to 100; 160; 200
up to 200; 300; 500
up to 1000; 2000
5000
5000
5000
4000
3000
0,30
0,35
0,48
0,80
1,30
Measuring sensors
BL- MDM - 1
BL- MDM - 2
BL- MDM - 3
BL- MDM - 4
BL- MDM - 5
Standard
connections
Pressure sensor
Series 4010 to 4040 and 4200 FTM
Model 4200 FTM
These pressure sensors are miniature
transducers specially designed for
the measurement of the clamping force
of fastening tools.
The patented compact design provides
for high strength, thus making the
device ideal for static and dynamic
measurements of fasteners, steering
rods and similar structural applications.
Hardened beveled washer
Test fastener
Hardened flat washer
Pressure sensor
Model 4010
This miniature pressure sensor has a
measuring range from 45 kg to 450 kg
compressive load.
Model 4040
This model is a high-performance miniature
pressure sensor with a capacity of 450 kg
to 4,530 kg compressive load.
25
Torque measurement
with built-in measuring sensor
Torquemeters
HP-10 and HP-100
for fastening tool setting
cordless operation
Torque testing devices
These torquemeters can be used to
set the required torque for fastening
tools or angle wrenches with high
precision.
• hard or soft applications
• are simulated by the spring
• adapter supplied.
• The measuring devices include
• an interface for connection of
• the printer HDR-1 with a statistics
• program as well as an analog output.
• the pater print-out can also be used
• as a quality-management document
according to DIN ISO 9000
• measurement data can be transmitted
• to a computer via an RS-232 interface
• on the printer HDR-1
• Supplied:
• aluminium case, battery charger and
• application simulator
Technical data:
Accuracy:
Battery operation:
Dimensions:
Weight:
± 0,5 % of full scale value
20 h
230 x 125 x 75 mm
(L x W x H)
2,400 g
Torquemeters
Order no.
measuring range
HP10
HP100
0 to 1.0 Nm
0 to 10.0 Nm
Printer HDR -1
Order no. HDR -1
Miniature processor / Printer HDR -1
with statistics program
• printing technology: serial dot matrix
• the paper print-out can also be used
• as a quality-management document
• according to DIN ISO 9000
• measurement data can be transmitted
• to a computer via an RS-232C interface
• on the printer
26
Ask for our catalogues:
ECfastening systems
Pneumatic
motors
Pneumatic
self feed drills
27
Get a leg up ....
.... with our:
Pneumatic self feed drills
Pneumatic motors
Pneumatic fastening tools
Pneumatic self feed drills and tools
for the aircraft industry
Electric fastenig tools
Fraunhoferstraße 11a · D-82152 Planegg-Martinsried · Tel. 089 / 89 96 21 0 · Fax 089 / 85 61 30 1
E-Mail: [email protected] · Internet: www.psm-muenchen.de
As of February 2004
Intelligent EC fastening systems