Controller Modul for fiber optical absolute Encoder Auswertmodul für
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Controller Modul for fiber optical absolute Encoder Auswertmodul für
MR330 Controller Modul for fiber optical absolute Encoder Auswertmodul für den faser optischen absolut Drehgeber Art.Nr. / PNR / Ordercode 9000.10.142 • • • • • • • • • Auswertgerät für alle Fiber optischen absolute Drehgeber/ Controller module for all Fiber optic absolute Encoder DIN Montage / Mounting on 35mm DIN Rail Gehäuse aus Aluminium / Body anodized Aluminium Speisespannung +15VDC ….32VDC / Operates from 15VDC to 32VDC SSI 13 Bit Singleturn, 12Bit Multiturn Schnittstelle, Analoge 4-20mA, +-10V / SSI 13 Bit ST and 12 Bit MT Interface and 4-20mA and +-10V USB Schnittstelle mit Modbus RTU oder RS422/485 Seriel / USB,Modbus RTU or RS422/RS485 serial interface Temperaturebereich -5°C …. 55°C / Temperature -5°C…..55°C Schutzgrad IP 40 / Protection IP 40 Stecker LC Duplex / optical Connector LC Duplex Anwendungen / Applications The MR330 Controller module is the active half of the MR330 series Fiber Optic Absolute Encoder System. The module incorporates multiple built-in interfaces for compatibility with PLCs, motor drives and other motion control systems. The MICRONOR fiber optical rotary encoder system is used in MRI systems, rail technology, in the oil industry, in mines and Steelproduktion but also in various research laboratories. Das MR330 Auswertgerät ist der aktive Teil vom MICRONOR Fiber optischen absolut Drehgebersystem. Das Modul wandelt die optischen Signale vom Drehgeber in die bekannten elektrischen SSI Signale 13 Bit um oder 4-20mA oder +-10V. Das MICRONOR Fiber optische Drehgebersystem wird in MRI-Systemen, in der Bahntechnik, in der Oelindustrie, in Minene und Stahlverarbeiteung aber auch in verschiedenen Forschungslabors eingesetzt. Spezifikation / Specifications The following is a summary of MR330-1 performance specifications when used to operate the MR332 Sensor. Consult separate MR330 Data Sheet and MR330 Instruction Manual for detailed performance and interface information. Position Output Interfaces SSI Modbus USB Current Output Voltage Output Digital Outputs Power Supply 25 bits, Programmable baudrate 25 kHz - 250 kHz Modbus (RTU) compatible RS422/RS485 interface USB, Disables Modbus interface when used Isolated 4-20 mA (270 V isolation maximum), Output scalable by user -10V to +10V, Non-Isolated, Output scalable by user 0-24V maximum 10 mA Load (Zero + two programmable Set Points) +16 VDC to +32 VDC, 100 mA max at 24 VDC During Power Up, external power supply should be capable of 200 mA momentary output Interface Update Rate Angular Speed (ω) Update Rate Reporting Delay Max 262 radians/sec (equivalent to 2,500 rpm) for accurate position reporting 1.17 kHz (850 µs) SSI: Maximum 800 µs (time from actual position to SSI output) Analog Output: Maximum 1.0 ms Fiber Optic Interface Connector Type Fiber Type Maximum Optical Link Length Physical Attributes Housing Dimensions Unit Weight MICRONOR CH MICRONOR INC Duplex LC with Super PC polish Performance Requirements: IL<0.5 dB, RL>24 dB, Telcordia GR-326 Endface Geometry 2 x Multimode 62.5/125 µm, Graded Index, 0.275 NA Maximum of 300 m (1000 ft) or 2 dB (two-way loss (measured at 850nm) 102 mm W x 102 mm D x 68 mm H, includes 35mm DIN rail mount 600g (22 oz) Technische Änderungen vorbehalten / Subject to change without prior notice 8105 Regensdorf ++41 044 843 40 20 ++41 044 843 40 39 http://www.micronor.ch [email protected] Newbury Park,CA USA +1-805-499-0114 +1-805-499-6585 http://www.micronor.com [email protected] 1 MR330 Controller Modul for fiber optical absolute Encoder Auswertmodul für den faser optischen absolut Drehgeber Art.Nr. / PNR / Ordercode 9000.10.142 Environmental Performance Temperature Humidity Ingress Protection ATEX Classification Operating: 0°C to +45°C, Storage: -15°C to +65°C 25% to 95% RH (non-condensing) IP30 Inherently Safe Optical Radiation [Ex op is I/II 45C/T6 Ga] Specifications Subject To Change Without Notice Aufbau des System / Features • Der passive Sensor in 100% passiv und kann nicht elektromagnetisch stören. • Der Sensor ist immun gegen EMI, RFI, Blitz und Masseschleifen • Störsichere Übertragung bis zu 300m Meter • Sensor ist ATEX als "Einfache Apparat" eingestuft und ist zugelassen für den Einsatz in allen Arten von explosionsgefährdeten Räumen explosionsfähige Atmosphären (Gas und Staub), einschließlich Minen und Bohrinseln. • All optical, passive sensor does not emit EMI • Sensor is immune to EMI, RFI, lightning and ground loops • Interference-free transmission up to 300m • Sensor is ATEX classified as “Simple Apparatus” and is approved for use in all types of hazardous locations and explosive atmospheres (gas and dust), including mines and oil rigs. • Multiple built-in interfaces Absolute 0-360° position sensor with 13-bit resolution • Multi-turn tracking to 4096 turns • 100% passive sensing design – requires no electrical power • Immune to electrical interference • Immune to lightning • ATEX Classification “Inherently Safe Simple Apparatus”. For use in all IEC Group I/II, U.S. Class I/II/III and Zones 0/1/2/20/21/22 hazardous and explosive atmospheres • National Instruments LabVIEW™ Virtual Instrument (VI) driver support available • Mehrere integrierte Schnittstellen • Multiturn Absolut 0-360° und 4096 Umdrehungen • Immun gegen Blitz und andere sehr hohe Ströme • ATEX Klass “Safe Simple Apparture” • LabVIEW Driver vorhanden MICRONOR CH MICRONOR INC ODVA Industrial Duplex LC Option Provides IP66/IP67 Ingress Protection Technische Änderungen vorbehalten / Subject to change without prior notice 8105 Regensdorf ++41 044 843 40 20 ++41 044 843 40 39 http://www.micronor.ch [email protected] Newbury Park,CA USA +1-805-499-0114 +1-805-499-6585 http://www.micronor.com [email protected] 2 MR330 Controller Modul for fiber optical absolute Encoder Auswertmodul für den faser optischen absolut Drehgeber Art.Nr. / PNR / Ordercode 9000.10.142 Zu beachten bei der Installation von optischen Kabel / Note during the installation of the optical cable Verify that the optical link loss is within system’s two-way loss margin of 12.5dB ― Account for losses of inline connectors, splices and cable ― For example, 4 interconnections (0.5dB each) over 400-meter (3dB/km) = 6.4dB Follow industry-specific FOLAN component selection and installation guidelines ― Always follow bend radius, flex, clamping and routing conventions. ― Recommend industrial-grade PUR cable and connectors for industrial environments Stellen Sie sicher, dass der optische Verbindung-Verlust innerhalb des Systems nicht mehr als 12.5dB Rand ist. ― Gilt für die Verluste von allen Steckerübergängen und Kabel ― Beispielsweise 4 Verbindungen (das 0,5 DB jedes) über 400 Meter (3dB/km) = 6.4dB Richtlinien Sie branchenspezifische FOLAN Komponente Auswahl und installation ― Biegeradius beachten, Spannen und Installation. ― Es ist zu Empfehlen Industriequalität PUR Kabel und Steckverbinder mit guter Qualität zu verwenden General information how to handle fibre optic cables min 160 mm min 80 mm ATTENTION ---------------------------------------------------------------------------------------------------------------------------------• • • • • • • Handle fibre optic cables generally with exceeding care Never load fibre optic cables with overexposed tension Don't use any cable straps Don't pull fibre optic cables across corners Make some release loops and never go below radius 80mm Keep connectors covered and free of dust and dirt Use only cable, connector and extension cable from original MICRONOR -----------------------------------------------------------------------------------------------------------------------------------------------------ZAPPY Konfigurations Software / ZAPPY Configuration Software As delivered, the Micronor ZapFREE™ Fiber Optic Encoder System (consisting of MR33x series fiber optic encoder and MR330 module) are preprogrammed, ready to be connected and operated using the Direct Quadrature outputs. However, many user applications intend to use the auxiliary functions and operating modes within the encoder firmware, including Quadrature Multiplier/Divider, Position Counter, Analog Outputs or to run Diagnostics. For these latter functions, the user needs to use the supplied ZAPPY™ Configuration/Diagnostics program to perform a one-time setup for configuring functions. The software is designed to run on a PC running under Windows XP or later. The PC can be connected to the MR330 module, via USB or RS232 COM port (with optional MR232-1 RS485-to-RS232 Converter Cable). Typical ZAPPY™ screens are shown below: Das MR330 bestehend aus Micronor ZapFREE ™ LWL Encoder Systeme (MR33x Serie Fiber optic Encoder und MR330 Modul) sind vorprogrammiert, können installiert und betrieben werden. Jedoch wollen viele Benutzer, die Hilfsfunktionen und Betriebsarten innerhalb der Encoder-Firmware, einschließlich Quadratur Multiplikator/Teiler, Position Zähler, analoge Ausgänge nutzen. Für das muss der Benutzer das mitgelieferte ZAPPY ™-Konfiguration/DiagnoseProgramm verwenden, um gemäss seinen Wünschen das System einzurichten. Die Software kann auf einem PC unter Windows XP oder höher ausgeführt MICRONOR CH MICRONOR INC Technische Änderungen vorbehalten / Subject to change without prior notice 8105 Regensdorf ++41 044 843 40 20 ++41 044 843 40 39 http://www.micronor.ch [email protected] Newbury Park,CA USA +1-805-499-0114 +1-805-499-6585 http://www.micronor.com [email protected] 3 MR330 Controller Modul for fiber optical absolute Encoder Auswertmodul für den faser optischen absolut Drehgeber Art.Nr. / PNR / Ordercode 9000.10.142 werden. Der PC wird an das Modul MR330 über USB oder RS232 COM-Schnittstelle (mit optional MR232-1 RS485-RS232 Konverterkabel) angeschlossen. Typische ZAPPY ™-Funktionen sind nachfolgend aufgeführt: Massbild & Elektrische Anschlüsse/ Outline drawing and electrical connection MICRONOR CH MICRONOR INC Technische Änderungen vorbehalten / Subject to change without prior notice 8105 Regensdorf ++41 044 843 40 20 ++41 044 843 40 39 http://www.micronor.ch [email protected] Newbury Park,CA USA +1-805-499-0114 +1-805-499-6585 http://www.micronor.com [email protected] 4 MR330 Controller Modul for fiber optical absolute Encoder Auswertmodul für den faser optischen absolut Drehgeber Art.Nr. / PNR / Ordercode 9000.10.142 Die Analoge Ausgänge / Analoge Outputs How do I interface the MR320 to my motion control system? The MR320 offers a broad array of standard encoder/motion control interface options: • A/B push-pull quadrature outputs (typically used for 24V inputs) • A/A’/B/B’ line driver quadrature outputs (also TTL compatible) • Fully programmable 4-20mA analog output, configurable for speed or position output • Fully programmable ±10V analog output, configurable for speed or position output • RS422/RS485 serial interface using commands and protocols described in Technical Manual/User Guide. You can download the full technical manual via the “manual” link for the MR320 at www.micronor.com How do I setup the parameters for operating the Analog Outputs? The two analog outputs can be independently configured as a Speed (RPM) or an absolute Position indicator. Any Full Scale value >0 will activate the output. The Mode defines which Function the output performs. Each analog output is followed by a programmable low pass Filter. Consult following summary or MR3XX User Guide for details. How Do I Program The Voltage or Current analog outputs for Speed (RPM)? • • • • Encoder Direction (Register 2B) accepts values of 0=CW (default) and 1=CCW Output Function (Voltage register 23 and Current register 26) o See following page for output modes available Full Scale value (Voltage register 24 and Current register 27) o 0 turns the Voltage analog output OFF – regardless of selected Output mode o Accept full scale value of 10-10,000 (RPM) Filter values (Voltage register 25 and Current register 28) o Value 0 corresponds to no filtering o 1-256 correspond to the 3dB filter point per equation provided in the Technical Reference MICRONOR CH MICRONOR INC Technische Änderungen vorbehalten / Subject to change without prior notice 8105 Regensdorf ++41 044 843 40 20 ++41 044 843 40 39 http://www.micronor.ch [email protected] Newbury Park,CA USA +1-805-499-0114 +1-805-499-6585 http://www.micronor.com [email protected] 5 MR330 Controller Modul for fiber optical absolute Encoder Auswertmodul für den faser optischen absolut Drehgeber Art.Nr. / PNR / Ordercode 9000.10.142 o Voltage SPEED Mode (Register 23) 0 1 Current SPEED Mode (Register 26) 0 1 2 MICRONOR CH MICRONOR INC Technische Änderungen vorbehalten / Subject to change without prior notice 8105 Regensdorf ++41 044 843 40 20 ++41 044 843 40 39 http://www.micronor.ch [email protected] Newbury Park,CA USA +1-805-499-0114 +1-805-499-6585 http://www.micronor.com [email protected] 6 MR330 Controller Modul for fiber optical absolute Encoder Auswertmodul für den faser optischen absolut Drehgeber Art.Nr. / PNR / Ordercode 9000.10.142 How Do I Program The Voltage and/or Current Analog Output for POSITION? • • • • • • • • MICRONOR CH MICRONOR INC Encoder Direction (Register 2B) accepts values of 0=CW (default) and 1=CCW Output Function ( Voltage register 23 and Current register 26, see table below for output functions) Full Scale value (Voltage register 24 and Current register 27) o 0 turns the Current Voltage analog output OFF – regardless of selected Mode o Accepts full scale value of 1-8,388,607 counts Filter values (Voltage register 25 and Current register 26) o 0 corresponds to no filtering o 1-256 correspond to the 3dB filter point per equation provided in the Technical Reference o Default value is 32 (corresponding to 10Hz) Counter Reset mode (Register 29) o 0 = Counter is reset on first rising edge of RESET input o 1 = Allows debounce period of 60ms Counter Multiplier mode (Register 2A) o 0 = Normal counting (every cycle is one count) o 1 = Allows ½ quadrature cycle to increment/decrement internal Counter – effectively doubling the position resolution. Hardware Reset Value (Register 2C) o Internal Counter resets to this value when RESET input is activated o Accepts input value of 0-8,388,607 o Sometimes this function is also called “homing” o Analog output value will be determined by Mode selected. Here is an example: • Reset On Count/Homing mode (Register 2D) o Internal Position Counter is automatically reset to 0 whenever its absolute value matches this preprogrammed value o 0 = mode deactivated o Accepts input value of 1-8,388,607 for active mode. Here is an example: Technische Änderungen vorbehalten / Subject to change without prior notice 8105 Regensdorf ++41 044 843 40 20 ++41 044 843 40 39 http://www.micronor.ch [email protected] Newbury Park,CA USA +1-805-499-0114 +1-805-499-6585 http://www.micronor.com [email protected] 7 MR330 Controller Modul for fiber optical absolute Encoder Auswertmodul für den faser optischen absolut Drehgeber Art.Nr. / PNR / Ordercode 9000.10.142 Voltage POSITION Mode (Register 23) 2 Current POSITION Mode (Register 26) 3 4 5 6 MICRONOR CH MICRONOR INC Technische Änderungen vorbehalten / Subject to change without prior notice 8105 Regensdorf ++41 044 843 40 20 ++41 044 843 40 39 http://www.micronor.ch [email protected] Newbury Park,CA USA +1-805-499-0114 +1-805-499-6585 http://www.micronor.com [email protected] 8 MR330 Controller Modul for fiber optical absolute Encoder Auswertmodul für den faser optischen absolut Drehgeber Art.Nr. / PNR / Ordercode 9000.10.142 Im Lieferumfang-Bestellnummer / Scope of Delivery- Order No. Art.Nr. PNR: 9000.10.142 MR330 Controller Modul for all Fiber optic absolute Encoder and Zappy Software Optional passende Inkremental Geber / Option Approriate incremental Encoder Art.Nr. PNR: 9700.00.328 MICRONOR CH MICRONOR INC 9700.00.328 MR332 Fiber Optischer absolute Drehgeber Durchmesser 58mm 9350.03.324 MR338 Fiber optischer MRI absolute Drehgeber 9350.03.324 Technische Änderungen vorbehalten / Subject to change without prior notice 8105 Regensdorf ++41 044 843 40 20 ++41 044 843 40 39 http://www.micronor.ch [email protected] Newbury Park,CA USA +1-805-499-0114 +1-805-499-6585 http://www.micronor.com [email protected] 9