Bristle Discs and Brushes
Transcrição
Bristle Discs and Brushes
6020169_61-5002-8009-6.qxd 2/15/06 10:48 PM Page 1 TM Bristle Discs and Brushes Patented abrasives. Safer operation and conformability in contoured areas. 3 6020169_61-5002-8009-6.qxd 2/15/06 10:48 PM Page 2 Why choose the revolutionary Scotch-Brite™ Bristle Discs and Brushes? Long life with consistent performance Scotch-Brite Bristle Discs & Brushes last longer than most abrasives and provide the same finish and cut throughout their life. For productivity in automated procedures, there are fewer changeovers. Conformability Unlike most abrasives, Scotch-Brite Bristle products are flexible and conform to irregular surfaces. You can expect a consistent finish even on the most complex parts. Safety To help you meet increasingly tough safety standards, Scotch-Brite bristle discs contain no wire filaments. When replacing chemicals or compounds, they have the added benefit of not emitting harmful chemical vapors. 226551 3M Industrial Business 6020169_61-5002-8009-6.qxd 2/15/06 10:48 PM Page 3 INDUSTRIAL CLEANING, FINISHING AND DEBURRING Builder’s Hardware Manufacturer • Automotive Aftermarket • Medical Instruments • Metal Fabrication 8" Radial Bristle Brush, grade 50, removing paint mounted on a straight shaft tool. Choice of discs or brushes for a wide variety of applications The 8-inch Scotch-Brite™ Radial Bristle Brush is highly suitable for heavy-duty industrial applications due to its large surface area, one-inch width, and high concentration of 3M™ Cubitron™ Abrasive Grain. TC brushes feature curved bristles for extra conformability, while TS brushes feature straight bristles which can be run in either direction and offer aggressive cleaning and deburring. The 6-inch TA brush aggressively cleans and deburrs, and the 3-inch disc works in tighter areas and can be used on most die grinders. 226556 226561 3" Radial Bristle Discs, TA 6" Radial Bristle Brush, TA 3" Radial Bristle Disc TA and Roloc™ Radial Bristle Disc, TA UPC No. 048011- Size Grade 24279-8 24280-4 24281-1 24276-7 24277-4 24278-1 3" x 3/8" 3" x 3/8" 3" x 3/8" 3" Roloc 3" Roloc 3" Roloc 50 80 120 50 80 120 226562 226550 8" Radial Bristle Brush, TS and TC Accessories for 3" Radial Bristle Disc and Roloc™ Radial Bristle Disc Color Max.Operating Speed (rpm) Discs/ Box Boxes/ Case UPC No. 048011- green yellow white green yellow white 25,000 25,000 25,000 25,000 25,000 25,000 10 10 10 10 10 10 4 4 4 4 4 4 15012-3 16847-0 15408-4 15060-4 30133-4 Description Comments 3M Mandrel #990 for making a brush 1/8"-1/2" wide 3M Mandrel #991 for making a brush 3/4"-1" wide 3M Roloc + Holder plastic holder No. 7 Roloc + Button plastic button Tapered spindle adaptor, 1/16"-1/2" wide for use on bench motors with tapered spindle shaft 05114445101-2 45102-9 6" Radial Bristle Brush, TA 3M Roloc Disc Pad Holder 3M Roloc Shank 1", hardness-medium 1/4" Shank, 1/4”-20 Ext. Accessories for 6" Radial Bristle Brush, TA UPC No. 048011- Size Grade Color Max.Operating Speed (rpm) Brush/ Box Boxes/ Case UPC No. 048011- Description Comments 27603-8 27605-2 27606-9 6" x 1/2" 6" x 1/2" 6" x 1/2" 36 50 80 dark brown green yellow 6,000 6,000 6,000 1 1 1 5 5 5 30000-9* 30134-1 27628-1* 33524-7 33523-0 3M Brush shaft adaptor telescopic #5 3M Brush extender spacer 3M Brush flange (side) 1" Tapered Spindle Adaptor 1-1/4" Tapered Spindle Adaptor adapts to 1/2", 5/8", 3/4", 7/8" — — — — Also available in bulk refills. See back page. * Included with brush. 8" Radial Bristle Brush, TS and TC Accessories for 8" Radial Bristle Brush, TS and TC UPC No. 048011- Size Grade Color Max.Operating Speed (rpm) 33081-5 33082-2 33083-9 33129-4 33130-0 33084-6 33085-3 8" x 1" 8" x 1" 8" x 1" 7-5/8" x 1" 7-5/8" x 1" 7-5/8" x 1" 7-5/8" x 1" 50 TS 80 TS 120 TS 80 TC 120 TC 220 TC 400 TC green yellow white yellow white red blue 6,000 6,000 6,000 6,000 6,000 6,000 6,000 Also available in bulk refills. See back page. Brush/ Boxes/ Box Case 1 1 1 1 1 1 1 2 2 2 2 2 2 2 UPC No. 048011- Description Comments 33092-1 33093-8 33248-2 3M Brush extender adaptor 3M Flange Telescoping Adaptor 3" x 3/4" x 1-1/4" 3" x 1-1/4" included with brush Bristle Discs and Brushes 3 6020169_61-5002-8009-6.qxd 2/15/06 10:49 PM Page 4 FINISHING, POLISHING, DEBURRING AND LIGHT SANDING Electronics Manufacturer • Jewelry • Wood • Aerospace Manufacturer 157857 1" Radial Bristle Disc, grade 120, removing light mill scale and finishing inside of copper tube. Fast deburring and cleaning of small areas 226559 226558 The 9/16 -inch and 3/4inch Scotch-Brite™ Radial Bristle Discs have very flexible bristles for deburring, cleaning, finishing, and polishing detailed parts or tiny areas. These discs can replace chemicals and compounds. The 1-inch disc cleans small areas with heavy duty requirements. 3/4" and 9/16" Radial Bristle Discs 1" Radial Bristle Disc 3/4" and 9/16" Radial Bristle Discs UPC No. 04801125755-6 33716-6 25757-0 25758-7 25759-4 30001-6 30002-3 27614-4 27615-1 27616-8 27617-5 27619-9 27618-2 Size Grade 3/4" x 1/16" 80 3/4" x 1/16" 120 3/4" x 1/16" 220 3/4" x 1/16" 400 3/4" x 1/16" Pumice 3/4" x 1/16" 6 micron 3/4" x 1/16" 1 micron 9/16" x 1/16" 120 9/16" x 1/16" 220 9/16" x 1/16" 400 9/16" x 1/16" Pumice 9/16" x 1/16" Polish II 9/16" x 1/16" Polish I Accessories for 3/4" and 9/16" Radial Bristle Discs Color yellow white red blue pink peach lt.green white red blue pink peach lt.green Max.Operating Discs/ Boxes/ Speed (rpm) Box Case 35,000 35,000 35,000 35,000 35,000 35,000 35,000 35,000 35,000 35,000 35,000 35,000 35,000 48 48 48 48 48 48 48 48 48 48 48 48 48 4 4 4 4 4 4 4 4 4 4 4 4 4 1" Radial Bristle Disc Description 27680-9 27682-3 27683-0 3M Mandrel, 3/32" shank x 1/16" screw comes with 9/16" and 3/4" discs 3M Mandrel, 1/8" shank x 1/16" screw alternate to 27680 3M Mandrel, 1/4" shank x 1/16" screw alternate to 27680, 27682 Comments Accessories for 1" Radial Bristle Disc UPC No. 048011- Size Grade Color 27610-6 27611-3 27612-0 27613-7 1" x 1/8" 1" x 1/8" 1" x 1/8" 1" x 1/8" 36 50 80 120 dark brown green yellow white 4 3M Industrial Business UPC No. 048011- Max.Operating Discs/ Boxes/ Speed (rpm) Box Case 35,000 35,000 35,000 35,000 24 24 24 24 4 4 4 4 UPC No. 048011- Description Comments 27681-6 27684-7 3M Mandrel, 1/8" shank x 1/8" screw 3M Mandrel, 1/4" shank x 1/8" screw packaged with 1" discs alternate to 27681 6020169_61-5002-8009-6.qxd 2/15/06 10:49 PM Page 5 FINISHING, POLISHING, DEBURRING AND LIGHT SANDING Electronics Manufacturer • Jewelry • Wood • Aerospace Manufacturer 133557 3" Radial Bristle Disc, thin bristle, grade 220, deburring and finishing aluminum internal hard drive part. Ideal for hard to reach areas 226560 226555 The Scotch-Brite™ 2-inch, 3-inch and 6-inch Radial Bristle Discs create an incredibly uniform finish even around protrusions, detail grooves, patterns, and other hard-to-reach areas. The 6 -inch radial bristle brush insures the quality finish you demand. It also saves you money because it works much faster and has a longer life than traditional abrasive products. 2" and 3" Radial Bristle Discs, TC 2" and 3" Radial Bristle Discs, TC 6" Radial Bristle Brush, TC Accessories for 2" and 3" Radial Bristle Discs, TC UPC No. 048011- Size Grade Color 30118-1 30120-4 30121-1 30122-8 30123-5 30124-2 30125-9 30126-6 30127-3 30128-0 30129-7 30130-3 30131-0 30132-7 2" x 3/8" 2" x 3/8" 2" x 3/8" 2" x 3/8" 2" x 3/8" 2" x 3/8" 2" x 3/8" 3" x 3/8" 3" x 3/8" 3" x 3/8" 3" x 3/8" 3" x 3/8" 3" x 3/8" 3" x 3/8" 80 120 220 400 Pumice 6 Micron 1 Micron 80 120 220 400 Pumice 6 Micron 1 Micron yellow white red blue pink peach lt. green yellow white red blue pink peach lt. green Max.Operating Discs/ Boxes/ Speed (rpm) Box Case 30,000 30,000 30,000 30,000 30,000 30,000 30,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 40 40 40 40 40 40 40 40 40 40 40 40 40 40 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6" Radial Bristle Brush, TC UPC No. 048011- Description 15012-3 16847-0 15408-4 15060-4 30133-4 3M Mandrel #990 3M Mandrel #991 3M Roloc™ + Holder No. 7 Roloc + Button Tapered spindle adaptor, 1/16"-1/2" wide Comments for making a brush 1/8"-1/2" wide for making a brush 3/4"-1" wide plastic holder plastic button for use on bench motors with tapered spindle shaft Accessories for 6" Radial Bristle Brush, TC UPC No. 048011- Size Grade Color Max.Operating Speed (rpm) 33215-4 33212-3 33213-0 33214-7 33216-1 33217-8 6" 6" 6" 6" 6" 6" 80 120 220 400 6 Micron 1 Micron yellow white red blue peach lt. green 6,000 6,000 6,000 6,000 6,000 6,000 Brushes/ Boxes/ Box Case 5 5 5 5 5 5 1 1 1 1 1 1 UPC No. 048011- Description 30000-9 30134-1 27628-1 3M Brush shaft adaptor telescopic no.5 adapts to 1/2", 5/8", 3/4", 7/8" 3M Brush extender spacer for 6" radial brushes 3M Brush flange (side) for 6" radial brushes Comments Also available in bulk refills. See back page. Bristle Discs and Brushes 5 6020169_61-5002-8009-6.qxd 2/15/06 10:49 PM Page 6 CLEANING, GENERAL MAINTENANCE AND REPAIR (MRO) Any Maintenance Facility • Automotive Repair • Engine Rebuild 133544 High speed discs for most right angle tools 4.5" Bristle Disc, grade 50, removing paint from aircraft wing. These 4.5-inch and 7-inch Scotch-Brite™ Bristle Discs remove paint, stains, adhesives, weld burns, rust, heavy oxides, and surface contaminants from large areas quickly and easily with light pressure from the operator. Maximum operating speed is suitable for most right angle tools. 226569 226571 Fast running discs with standard Roloc™ attachment system 1", 2" and 3" Roloc Bristle Discs These fast running 1-inch, 2-inch, and 3-inch discs with a standard Roloc™ attachment efficiently clean or strip many substances from metal surfaces without damaging the work piece. An operator quickly and easily achieves a quality, consistent finish with light pressure. 4.5" and 7" Bristle Discs 1", 2" and 3" Roloc Bristle Discs Accessories for 1", 2" and 3" Roloc Bristle Discs UPC No. Trim Max.Operating Discs/ Boxes/ 048011- Size Grade Color (T=Tapered) Speed (rpm) Box Case UPC No. 051144- Description Comments 18698-6 18706-8 18710-5 18730-3 18732-7 18733-4 18734-1 18736-5 18737-2 45101-2 45094-4 45096-1 45092-3 45091-6 45102-9 3M Roloc Disc Pad Holder 3M Roloc Disc Pad Holder 3M Roloc Disc Pad Holder 3M Roloc Disc Pad Holder 3M Roloc Disc Pad Holder 3M Roloc Shank 1", Hardness-medium 2", Hardness-medium 2", Hardness-hard 3", Hardness-medium 3", Hardness-hard 1/4" Shank, 1/4”-20 Ext. 1" 1" 1" 2" 2" 2" 3" 3" 3" 50 80 120 50 80 120 50 80 120 green yellow white green yellow white green yellow white 5/8" 5/8" 5/8" 5/8"T 5/8"T 5/8"T 5/8"T 5/8"T 5/8"T 30,000 30,000 30,000 25,000 25,000 25,000 15,000 15,000 15,000 20 20 20 10 10 10 10 10 10 4 4 4 4 4 4 4 4 4 4.5" and 7" Bristle Discs Accessories for 7" Bristle Discs UPC No. 048011- Size Grade Color 33054-9 24241-5 24242-2 24243-9 27685-4 4.5" 4.5" 4.5" 4.5" 7" 36 50 80 120 50 brown green yellow white green 6 3M Industrial Business Max.Operating Discs/ Boxes/ Speed (rpm) Box Case 12,000 12,000 12,000 12,000 6,000 5 5 5 5 5 2 2 2 2 1 UPC No. 051144- Description Comments 45192-0 45193-7 45205-7 05620-0 Disc Pad Face Plate Disc Pad Face Plate Disc Pad Hub Disc Retainer Nut 7", Hardness-hard 7", Hardness-medium 2"-1/2" 5/8" x 5/8"-11" 6020169_61-5002-8009-6.qxd 2/15/06 10:49 PM Page 7 AEROSPACE MAINTENANCE AND REPAIR Radial Bristle Discs and SR Cutters 157859 2" SR Radial Bristle Disc cleaning final layer of seam sealant around aircraft fuel tank fasteners. Scotch-Brite™ SR Radial Bristle Discs: Fast sealant removal without affecting underlying paint These plastic abrasive particle-filled products remove 1/16-inch or less of sealants, silicones, RTVs, and adhesives from most surfaces. The unique construction removes the sealant but not the underlying paint or other coating. That means less time for rework. Remove paint and corrosion with Scotch-Brite™ Radial Bristle Disc 360 & SPA SR Radial Bristle Discs SR Radial Bristle Discs Size Grade Color Max.Operating Speed (rpm) 30097-9 30098-6 2" x 3/8" 3" x 3/8" none none cream cream 20,000 20,000 Discs/ Boxes/ Box Case 10 10 4 4 Radial Bristle Discs for Corrosion and Paint Removal 360 & SPA UPC No. 048011- Size Grade Color Max.Operating Discs/ Speed (rpm) Box 33227-7 33228-4 3" x 3/8" 3" x 3/8" 360 SPA lime green salmon 25,000 25,000 10 10 UPC No. 048011- Description Comments 15012-3 16847-0 15408-4 15060-4 3M Mandrel #990 3M Mandrel #991 3M Roloc™ + Holder No. 7 Roloc + Button for making a brush 1/8"-1/2" wide for making a brush 3/4"-1" wide plastic holder plastic button Accessories for Radial Bristle Discs for Corrosion and Paint Removal 360&SPA Boxes/ Case UPC No. 048011- Description Comments 4 4 15012-3 15408-4 15060-4 3M Mandrel #990 3M Roloc + Holder No. 7 Roloc + Button for making a brush 1/8"-1/2" wide plastic holder plastic button Quickly remove seam sealant The 3M™ SR Cutter reduces the time involved in sealant removal by up to 50% and reduces the possibility of damaging the paint or metal on the aircraft. The SR Cutter also eliminates the need for toxic chemicals which are both harmful to the mechanic and messy. Thread into 1/4”-28 head of slow speed drill - MOS 1,500 RPM. 226570 SR Cutter removing thick applications of seam sealant. Radial Bristle Discs 360 & SPA Accessories for SR Radial Bristle Discs UPC No. 048011- 175793 226557 226568 Radial Bristle Discs are much less likely to damage or gouge the work surface than traditional abrasives. Scotch-Brite 360 and SPA are so easy to control, the operator can remove paint one layer at a time. Other benefits include a lower surface temperature than competitive products, and a minimized work area. The flexible bristles conform to the part allowing for a uniform finish. SR Cutters UPC No. 048011- SR Cutter Size Recommended Operating Cutters/ Boxes/ Grade Color Speed (rpm) Box Case 30096-2 No. 3, 0.4"dia. none 30095-5 No. 8, 0.83"dia. none amber amber 800–1000 800–1000 5 5 8 8 Bristle Discs and Brushes 7 6020169_61-5002-8009-6.qxd 2/15/06 10:50 PM Page 8 SCOTCH-BRITE ™ RADIAL BRISTLE BRUSH REFILL PACKS Bulk Scotch-Brite™ Radial Bristle Brush Bulk Refill Packs allow for greater brush width flexibility. 355947 Scotch-Brite™ Radial Bristle Brush refill packs provide a fast and convenient way to refill the Scotch-Brite™ Radial Bristle Brush. They also allow for greater brush width flexibility. 6" Radial Bristle Brush, TA (Refill Pack) UPC No. 048011- Size Grade Color 27621-2 27622-9 27623-6 6" x 1/2" 6" x 1/2" 6" x 1/2" 36 50 80 dark brown green yellow 8" Radial Bristle Brush, TS and TC (Refill Pack) Max.Operating Brush/ Packs/ Speed (rpm) Pack Case 6,000 6,000 6,000 40 40 40 2 2 2 6" Radial Bristle Brush, TC (Refill Pack) UPC No. 048011- Size Grade Color Max.Operating Speed (rpm) 33055-6 33056-3 33057-0 33058-7 33059-4 33060-0 6" 6" 6" 6" 6" 6" 80 120 220 400 6 Micron 1 Micron yellow white red blue peach lt. green 6,000 6,000 6,000 6,000 6,000 6,000 Brushes/ Packs/ Pack Case 40 40 40 40 40 40 UPC No. 048011- Size Grade Color Max.Operating Speed (rpm) 33175-1 33176-8 33177-5 33178-2 33179-9 33180-5 33181-2 8" x 1" 8" x 1" 8" x 1" 7-5/8" x 1" 7-5/8" x 1" 7-5/8" x 1" 7-5/8" x 1" 50 TS 80 TS 120 TS 80 TC 120 TC 220 TC 400 TC green yellow white yellow white red blue 6,000 6,000 6,000 6,000 6,000 6,000 6,000 Brush/ Packs/ Pack Case 70 70 70 70 70 70 70 1 1 1 1 1 1 1 2 2 2 2 2 2 FOR MORE INFORMATION AND ASSISTANCE Contact your local 3M abrasive products distributor or 3M. 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Since these factors are uniquely within the user’s knowledge and control, it is essential that the user evaluate the 3M product to determine whether it is fit for a particular purpose and suitable for the user’s method of application. WARRANTY AND LIMITED REMEDY: Unless stated otherwise in 3M’s product literature, packaging inserts or product packaging for individual products, 3M warrants that each 3M product meets the applicable specifications at the time 3M ships the product. Individual products may have additional or different warranties as stated on product literature, package inserts or product packages. 3M MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE. User is responsible for determining whether the 3M product is fit for a particular purpose and suitable for user’s application. If the 3M product is defective within the warranty period, your exclusive remedy and 3M’s and seller’s sole obligation will be, at 3M’s option, to replace the product or refund the purchase price. LIMITATION OF LIABILITY: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory asserted, including warranty, contract, negligence, or strict liability. 3 Industrial Business Customer Response Center 900 Bush Avenue, Building 21-1W-10 St. Paul, MN 55106 3M, Scotch-Brite, Roloc and Cubitron are trademarks of 3M. 3M Canada PO Box 5757 London, Ontario, Canada, N6A 4TI Minimum 10% Post-Consumer Fiber Printed in U.S.A. Bolger 6020169 © 3M 2006 61-5002-8009-6 3 Disco Bristle Radial Scotch-Brite® Industrial Dados Técnicos Fevereiro/2004 Substitui Janeiro/2002 Página 1 de 7 Introdução: Os Produtos Bristle são abrasivos tridimensionais moldados na forma de discos radiais, utilizando uma resina polimérica impregnada com mineral Regalite (uma mistura patenteada de mineral óxido de alumínio marrom eletrofundido e óxido de alumínio cerâmico Cubitron de alto desempenho). Os Produtos Bristle foram desenvolvidos para competir no mercado de escovas de aço e escovas de cerdas, como também completar a linha de produtos Scotch-Brite convencionais, tais como discos e folhas. Eles possuem propriedades únicas, concebidas para aumentar a produtividade nas seguintes aplicações: - Remoção de adesivos, tintas e outros tipos de revestimentos; Limpeza de oxidação e de outros contaminantes das superfícies em locais de difícil acesso, tal como canaletas; Remoção de rebarbas leves; Remoção de juntas de motores; Limpeza e preparação de superfícies antes e após soldagem; Acabamento e polimento em jóias ( Sem Pasta ) Além disso, o formato das cerdas permite que uma quantidade nova de mineral esteja sempre presente em cantos de difícil acesso. Por essa razão, os Discos Bristle Radiais possuem um uma vida útil superior combinado a um excelente desempenho em termos de acabamento. Página 2 de 7 Disponibilidade Disco Bristle Radial (Cerdas Grossas): são utilizados em operações que exigem maior ação abrasiva. Diâmetro Externo (mm) 76,2 76,2 76,2 Diâmetro do Furo (mm) 10 10 10 Cor Verde Amarelo Branco Grão 50 80 120 Rotação Máxima (RPM) 25.000 25.000 25.000 Disco Bristle Radial (Cerdas Finas): indicado para operações que vão do acabamento mais fino ao polimento. Diâmetro Externo (mm) 14,3 14,3 14,3 14,3 14,3 14,3 19 19 19 19 19 19 25,4 25,4 25,4 25,4 50,8 50,8 50,8 50,8 50,8 50,8 50,8 76,2 76,2 76,2 76,2 76,2 76,2 76,2 Diâmetro do Furo (mm) 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 3,2 3,2 3,2 3,2 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 Cor Grão Branco Vermelho Azul Rosa Pêssego Verde Claro Amarelo Vermelho Azul Rosa Pêssego Verde Claro Marrom Verde Amarelo Branco Amarelo Branco Vermelho Azul Rosa Pêssego Verde Claro Amarelo Branco Vermelho Azul Rosa Pêssego Verde Claro 120 P220 P400 Pumice Polimento II (6micron) Polimento I (1micron) 80 P220 P400 Pumice Polimento II (6micron) Polimento I (1micron) 36 50 80 120 80 120 P220 P400 Pumice Polimento II (6micron) Polimento I (1micron) 80 120 P220 P400 Pumice Polimento II (6micron) Polimento I (1micron) Rotação Máxima (RPM) 35.000 35.000 35.000 35.000 35.000 35.000 35.000 35.000 35.000 35.000 35.000 35.000 35.000 35.000 35.000 35.000 30.000 30.000 30.000 30.000 30.000 30.000 30.000 20.000 20.000 20.000 20.000 20.000 20.000 20.000 Página 3 de 7 Obs.: A rotação máxima indicada acima refere-se a capacidade que o produto suporta para não ocorrer a ruptura do mesmo; sendo que a rotação ideal de uso para os Discos Bristle Radial 3” por exemplo é entre 15.000 ~ 20.000 RPM. Vantagens: - - Pode trabalhar em superfícies úmidas e não empasta; Limpeza rápida com alta velocidade de operação; Segurança, eliminando o problema de fios voadores; O formato único das cerdas permite operações em áreas apertadas ou de difícil acesso, tais como sulcos e ângulos de 90º; As cerdas flexíveis acompanham o contorno da peça limpando sem retirar o material básico; Operação refrigerada; A concentração uniforme do mineral Regalite propicia um índice de corte maior do que aquela propiciada pelas escovas de aço, obtendo-se um acabamento mais uniforme. A seguir temos tabela com as aplicações dos Discos Bristle Radiais (Cerdas Grossas). Tab.6 Segmentos Remoção de Recobrimentos MRO Área de Utilidades: remoção de corrosão em tubos de aço. Fabricação Fabricantes de caldeiras: de peças em remoção da corrosão em metal cilindros de aço. Rebarbação e Disfarce Moldes industriais: limpeza de linhas de divisão em moldes de aço. Equipamentos a vácuo e reatores: remoção de marcas leves de usinagem em rebaixos sem remoção de material base. Aeronáutico Transporte Aéreo: Motores de aviões: remoção de seladores manutenção de motores e em geral. rebarbação de titânio e alumínio. Preparação para Soldagem Indústrias químicas: limpeza de soldas ao longo de ângulos de 90º. Fabricantes de peças metálicas em geral: limpeza de descoloração da solda em geral. Manufatura e manutenção: limpeza antes da soldagem de alumínio e aço inoxidável. Página 4 de 7 A linha dos Discos Bristle Radial (Cerdas Finas) oferecem as seguintes aplicações: Joalherias − Polimento em metais preciosos; − Limpeza interna de anéis; − Acabamento de metais brancos; − Seqüência que vai do acabamento até o polimento. Madeira − Acabamento de canais ou sulcos; − Acabamento após operação da fresa; − Acabamento decorativo em molduras. Eletrônico e Aerospacial − Limpeza de peças de computadores; − Remoção de pequenos defeitos em alumínio; − Remoção de tintas; − Acabamento de material composto; − Polimento de peças de alumínio, principalmente em diâmetros internos. Industrial − Limpezas em geral; − Acabamento acetinado ou escovado; − Remoção de rebarbas leves em alumínio; − Limpeza de cordões de solda; − Polimento de peças metálicas. Na tabela a seguir temos os resultados dos testes realizados na operação de afinamento no acabamento de metais. Os Discos Bristle Radial (Cerdas Finas) foram utilizados em um motor de bancada com rotação de 3.450 RPM (rotação por minuto). Página 5 de 7 Tab.7 Grão Aço Inox Aço Latão Ra inicial 3 10 6 80 20 26 32 120 18 16 27 P220 13 13 15 P400 5 10 6 Pumice 4 10 5 Polimento II (6micron) 4 11 6 Polimento I (1micron) 3 10 5 Obs: os valores da tabela se referem ao Ra em micro inch. Cobre Alumínio 6061 8 39 29 23 11 9 9 8 5 40 31 17 9 5 6 5 Ra ( Micro Polegada ) Gráfico Comparativo do Acabamento Obtido em Diversos Materiais Utilizando o Disco Bristle 3” ( Cerdas Finas ) 50 Ra Inicial 45 80 40 35 120 30 P-220 25 P-400 20 Pum ice 15 10 Polim ento I ( 6m ic ) 5 Polim ento I ( 1m ic ) 0 Aço Inox Aço Bronze Cobre Alum inio 6061 Dados do Teste: • Equipamento: Moto-Esmeril de Bancada • Rotação Por Minuto: 3.450 • Utilizado a Mesma Seqüência de Grãos • Utilizado a Mesma Área em Todos os Materiais Página 6 de 7 Acessórios para Utilização do Disco Bristle Radial: Tab.8 Produto Compr. 30.000 1 ¾” (45mm) ¼” Disco Bristle Radial (6,35mm) 3” c/ furo 3/8” (9,5mm) 30.000 1 7/8” (48mm) ¼” (6,35mm) 35.000 25mm 3/32" Disco Bristle Radial ( 2,4mm ) 14,3mm e 19mm 35.000 25mm 1/8" ( 3,2mm ) Mandril 990 Mandril 991 Mandril 3/32" Mandril 1/8" Dimensões Diâmetro Produto Indicado para Haste uso: Rot. Máx. (RPM) Disco Bristle Radial 3” c/ furo 3/8” (9,5mm) Disco Bristle Radial 25,4mm Observação: O Disco Bristle Radial pode ser usado em conjunto, justapostos, formando uma escova com uma largura maior do que somente um único disco. 3 Divisão de Sistemas Abrasivos 3M do Brasil Ltda. Fone (19) 3838-7000 Via Anhanguera km, 110 Cx. Postal 123, Campinas – SP CEP 13001-970 Centro de Relacionamento com o Cliente Fone: 0800 15 2626 / 0800 55 0605 Linha Aberta 3M Fone: 0800 132 333 Informações: Consulte o Serviço Técnico Fone (19) 3838-6762 / 7321 / 6804 Fax (19) 3838-7766 Página 7 de 7 7060833.qxd 6/25/07 3:55 PM Page 1 Scotch-Brite™ Roloc™ Body Man’s Bristle Disc PN 07536 Availab 1" and l3e in " August 20, 200 7 Removes High Loading Materials Fast Doesn’t Load Scotch-Brite™ Roloc™ Body Man’s Bristle Disc, PN 07536, combines a very unique bristle design with a new polymer formulation, enabling it to remove high loading substrates (rubberized undercoating, seam sealers, rust and paint) quickly, while maintaining product life. 7060833.qxd 6/25/07 3:55 PM UPC 051131-07540 051131-07536 051131-07537 UPC Page 2 Size Description Color Grade/Scratch Equivalent MOS Application 1" 2" 3" Scotch-Brite™ Roloc™ Body Man's Bristle Disc Purple Signifies “Best In Class” 36/80 30,000 25,000 18,000 Use to remove rubberized undercoating, seam sealers, rocker panel coatings, rust and paint quickly without loading, abrades surface to bare metal. Disc Pad Diameter Description 1" 2" 3" 3M™ Roloc™ Disc Pad Assembly 051131-05538 051144-05539 051144-05540 Shaft Size Provides firm support for Scotch-Brite™ Surface Conditioning Discs ⁄4" Diameter Each pad assembly comes complete with a 3M™ Roloc™ Disc Pad, 2" steel shaft, and 7/16-20 adaptor. 1 WHY USE SCOTCH-BRITE™ ROLOC™ BODY MAN’S BRISTLE DISCS? Features Advantages Resists loading and clogging when removing high loading substrates Benefits Effective/ Works fast New polymer formulation Stiffer bristles for longer life Efficient/ Saves money/reduces waste 3M™ Roloc™ Attachment System Scotch-Brite™ Roloc™ disc locks securely 1 ⁄2 turn on, 1⁄2 turn off Saves Time/ Easy to use 3M™ Roloc™ Disc Pad Assembly designed to fit a variety of tools with or without collets or chucks Ideal for use on right angle or straight shaft air tools Versatile Unique bristle design Scotch-Brite™ Roloc™ Body Man’s Bristle Disc contains no wire filaments Potential for injury from flying wires is eliminated Technician Safety ORDERING INFORMATION UPC Description Qty/Box Boxes/Case 051131-07540 Scotch-Brite Roloc Body Man’s Bristle Disc, PN 07540, 1" 6 Discs 6 051131-07536 Scotch-Brite™ Roloc™ Body Man’s Bristle Disc, PN 07536, 2" 4 Discs 6 ™ ™ ™ ™ 051131-07537 Scotch-Brite Roloc Body Man’s Bristle Disc, PN 07537, 3" 3 Discs 6 051131-05538 3M™ Roloc™ Disc Pad Assembly – 1" 1 10 051144-05539 3M™ Roloc™ Disc Pad Assembly – 2" 1 10 051144-05540 3M™ Roloc™ Disc Pad Assembly – 3" 1 10 Important Notice to Purchaser Safety Information: Always read and follow all safety information included with the product. Do not exceed maximum operating RPM’s. Use guards provided with machine. Follow safety operation procedures posted in work areas. Product Use: All statements, technical information and recommendations contained in this document are based upon tests or experience that 3M believes are reliable. However, many factors beyond 3M’s control can effect the use and performance of a 3M product in a particular application, including the conditions under which the product is used and the time and environments conditions in which the product is expected to perform. Since these factors are uniquely within the user’s knowledge and control, it is essential that the user evaluate the 3M product to determine whether it is fit for a particular purpose and suitable for the user’s method of application. 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