Untitled - PSP Brasil

FIXTURELESS
TESTER
APT-9411
cElcJ
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b o a r d su s i n g4 h i g h s p e e d i n d e p e n d e n t lm
y o v i n gp r o b e s ,t h u s r e m o v i n gt h e r e q u i r e m e nfto r a c o n v e n t i o n a l
b e d - o f - n a i l sf i x t u r e .I n 1 9 8 7 ,T a k a y a p i o n e e r e dt h e c o n c e p to f a f l y i n g p r o b e t e s t e r c o m b i n i n ga d v a n c e d
t e s t t e c h n i q u e sa n d p r e c i s i o nm e c h a n i c asl y s t e m s .S i n c e t h e n , T a k a y a ,a s m a r k e tl e a d e rf o r f l y i n g p r o b e
t e s t s y s t e m s ,h a s f o c u s e di t s r e s e a r c ha n d d e v e l o p m e nrt e s o u r c e so n g e t l i n gt o m a r k e tf a s l w i t h t h e n e w
p r o d u c t ,t o m e e t r a p i d l yc h a n g i n gt e c h n o l o g i c ar le q u i r e m e n tas n d c h a n g i n gu s e r n e e d s .
T h e A P T ' 9 4 1 1s e r i e si s t h e l a t e s tg e n e r a t i o no f t e s t e rt h a t i n t e g r a t e st h e p r o b e m o v e m e n ta n d p o s i t i o n i n g
c o n t r o lt e c h n o l o g ya n d t h e m e a s u r i n gt e c h n i q u e st h a t T a k a y a h a s a c c u m u l a t e do v e r m a n y y e a r s . I n t h i s
m a d e l ,w e h a v e a c h i e v e dt h e h i g h e s tp o s i t i o n i n ga c c u r a c y t, h e h i g h e s ti n s p e c t i o ns p e e d a n d t h e b e s t t e s t
c o v e r a g ea s w e l l a s e x l e n d e dA O I f u n c t i o n sa n d m a n yo t h e rf e a t u r e s .
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i s A O I f r f c l o n l o c o r r e c t p r o b n g c o o f d n a l e s a L t t o r n act a r y D a s e o o n
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prooes
ll-rrs helps feduce your DfT (Desrqn ior test) lvork and alrows tault
d - . l e c t i o f o l f r e L lt c h S l " 4 Tl r o a r d s v r h e T ef o c o r t a c t a f d S a r e a v a , a D e
ior fjecl of na s Therefore ttre ApT 9411 seres s best suted for the
r s p e c t , o n o f t h e S t \ 4 Tl l o a r d s
w QUALrryilvpRovEMENI
Of ploDuerlgll LtNES
T l - r eA P T 9 1 1 1 s e r e s a s s u n e s t h e r o e o l m p r o v r g l h e q u a , t y o n y o u r
e n l r o m a S S p r o a l l c t o n a s s e m i l y f e ! , / fe T e t e s l | | f f e S r e s t r c l e d T h e
D - 6 S lp r a c t C a e x a m p e S a p e r o d L C a S a m p , f g n s p e c t o n f o r p o S St l t e
D r o q r a m m , fg e r r O T So r C a r s e S S m r s t a k e s n C o m p o r e n t S e t tn g S o n t h e
p c[ & p ace mach nes
ffi PROTECTING
THE GLOBALENVIRONMENT
P r e s e r v r n qa n d d r s p o s f g t h e l l e d o f f a r l s c o s t s t m e a r d m o n e y l f
addrton. aS the bed oi na s s marf y cotrtposed Ol mela and res,l f.s
e x p e f s v e t o d s p o s e o t a S r n d u s t f r a l v a s t e n C r c l e ra r a J f t o i t o a f t e c t t h e
g O b a i e n v r r o f m e n t I C o r t f a s t t h e A P T - 9 , 1 1I S e r r e sd c r e s n ' i C a ! S e
tftese
e x p e n s e s a N C ld o e s n ' t D r o d u c e a f V I d u s t r r a w a s t e T h a t , s t t r e A p T 9 , 1 I l
ser es S eco tr end y and contribltes to env ronrnefta protecTrofl
ro CHANGTNG
NEEDS
ryjrESloID]NG
The APr e411 ser es has a r! ;;;... "; ;
l.; e,,""0 ,, r dpab r ty
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acccrd nq to lh-. needs of a greai var etv of uce"- | add t oft the
APT 9411 seres responds to the chang ng needs of |specion as
e eclron c components progress because t s des gned to eas ty nteqrat_o
o t h e r m e a s L r r e m e n tr n s t r u m e f t s T h e A p T 9 , 1 1 I s e r e s w r t h , t s n t e g r a t e O
e x p a n d a b l t y ' g 2 n e w g e n e r a t o n i t o a r d t e s t e r t h a t c a n s e r v e V o L rf o r
mafy years to come
}.IXGI{I,Y"A}VANCEN
MECHANISMS
CAPABLA
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T}OSTTIT}NING
ACCURACYANNULTRAHIGH.SPEEN'TKST
ISTRONG ANDRIGIDXY STAGE
We drew a conclustonfrom the long h,storyrn devetoptngflytng probe
testers that the most rmportantparts tor the posrltonrngaccuracy of the
movrngprobesrsthe XY stage'n the mechanrcal
sectronBecause,evenrf
t h e v a r r o u sp r e c r s r o cno m p o n e n t sI n c l u d r n g
t h e m o t o r s t. h e s l j d e r a r l s ,
etc are excellentIn termsof accuracyand/orperformance,
the XY stage
that detormsdunng trme 'nevrtablyleads to Inaccurateprobtngcontact
Accordrngly,the tester's XY stage.cruclalto stableand accurateprobe
contact.rs madeof hrghlypol,shednatrvegranrte.whosesurfaceaccuracy
remarnsunchangedeven after years ot prolongeduse Therefore.the
A P T - 9 4 1 1s e r , e s t h a t r e m a ' n s a t m o s t u n a f f e c t e d b V e x t r e m e
e n v r r o n m e n t acl o n d r t r o n s r. t s a g e a n d u s e a n d t h e m o v e m e n to f
Installatron
locatronensuresh,gh precrsronand stableprob,ngcontactIn
orderto keeptestrngSMTboardsfor a longpeflod
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I S U P E R F I N EM E C H A N I S M
IFAST PROBEMOVEMENT
As the mechan'calsectronrn the APT-941
1 senests destgnedbasedon a
thoroughanalys,sof structure.vrbratron
and matenal,the testerts able to
balancethe competrnggoals of probe movementspeed and posrttontng
accuracy In addrtron.
the testerrs extremelydurableand rs stableIn the
XY posrtronrng
contactdLreto the use of hrgh-precrsron
componentsIn the
actuators.and theretorealwaysgrvesthe best performance
All the XYZ axes combrned wrth AC servo motor that has a supenor
rotat,ngcharacteflstrcare controllableon hrghspeed and smoothnessIn
a d d r t r o nt.h e A P T - 9 4 1 1s e n e s c u t s d o w n t h e s t a b r l , z a t t ot n
tme for the
probe's posrtronrng
probe vrbratron
and Inhrbrts
occurrrngwhen they come
to a standstrll,due to the servo dr,ve systememploy,ngthe latestdrgrtal
control technology The APT-9411 senes allarnedfast probe movement
wrthaccuracyto test PCBSIn the shorlestt,mes
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T E S TT I M E S
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The
APT-9411
seiles
realrzes hrgh-speed
InSpect,on ustng
Independently movrng probes and 2 frxed bottom probes
4
So. the
combrnatron measurement usrng these 6 probes that rmplements
double-d'grt numbers of test steps qu,ckly dramat,cally cuts down test
In add,t,on. the tester Incorporates an excellent algorrthm to
rearrange test steps and other features to opt,m,ze the flyrng herght
t,me
accordrng to each componenl. *6'gI wrll result In taster probe movement
I H I G H P R E C I S I OPNR O B E
The probeshave surpnsrnglyfrneclearanceof lessthan 1Ollmbetween
the plungerand the houstngto stmpltfytest access on very ltttlecontact
l a n d s I n a d d r t r o nt.h e c l a m p e rm e c h a n r s m
a n d t h e | | f t ' n gb a s e f o r t h e
supportbars help the boardsnot to havea downwardcurvatureand thus
ensunngre|ableprob,ngcontact These{actorsalso helpdetect{aultson
t o d a y ' s l e a d r n ge d g e S M Tp r o d u c t sw h e r ea r e o n l ys m a l lc o n t a c tl a n d s
remarn
I F U N C T I O N A LD E S I G N
The ergonomrcdesrgnto reduce the strarnon the operatorensuresan
performanceand deadensdrstracbngnorsedunng
excellentoperatronal
s r n r m af l o o r s p a c e
o p e r a t ' o nI n a d d r t , o nt h e A P T - 9 4 1 1S e r r e sr e q u r r e m
a n d n o a r rs u p p l yt o r s t a n d a r do p e r a t , o n
;LAN.BASEDDATAMANAGEMENT
Thesoftwareallowsrrseof versatrle
functronsuch as networksystemand
multr-taskrng
Testresultsand tne measurement
avarlableIn Wrndows@XP
valueson each board are output to networkcomputersand/or a reparr
your quatrtymanagementand
statronIn realtrmevra LAN Th'stacrtrtates
reoarrworK
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USXK-XIRIENNLYSXPANNABIT,ITYCIFTXST CAPANTT,TTISS
The APT-9411
seriesis equippedwith input-output
terminals
to otherinspection
systemsIn addition,the
testercan be connectedto a widevarietyof optionaldevicesthatenhanceoveralltestcoverageaccororngto
userneeds.
INTERFACE
ICOMMUNICATION
T h e A P T - 9 4 1 1s e r i e si s e q u i p p e dw i t h j o i n t i n gt e r m i n a l sf o r m e a s u r i n g
s i g n a l s f r o m o t h e r i n s p e c t i o ns y s t e m s .I n a d d i t i o n ,t h e t e s r e r a i l o w s
versatileDDE communicationwith other applicationsoftware.Therefore
the test capabilitiesof the APT-9411series are furtherexpandablevia a
w i d e v a r i e t y o f i n s p e c t i o ns y s t e m s a v a i l a b l ei n t h e m a r k e r s u c n a s
BoundaryScan.
P3'{ers!pplies
An6117'x.
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IFUNCTIONALTEST
The APT-941 series can be expanded to provide functronat-test
c a p a b i l i t i e sW
. i t h i t s P r o g r a m m a b l eD C p o w e r S u p p l y , t h e t e s t e r i s
c a p a b l e o f t e s t i n g s w i t c h i n gd e v i c e s t h a t r e q u i r e a r e l a t i v e l yl a r g e
current-voltageto turn on and activatinga part of the circuitto measure
the currentflow. In addition, GPIB-controlled
p r o g r a m m a o r ep o w e r
suppliesand Power Reiay Board allow power-ontest, muitiplesupply of
differentpowersources,etc...
IPOWERFULOPTION
The APT-9411series is provided with high performancecoaxial cables
containinga buffer circuit that connectsthe flying probes directlyto the
externalinstrumentation
and facilitatesthe measurement
of high{requency
s i g n a l s . W i t h E x t e n s i o nS c a n n e r a n d C o a x i a l S c a n n e r . t h e t e s t
c a p a b i l i t i e so f t h e A P T - 9 4 1 1s e r i e s c a n b e e x p a n d e d t o m e e t t h e
most-demandingtest requirements.
IAUTOMATEDCONVEYOR
SYSTEM
An in-lineunit can be built-to-order
to establishfull automaticoperationin
your productionline or Rack-to-racksystem.Shut|e conveyorstationsare
also availableas an optionto insertor pul{the pCBs in or out of the tester
LloL:.r
d art-Saatn tes ler
l--iinciloniesi{}f
easrly.
d{''l-941Xrr,-A }V{'f!'l S}{Ll?'Ttr-ti
C{}\\ r1'tiR s'r,{t'I{}5i
We can also custom-make
APT-9401SL
to suit extra large PCBs up to L635x
W610mm(25'x24').
IGeneral Specifications
Model
Contactprobes
APT-9411cE/cJ
4 f l y i n gp r o b e s( t o p s i d e)
2 fixed probes( bottomside )
Sense probes for lC open test
( option )
2 f l y i n gs e n s ep r o b e s( t o p s i d e )
6 ( max.)fixed senseprobes( bottomside )
Signalterminalsfor extension
tesl
( bottomside,option)
3-ch terminalsfor powersupplies
12-chcoaxialterminalsjor externalmeasuringsignal
64 terminalsfor analogin-circuittestprobes
Motors
High speed / high torqueAC servomotors( X. Y. Z axes )
Test speed
( at 2.5mmpitch movement)
Combinationtest method
Singletest method
Positioningresolution
X , Y a x e s: 1 . 2 5 p m( O . O s m)i l
PositioningX,Y repeatability
+ 3 5 1 m ( 1 . 4 m i)l o r l e s s
Flyingprobe specifications
Minimumorobe contactoitch
Type
Tip form / Admit current
l\,4ax.
0.03 - 0.05seci step
M a x .0 . 0 8- 0 . 1O s e ci s t e p
Z a x i s: 5 0 s m ( 2 m i l) , a p p r o x
H i g h p r e c i s i o ns p r i n gp r o b e
: Needle,small4-crownor pvramidi Max.3A
0 . 2 m m( S m i l ) , a p p r o x .i n u s e o f n e e d l ep r o b e s
Minimumprobe contactpad size
12O- 15Opm( 5 - 6mil ), in use of needleprobes
Inlernalmeasuringsources
DC-constantcurrent/ DC-constantvoltage/ AC-constantvoltage
Low value resistance
40mQ- 400Q ( in 4-wireKelvinmeasurement
)
Resistors
0.4o- 40MO
Capacitors
4pF- 40mF
Inductors
4yH - 4OOH
Measuringranges
ACimpedance
Diodes/ Transistors
Z e n e rd i o d e
DCvoltage
AC voltage
DC current
(option)
S h o r t / O p e nm e a s u r e m e n t
D i g i t a lt r a n s i s t o r s/ F E T s
Opto couplers
R e l a y s / S w i t c hdi negv i c e s( o p t i o n)
l C l e a d s i n b u s - c i r c u i t s( o p t i o n )
( o p t i o n)
G a i nm e a s u r e m e n t
330- 330KO
0 . 1 V- 2 . 5 V( V F ) o r O N t e s t
o.4v - 40v
80mV - 80V
80mV - SOVrms( f = 2KHz or less )
1 0 0 p A- 1 4
1 O - 4 0 0 0 ( p r o g r a m m a b l)e
ON test
ON test
ON test ( max. drivingvoltage: DC24Vl1A)
Open test
T r a n s i s t o r so .p t oc o u p l e r se. t c .
Guarding
l\4ax.2points/step
Test steps
Max.320,000sleps
Referencedata inputfor judgmenl
Fromgood sampleboard(s),automaticgenerationbased on nominalvalue,or absolutevalue
-99% - +999% or over/lessof referencevalue
Judgmenttoleranceset
Model No. TOS-5
: H i g hs p e e d& h i g ha c c u r a c yp r o c e s s i n g
TOS-41
: Normalspeed & normalaccuracyprocessing
Camera
Visiontest systemTOS-5/ 4 / 41
( cuslomer
choice
ofmodelintheorder)
processing,
: Hlghspeed& highaccuracy
withreading
function
of barcode
& QRcode
TOS-4
lllumination
: BM micro-CCDcamera,Viewfield : 12 x 8mm ( 0.47"x 0.32' ), approx.
: B M m i c r o - C c D c a m e r aV
, i e w f i e l d : 3 2 x 2 4 m m ( 1 . 2 6 " X0 . 9 5 - ) ,a p p r o x .
: R e d/ b l u e - L E D (s i l l u m i n a t i oi n t e n s i t iys c o n t r o l l a b l)e
Searchmethod
: Patternmatching
Application
: Coordinatesalignment,simplevisiontest,visualtest aid, etc
Simplevisiontest items
: Missingcomponents,position,polarity,etc.
lmage registration
: Max. 240 scenes
C a m e ( a - 2( o p t i o n)
TestablePCBssDecificattons
XY
Thickness
PC specifications
PC / AT compatible( with CD-ROMdrive,keyboard,mouse)
Display
15'LCD
Printer
Thermaltype
Power
( singlephase ) 50i6OHz2.5KVA
AC200V,22OV,24OV
Environmental
requirements
Temperature: 23 + 7"C ( 73 + 13'F ) Humidity: 20 - 8O"k(no condensation)
W 1 , 3 7 5x D 1 , 2 6 5x H . 1 , 3 0 0 m(m
54"x 50'x 51") / 1,2OOKg
( 2s, 6 5 0 t b).
Clearance
Main body dimensionsI Weight
Options
M a x . 5 4 0x 4 6 0 m m( 2 1 " x 1 8 ' )
M a x .5 m m ( 0 . 2 ' )
T o p s i d e4 0 m m( 1 . 5 7 ") o r l e s s , B o t t o ms i d e9 5 m m( 3 . 7 4 ") o r l e s s
OS : Windows@XP
VisiontestsystemTOS-5,TOS-4or TOS-41( customerchoicein the order)
2nd BM micro-CCD
camerawithwide-angle
lens
lC Opentestsystemfor Topside, lC opensenseprobesfor bottomside
Programmable
DC powersupplyboard, Programmable
DC powersuppliesfor powerON test
GP-lBcardfor programmable
DC powersupplies,Powerrelayboardfor powersupplies
Extension
scannerboardfor additional
bottomsideprobes
Coaxialscannerboardfor externalmeasuring
system
CoaxialrobotcablewithbufferAN4P
for flyingprobes( tor externalHF measuring
system)
equipment,PCBsupportjig for usewithodd shapedboards,Bottomfixedprobeunit
UOboardfor external
Vacuumunitfor reforming
warpedPCB, Shuttleconveyerstationfor APT-941
1CE-A,so on.
XAPT-9411CE s the modelthat CE markand TUV markwere acquired.
XWindows@is a registeredtrademarkof MlcrosoftCorporation.
XSpeciflcations
are subjectto changewithoutany obligationon the part of the manufacturer