Table of Contents
Transcrição
Table of Contents
Table of Contents Página | 1 1 Introduction: ......................................................................................................................... 7 2 Technical Specifications: ....................................................................................................... 8 3 Functions: ............................................................................................................................ 10 4 Tips before Installation:....................................................................................................... 12 5 Installation:.......................................................................................................................... 13 5.1 HALL Distributor: ......................................................................................................... 13 5.2 Crank Trigger Wheel: ................................................................................................... 13 5.3 Mounting the Crank Trigger Wheel:............................................................................ 14 5.4 RPM Sensor: ................................................................................................................ 14 Inductive Sensor: ..................................................................................................... 14 HALL Sensor: ............................................................................................................ 15 Table of Common RPM Sensors .............................................................................. 15 Table of Cam Sync Sensors Connections ................................................................. 16 5.5 Ignition Output Options: ............................................................................................. 16 Coil with Internal Igniter: ........................................................................................ 16 7 Channels Bosch Ignition Module: ......................................................................... 17 Capacitive Ignition Module (MSD, Mallory, etc.): ................................................... 17 INJEPRO ISD: ............................................................................................................ 17 Table of Connection of Common Individual Coils ................................................... 17 Table of Connections of Common Double Coils ...................................................... 18 6 INJEPRO EFI Harness Connections: ..................................................................................... 19 6.1 18-way Connector - Sensors/Signal Inputs ................................................................. 19 6.2 20-way Connector - Actuators/Signals Outputs .......................................................... 21 6.3 8-way Connector: ........................................................................................................ 23 6.4 Wires Colors and Functions in their Respective Pins: ................................................. 24 18 and 20 way Connectors: ..................................................................................... 24 8-way Connector: .................................................................................................... 24 7 Required Components: ....................................................................................................... 25 7.1 ACT – Air Charge Temperature Sensor:....................................................................... 25 7.2 ECT – Engine Coolant Temperature: ........................................................................... 25 7.3 TPS – Throttle Position Sensor: ................................................................................... 25 7.4 O2 Sensor: .................................................................................................................... 25 7.5 Fuel Injectors: .............................................................................................................. 25 Página | 2 7.6 Igniter: ......................................................................................................................... 25 7.7 Coil:.............................................................................................................................. 25 7.8 Idle Control Solenoid: .................................................................................................. 25 7.9 Booster Control Solenoid: ........................................................................................... 25 7.10 Fuel Pump:................................................................................................................... 25 7.11 HALL or Inductive RPM sensor (crank trigger wheel) or HALL distributor .................. 26 7.12 Inductive or HALL Cam Sync Sensor. ........................................................................... 26 7.13 Oil/Fuel Pressure Sensor: ............................................................................................ 26 8 Description of Important Functions: ................................................................................... 27 8.1 Closed Loop Compensation: ........................................................................................ 27 8.2 Initial/Final Dwell: ....................................................................................................... 27 8.3 Two-Step Control: ....................................................................................................... 27 8.4 Idle Control: ................................................................................................................. 27 8.5 Booster Control: .......................................................................................................... 28 8.6 Camshaft Control: ....................................................................................................... 28 8.7 Nitrous Control: ........................................................................................................... 28 9 Software EFI Manager: ........................................................................................................ 29 10 Home Screen ....................................................................................................................... 30 10.1 Toolbar ........................................................................................................................ 31 New Map ............................................................................................................. 31 Open Map............................................................................................................ 31 Save ..................................................................................................................... 31 Save as ................................................................................................................. 32 Datalogger ........................................................................................................... 32 Connect/Disconnect ............................................................................................ 32 Read Map ............................................................................................................ 33 Write Map ........................................................................................................... 33 Active Map .......................................................................................................... 34 Activate/Deactivate Real Time ............................................................................ 34 Pedal Calibration ................................................................................................. 34 Ignition Calibration .............................................................................................. 34 Calibrate Ext. Sensors .......................................................................................... 34 10.2 File Menu..................................................................................................................... 35 Página | 3 Settings ................................................................................................................ 35 Email .................................................................................................................... 35 Recent Maps........................................................................................................ 35 10.3 Connection Menu ........................................................................................................ 36 Resetar ................................................................................................................ 36 Update Firmware ................................................................................................ 36 10.4 Tools Menu.................................................................................................................. 36 10.5 Help Menu ................................................................................................................... 36 10.6 About Menu ................................................................................................................ 37 About ................................................................................................................... 37 Version History .................................................................................................... 38 Software Update ................................................................................................. 38 11 Status Bar ............................................................................................................................ 39 12 Maps Screen ........................................................................................................................ 40 12.1 Map ............................................................................................................................. 40 Engine Settings .................................................................................................... 41 RPM x MAP/TPS Fuel Tables ............................................................................... 41 Fuel Compensations ............................................................................................ 46 Camshaft Control ................................................................................................ 47 Ignition Compensations ...................................................................................... 47 Other Functions ................................................................................................... 48 12.2 13 Dashboard ................................................................................................................... 48 Datalogger ........................................................................................................................... 49 13.1 Toolbar ........................................................................................................................ 50 Open Datalogger ................................................................................................. 50 Save ..................................................................................................................... 50 Save as ................................................................................................................. 50 Save Read Dataloggers ........................................................................................ 50 Connect/Disconnect ............................................................................................ 50 Read Dataloggers ................................................................................................ 51 Erase Dataloggers ................................................................................................ 51 Real Time Datalogger .......................................................................................... 51 Zoom +................................................................................................................. 51 Página | 4 Zoom –................................................................................................................. 51 Zoom 100% .......................................................................................................... 51 Minimums and Maximums.................................................................................. 51 Set instant zero.................................................................................................... 52 Instants ................................................................................................................ 52 Calibrate .............................................................................................................. 52 Add Comparison .................................................................................................. 54 13.2 Files Menu ................................................................................................................... 55 13.3 Connection menu ........................................................................................................ 56 13.4 Tools menu .................................................................................................................. 56 Datalogger background ....................................................................................... 56 13.5 Dataloggers List ........................................................................................................... 57 13.6 Legend ......................................................................................................................... 57 14 Wizard for New Maps.......................................................................................................... 59 15 Software Settings ................................................................................................................ 60 15.1 Datalogger ................................................................................................................... 60 Color, thickness and visualization settings .......................................................... 60 RPM Range Interval ............................................................................................. 60 Pyrometer Range Interval ................................................................................... 60 Maximum RPM in Graph ..................................................................................... 61 Automatically update the channel colors ........................................................... 61 Automatically update the channels visibility ...................................................... 61 Automatically save datalogger setup .................................................................. 61 External Sensor 1 ................................................................................................. 61 External Sensor 2 ................................................................................................. 62 External Sensor 3 ................................................................................................. 62 15.2 Software ...................................................................................................................... 62 15.3 Folders ......................................................................................................................... 62 15.4 Software Configuration Wizard ................................................................................... 63 16 Email .................................................................................................................................... 64 16.1 Send to ........................................................................................................................ 64 16.2 Attachments ................................................................................................................ 64 17 Pedal/TPS Calibration .......................................................................................................... 65 Página | 5 17.1 Calibrate Idle TPS......................................................................................................... 65 17.2 Calibrate Full TPS ......................................................................................................... 65 17.3 Recalibrate .................................................................................................................. 65 17.4 Cancel .......................................................................................................................... 65 17.5 Finish ........................................................................................................................... 65 18 Ignition Calibration .............................................................................................................. 66 19 Firmware Update ................................................................................................................ 68 20 Operations on Tables .......................................................................................................... 69 20.1 Enter Value .................................................................................................................. 69 20.2 Fill Columns ................................................................................................................. 69 20.3 Fill Lines ....................................................................................................................... 70 20.4 Add % .......................................................................................................................... 70 20.5 Interpolate................................................................................................................... 71 20.6 Restore ........................................................................................................................ 71 20.7 Copy............................................................................................................................. 71 20.8 Paste ............................................................................................................................ 71 21 Automap .............................................................................................................................. 72 22 External Sensors Calibration ............................................................................................... 73 23 Real Time ............................................................................................................................. 74 24 Warranty ............................................................................................................................. 76 Página | 6 1 Introduction: The EFI INJEPRO is a programmable electronic injection and ignition system, for use in engines with 1 to 12 cylinders, with full access to maps via PC software, Tune-Up and Display accessories. The EFI-PRO V2 version has a built-in datalogger enabling the acquisition of all engine operating data, facilitating the development and setting of engines. It also controls idling, nitro, traction, electronic booster and closed loop compensation with the use of an O2 sensor. It is suitable for road or track cars, turbocharged or aspirated, providing a perfect fit in all conditions of use due to a full table system, where we can have access to all load conditions every 200 RPM. Alternatively, if you are looking for a quick setup, there is also a basic table. Página | 7 2 Technical Specifications: Rotation up to: 20.000 RPM; Integrated MAP sensor: -1 bar (-14.5 psi) up to 6 bar (87 psi); Application in engines with 1 to 12 cylinders turbocharged or aspirated; Programmable in real time by software, Tune-Up or INJEPRO Display; RPM signal Reading by distributor or crank trigger wheel; Two Step control with ignition and fuel compensations; Revolution limiter by ignition and/or fuel cut; DWELL Control (coil load). Differentiated between the initial and final RPM; Output for MSD, INJEPRO ISD or coil with internal igniter; Anti-Lag System; Cut-Off (fuel cut off during deceleration); Password protection; Configurable maximum rotation limit of the tables; Injectors dead time setting; Check control with warnings and alerts when RPM, MAP, engine temperature, injectors opening or oil pressure limits are exceeded; Memory for 5 different map settings; On-board computer with all engine information; Full or basic tables; Built-in datalogger memory (EFI-PRO V2); Booster control (through solenoid) by RPM, time or button activation; Idle control; Closed loop compensation through narrowband or wideband (EFI-PRO V2) adjustable by load level; Fuel and ignition compensation every 200 RPM (interpolated every 1 RPM); Option of a 3rd injectors bank for 6 cylinder engines; Dedicated INJEPRO software. Burnout control with fuel and ignition compensations; Camshaft and PWM actuator control; Nitrous control with ignition and fuel compensations; Traction control by ignition timing (EFI-PRO V2); 15 Signal inputs: 1 Engine temperature sensor (water or oil); 1 Air temperature sensor; 3 External sensors; 1 Throttle position sensor (adjustable from 0 to 5V or 5 to 0V); 1 Nitrous signal; Página | 8 1 Booster button signal; 1 Air conditioner signal; 1 Burnout signal; 1 Two Step control; 1 O2 sensor 1 Cam sync sensor; 1 RPM Sensor (hall or inductive); 1 Serial input for WB Meter; 19 Outputs: 2 Electric fan; 1 Tachometer; 1 Shift light; 1 Timed fuel pump relay; 1 Camshaft solenoid (VTEC); 1 Idle control valve; 1 Output for a Booster solenoid (can be configured as a 3rd injectors bank for a 6 cylinders engine); 2 Injectors bank outputs with independent tables (up to 8 high impedance injectors by output or unlimited with INJEPRO PEAK & HOLD); 8 Ignition outputs with crank trigger wheels (sequential up to 8 cylinders); 1 Ignition distributor output; Página | 9 3 Functions: Main Fuel Table: Aspirated by TPS; Aspirated by MAP; Turbo by MAP. Engine in idle detection: By TPS; By MAP. Injectors Banks: Simultaneous; Independents. Injection Modes: Multipoint; Semi-Sequential. Table of Fuel Injection by RPM Table of Fuel Injection by MAP Table of Fuel Injection by TPS Overall trim in the fuel injection tables Ignition timing table by RPM Ignition compensations by: Vacuum / pressure; Air temperature; Engine temperature; TPS. Fuel compensations by: Engine temperature (water/oil); Air Temperature; Battery Voltage; Vacuum/Pressure; Throttle Position Sensor (TPS); O2 sensor (closed loop); Acceleration fuel enrichment. Revolution Limiter: Fuel cut; Ignition cut; Fuel and Ignition Cut. Fuel cut in deceleration (CUT-OFF) Two Step control with RPM controlled by time (traction control) Radiator fan control with two speeds Timed fuel pump control Camshaft control Solenoid Booster Control with three stages (EFI-PRO V2) Control of idle valve by: RPM; Engine Temperature. Idle control by actuating in the ignition timing Engine start fuel injection control: Adjustable by engine temperature. Original MAP signal or external pressure sensor Página | 10 Password protection Tables limits configurable according to the maximum RPM value Adjustable dead time of injectors Maximum RPM exceeded warning Output for external shift light Output for tachometer Internal memory for five maps Built-in Datalogger (EFI-PRO V2) Página | 11 4 Tips before Installation: 1) Choose a good spot to accommodate the module, preferable inside the vehicle avoiding humidity, excessive heat and dirt; 2) Never pass the harness near the ignition cables, coils, alternator, speakers and other sources of electrical noises; 3) Always put protection in the harness, such as corrugated hoses; 4) Weld and isolate all wires with heat shrink sleeves; 5) Preferably connect the switched 12V with the use of auxiliary relay; 6) Connect the ground of the ignition module and peak & hold directly to the engine block, separated from the ground of the 18-way connector; 7) Make sure that the ground wires are properly connected; 8) Check that the ground wire of the engine is properly connected to the chassis and battery; 9) Never connect the positive of the injectors, ignition coils, fuel pump or other positives along with the switched 12V that powers the EFI module; 10) If you have any questions for the initial setup of the map for the engine, contact our support for assistance; 11) Use good quality sensors and components for the correct operation of the module; 12) Use only the vehicle’s original resistive spark plugs and spark plug wires, in order to avoid interference or malfunction in the equipment. If the vehicle is carbureted, possibly the cables and plugs are not resistive, so the exchange of those are recommended; 13) Special attention should be payed to the electric harness, as it is the major cause of problems in engine operations. Página | 12 5 Installation: HALL Distributor: Windows with the same size or one of them larger. NOTE: We recommend the following distributors: With VW AP engines use the MI AP distributor (with a larger window) or distributors with equal windows of the old Gol Gti, Golf and other cars with LE-Jetronic injection module. With Family I (Corsa) and Family II (Vectra 8V and Calibra 16V) GM engines, use the distributors of the vehicles using the electronic injection module LE-Jetronic (Monza, Kadett Gsi, Vectra until 1996) or the 3-wire distributors of the GM Corsa. In the four cylinder engines (Chevette, Opala, Fiat, etc), 6 cylinder engines (Opala, etc.) and eight cylinder engines (Ford, GM, Dodge, etc.) that to not have the original fixed HALL system, we can adapt the HALL system to their original distributor. Remember that to use the semi-sequential mode in engines up to 6 cylinder using distributor, a distributor with one of the windows larger is essential for the synchronization of the injectors. Crank Trigger Wheel: This is a crank trigger wheel with 58 teeth and 2 missing teeth, so called 60-2. This crank trigger wheel is used in most ignition systems. It is usually mounted on the end of the crankshaft or internally in the engine, in order to inform the exact position of the top dead center (TDC). Página | 13 Mounting the Crank Trigger Wheel: 1) Position the engine at Top Dead Center (TDC) in the cylinder number 1; 2) Align the sensor in the crank trigger wheel preferably between teeth 10 and 20, always from the missing teeth and in the opposite direction of the motor rotation; 3) Always place it on the falling edge of the selected tooth. As shown below; 4) With a blade, adjust the distance between the sensor and the crank trigger wheel. It must be between 0.4mm and 1.0mm. RPM Sensor: The RPM sensor must be mounted centered on the crank trigger wheel, avoiding errors in the signal reading. The support made to the sensor should be strengthened to prevent vibrations, causing signal loss. To connect the RPM sensor, use the cable in the 18 way harness that has a mesh, the mesh is the ground, the white wire is for the sensor signal and the positive 5V red wire is for the sensor power supply. Inductive Sensor: To identify the pins in the inductive sensor, test them with a multimeter. Measure the resistance between the middle pin and the side pins, and take into account the following information: middle pin means signal, lateral pin that marks resistance when connected to the middle pin should be connected to the red wire and the pin that does not show resistance to the middle pin should be connected to the ground wire (mesh). Página | 14 HALL Sensor: The connection of the HALL sensor must follow the pattern shown by the sensor manufacturer, in the case of using the sensor of VW Gol Flex, use the following pattern: Pin 1 – Power supply (5v or 12v) Pin 2 – RPM Signal Pin 3 – Mesh (ground) Table of Common RPM Sensors Sensor Uses FIAT/Magneti Marelli 3 wires Uno, Palio, Siena 1.0, Strada Type Mesh Cable Connection Pin 1: Red Wire Inductive Pin 2: White Wire Pin 3: Mesh GM/VW/FIAT Bosch 3 wires Astra, Calibra, Corsa 8V MPFI, Golf, Marea 5 cilindros, Omega 2.0, 2.2 e 4.1, S10 2.2, Silverado 4.1, Vectra, Passat Pin 1: Red Wire Inductive Pin 2: White Wire Pin 3: Mesh Pin 1: Mesh VW/Audi 20V Bosch 3 wire A3 1.8 20V, Bora 2.0, Golf 1.6, Golf 1.8 20V Inductive Pin 2: White Wire Pin 3: Red Wire Ford 2 wires Ka, Fiesta, Focus Zetec, Ranger V6 Inductive Siemens 2 wires Clio, Megane, Scenic Inductive Pin 1: Red Wire Pin 2: White Wire Pin 1: Red Wire Pin 2: White Wire Pin 1: 5 or 12 Volts VW/Total Flex AP Power/Flex, GTI 16V Hall Pin 2: White Wire Pin 3: Mesh Pin 1: Mesh FIAT/E-Torq 1.8 16V Bravo, Strada, Palio Sporting Hall Pin 2: White Wire Pin 3: 5 or 12 Volts Pin 1: 5 or 12 Volts Denso Honda Civic Si Hall Pin 2: Mesh Pin 3: White Wire Página | 15 Table of Cam Sync Sensors Connections Sensor Uses Type Connection Pin 1: 5 Volts Audi/VW 3 wires All Audi/VW 1.8 20V Hall Pin 2: White/Red Wire Pin 3: Battery Ground Astra 16V, Calibra, Citroen 2.0, Marea 5 cilindros, Omega 4.1, Peugeot 306 2.0 16V, Vectra GSI Hall Ford 2 wires Ka, Fiesta, Focus Zetec, Ranger V6 Inductive FIAT/E-Torq 1.8 16V Bravo, Strada, Palio Sporting Bosch 3 wires Pin 1: 5 Volts Pin 2: White/Red Wire Pin 3: Battery Ground Pin 1: White/Red Wire Pin 2: Battery Ground Pin 1: Battery Ground Hall Pin 2: White/Red Wire Pin 3: 5 Volts Pin 1: 5 Volts Denso Honda Civic Si Hall Pin 2: Battery Ground Pin 3: White/Red Wire Ignition Output Options: Coil with Internal Igniter: One may use a coil with an internal igniter, as the three wires Bosch with code F 000 104 ZS0 (VW Gol 1.0 8V). The connection of this coil is: Pin 1 – Power ground (battery ground). Pin 2 – Ignition output signal from the INJEPRO module. Pin 3 – Switched 12V. Warning: The initial charging time (Initial Dwell) shall not exceed 4.00 ms in the ignition settings, with the risk burning the module. It is recommended to use an Initial Dwell between 3.00ms and 3.60ms. Observing the coil temperature in normal engine operation. If it increases to the point of being too hot to touch, immediately lower the Dwell. Important: In the ignition settings, select the output as “Falling Edge ISD/Internal Igniter”. If you select the wrong option, the ISD module will be damaged in a few seconds. Página | 16 7 Channels Bosch Ignition Module: Set up the module along with a single 2 wire coil with internal igniter. It is recommended to use a VW AP Mi 2-wire coil (Bosch code: F0 105). Place this this module as close as possible to the ignition coil. Warning: Excess charging time (Dwell) or faulty coil can burn the ISD module. It is recommended to use an initial Dwell of 3.00ms and observe the module temperature in normal engine operation. If it increases to the point of being too hot to touch, immediately lower the Dwell. Important: In the ignition settings, select the output as “Falling Edge ISD/Internal Igniter”. If you select the wrong option, the ISD module will be damage in a few seconds. Capacitive Ignition Module (MSD, Mallory, etc.): The installation of these ignition modules must follow exactly the instructions of their manufacturers, requiring only the ignition pulse coming from the INJEPRO module. In this case, select the output ignition as “Rising Edge MSD”. Important: Place this ignition module as close as possible to the coil, always in the engine compartment to avoid interferences in the INJEPRO module. INJEPRO ISD: The INJEPRO ISD module was designed for coils that do not have an internal igniter, seeking the maximum utilization of the power generated due to its high technology in the charge control. Available with 2, 4 or 6 outputs. Important: In the ignition settings, select the output as “Falling Edge ISD/Internal Igniter”. If you select the wrong option, the ISD module will be damage in a few seconds. Table of Connection of Common Individual Coils Coil Uses Type FIAT/Bosch Marea 5 cylinders 2.0 Turbo, 2.4 Without Internal Igniter 0 221 504 014 VW/Audi 20V, BMW FIAT/Hitachi CM 11-202 Audi 1.8 20V Turbo, BMW 328, Golf 1.8 20V Turbo Without Internal Igniter Brava 1.8HGT, Marea 1.8 HGT With Internal Igniter Pinout Pin 1: ISD output Pin 2: Head ground Pin 3: Switched 12V (relay) Pin 1: ISD output Pin 2: Head ground Pin 3: Switched 12V (relay) Pin 1: Switched 12V (relay) Pin 2: Head ground Pin 3: Ignition wire Pin 1: Switched 12V (relay) Honda/Denso 099700-101 New Civic With Internal Igniter Pin 2: Head ground Pin 3: Ignition wire Página | 17 Table of Connections of Common Double Coils Coil Uses Type Pinout FIAT/Bosch Uno 1.0, 1.5, Palio (two outputs) Without internal Igniter Pin 1: ISD output Astra, Ipanema, Kadett, Vectra 8V Without internal Igniter F000ZS0103 GM/Bosch F000ZSO203 F000ZSO205 GM/FIAT/Bosch F000ZSO213 F000ZSO222 Celta, Corsa, Gol AP Flex, Deriva, Montana, Vectra 16V Without internal igniter Pin 2: Switched 12V (relay) Pin 1: ISD output 1 Pin 2: Switched 12V (relay) Pin 3: ISD output 2 Pin 1: ISD output 2 Pin 2: Switched 12V (relay) Pin 3: ISD output 1 Pin 1: Green/Black wire VW/Bosch 4 wires F000ZS0212 Audi A3 e A4, Gol 1.0 16 Turbo, Gol/Golf 1.6 EA 111 With Internal Igniter Pin 2: Switched 12V (relay) Pin 3: Gray/Black wire Pin 4: Head ground Pin A: Gray/Black wire GM/Delphi (round) Corsa MPFI de 1998 a 2002 With Internal Igniter Pin B: Green/Black write Pin C: Head ground Pin D: Switched 12V (relay) Pin 1: Switched 12V (relay) GM/Delphi (square) Corsa MPFI until 1997 With Internal Igniter Pin 2: Head ground Pin 3: Green/Black wire Pin 4: Gray/Black wire Página | 18 6 INJEPRO EFI Harness Connections: 18-way Connector - Sensors/Signal Inputs Pin Wire Color Function Observations 1 Orange/Red WB-METER communication Signal input referring to the WB-METER lambda value 2 Black Signal ground Direct connection to the battery ground 3 Grey/Red Nitrous Control Input for the negative signal of the nitrous control activation button 4 Green/Red Booster Control Input for the negative signal of the booster control activation button 5 Blue/Red Burnout Control Input for the negative signal of the burnout control activation button 6 Yellow/Red Air Conditioner Input for the negative signal of the air conditioner activation button 7 Yellow External Sensor 3 Signal of the SPI-17 INJEPRO pressure sensor or any analogic 0 to 5 volts sensor 8 Blue Two Step Control Input for the negative signal of the Two Step control activation button 9 Brown/Red External Sensor 1 Signal of the SPI-17 INJEPRO oil pressure sensor or external MAP sensor 10 Purple/Red External Sensor 2 Signal to the SPI-17 INJEPRO fuel pressure sensor or any analogic 0 to 5 volts sensor. 11 Pink/Red Air Temperature Positive to the air temperature sensor (the sensor ground must be connected directly to the battery’s ground) 12 Pink Engine Temperature Positive to the engine temperature sensor (the sensor ground must be connected directly to the battery’s ground) TPS (Throttle Position Sensor) signal (the positive must be connected to the 5V output of the module and the ground must be connected to the battery’s ground) 13 Orange TPS Sensor 14 Black/Red O2 Sensor Narrowband O2 sensor signal 15 White/Red Cam Sync Sensor Cam sync sensor signal (Hall or inductive) Página | 19 16 White wire of the PP cable RPM Signal RPM sensor signal (Hall or inductive) 17 Red Switched 12 Volts Switched 12V (use a 5A fuse, do not use relay) 18 Green 5 Volts 5 volts output to feed the sensors Página | 20 20-way Connector - Actuators/Signals Outputs Pin Wire Color Function Observations 1 Brown Injectors Bank A Negative output for the activation of the injectors of the first bank 2 Black Power Ground Connect directly to the chassis or engine block 3 Light Purple Injectors Bank B Negative output for the activation of the injectors of the second bank 4 Orange/Black Injectors Bank C or Booster Control or Camshaft PWM Control Negative output for the activation of the injectors of the third bank, or the solenoid of the booster or camshaft PWM control 5 Grey Tachometer Signal output for the tachometer 6 Yellow/Black Idle control solenoid Negative output for the activation of the solenoid of the idle control (Max. 2A) 7 White Camshaft Control Negative output for the activation of the solenoid of the camshaft control (Max. 2A) 8 Light Blue Shift-Light Negative signal for the Shift-Light (Max. 2A or 5 Watts) 9 Pink/Black Electric fan 2 Negative output for the relay of the second speed of the electric fan (Max. 2A) 10 Brown/Black Fuel pump Negative output for the time delay relay of the fuel pump (Max. 2A) 11 Red/Black Ignition output to the distributor Ignition signal when using distributor for RPM Reading or spark distribution 12 Purple/Black Electric fan 1 Negative output for the relay of the first speed of the electric fan (Max. 2A) 13 Blue/Light Purple Ignition output 7 Ignition signal when using crank trigger wheel 14 White/Light Purple Ignition output 8 Ignition signal when using crank trigger wheel 15 Green/Light Purple Ignition output 5 Ignition signal when using crank trigger wheel Página | 21 16 Grey/Light Purple Ignition output 6 Ignition signal when using crank trigger wheel 17 Blue/Black Ignition output 3 Ignition signal when using crank trigger wheel 18 White/Black Ignition output 4 Ignition signal when using crank trigger wheel 19 Green/Black Ignition output 1 Ignition signal when using crank trigger wheel 20 Grey/Black Ignition output 2 Ignition signal when using crank trigger wheel Página | 22 8-way Connector: Pin Wire Color Function Observations 1 White CAN – H communication Communication with Tune-Up, AIM/Racepak dashboards, WB-METER CAN + and Datalogger INJEPRO 2 Blue CAN – L communication Communication with Tune-Up, AIM/Racepak dashboards, WB-METER CAN + and Datalogger INJEPRO 3 N/C 4 Orange EBC communication Connect to the blue/black wire of the EBC for communication 5 N/C 6 N/C 7 N/C 8 N/C Página | 23 Wires Colors and Functions in their Respective Pins: 18 and 20 way Connectors: 8-way Connector: Página | 24 7 Required Components: ACT – Air Charge Temperature Sensor: The EFI module reads the temperature of the air being admitted. Based on this information, compensation are made. We recommend the MTE 5053 sensor. ECT – Engine Coolant Temperature: The EFI module uses the information read from this sensor to make fuel and ignition compensations, because it informs the engine temperature. We recommend a common NTC sensor, EX: MARELLI, MTE, DELPHI/NTK with 3,0 kphms at room temperature. In the air-cooled engines, we recommend the MTE 4053 sensor installed in the engine oil duct. Eg: Kombi. TPS – Throttle Position Sensor: The TPS is responsible for informing the position of the throttle. Using this information, the module can apply the acceleration fuel enrichment, identify when the engine is in idle or in cut-off, etc. Any model of linear sensor with operating range between 0 and 5V can be used. O2 Sensor: Installed in the exhaust, it is responsible for informing if the fuel mixture is correct or not. The module use this information to automatically correct the air/fuel mixture (if this function is enabled). We indicate the use of a planar sensor used in the original flex vehicles. Fuel Injectors: Are responsible for injecting fuel into the engine, up to 8 high impedance injectors can be used per bank or an unlimited amount if using a PEAK & HOLD module. Igniter: Necessary to trigger the ignition coil if it does not have an internal one. We recommend using the INJEPRO ISD for this. Coil: It is responsible for the spark needed for burning the fuel. Idle Control Solenoid: We recommend the solenoid used in canister, due to increased airflow. Booster Control Solenoid: We recommend the solenoid used in canister (N75 valve) that goes in the original turbocharged cars. The valves used in cars with air suspension can be used as an alternative. Fuel Pump: Use a fuel pump of high flow, with a working pressure of around 3 bars (43.5 psi recommended). For turbocharged cars, the pressure should increase at a rate of 1 to 1 when the pressure regulator is pressurized. Página | 25 HALL or Inductive RPM sensor (crank trigger wheel) or HALL distributor Inductive or HALL Cam Sync Sensor. Oil/Fuel Pressure Sensor: We recommend the SPI-17 INJEPRO pressure sensor. Página | 26 8 Description of Important Functions: Closed Loop Compensation: The closed loop compensation was designed to make the most of engine performance with safety and fuel economy. It is programmable in 4 different levels according to the throttle position: in idle (0%), TPS up to 30%, TPS between 30% and 80% and TPS above 80%. You can also program the maximum percentage of compensation that can be applied (up to 100%). It is important to make the fuel injection table adjustments with this compensation disabled, so it does not interfere in the tuning. This compensation is responsible for fine-tuning so it must be the last sensor to be enabled. We recommend the 4-wire sensor used in original flex cars. Initial/Final Dwell: The Dwell is very important for maximum utilization of the ignition coil. Every coil requires a minimum period to charge and a minimum period to discharge, therefore, we can program a higher initial Dwell and a lower final Dwell so that the coil has time to fully discharge at high RPMs, avoiding failures and power loss in the engine. This feature is very important for engines that reach high speeds because it avoids saturating the coil. It is not possible to program a final dwell greater than the initial, only equal or smaller values. It is important to remember that high dwell causes damage to the coil and igniter, so we recommend using a dwell with a value near the one used in the original injection systems of vehicles, which is between 3.00ms and 2.20ms. Two-Step Control: The two-step control can act in two ways: 1) As a race start control, limiting the engine RPM at a determined value, with fuel and ignition compensations. This is applied while the two-step button is held pressed; 2) When the two-step button is released, it start to act as an RPM/Traction control. In this case it is programmed an initial RPM, the time it should stay in this RPM, the final RPM and the time it should take to reach this final value. Thus, the module gradually releases the RPM, allowing it to rise without “steps”, so we can achieve the maximum traction according to the grip of the track. It can be disabled if the programmed initial RPM is below zero, leaving only the race start control activated. Idle Control: The idle control acts directly in the ignition timing when the throttle position is at 0 and the engine RPM is at a maximum of 300 RPM above the programmed RPM in idle. It works together with the idle solenoid, activating it when the RPM is 200 RPM below the programmed value. It is also programmed the maximum ignition compensation that can be applied, delaying it when the RPM is above the desired value, and advancing it when the RPM is below the desired value, seeking the ideal value to maintain the RPM stabilized. This function can be disabled if the ignition compensation is programmed to be below 0. In this case, the programmed RPM will be the value in which the idle solenoid operates. Página | 27 Booster Control: The booster control is designed to control a solenoid at the westgate valve, in order to increase turbo pressure in the intake manifold. It has 3 stages which are activated separately allowing it to work in four different ways: 1) Button: At each stage, the target pressure is programmed. Each press on the Booster button changes it to the next stage. After the last stage is activated, the next press on the button turns the booster off, restoring it back to the initial standby status. 2) Button by time: this option can work together with the two-step button, as it comes into play when the two-step button is released. In each stage the target pressure and the time to start the seeking for this value is programmed. It can be activated as many stages as desired (maximum of 3). In this option, after releasing the button, the module starts counting the time, which only ends when it reaches the last enabled stage. After this, a press on the button will restart the control; otherwise, the control will remain in stand by. 3) Button by RPM: In this mode, we program the target pressure in each stage and the RPM for it to be reached. In this case, the module will seek for the target pressure in all gears when it reaches the programmed RPM value. To stop this function it is necessary to press the booster control button again. 4) Automatic by RPM: In this mode, the Booster is working all the time, seeking for the target pressure in accordance with the programmed RPM value. This function can be used in road cars in order to simulate over boost, as found in original turbocharged cars. Note: When activated, the Booster control informs on the Tune-Up LCD screen the current stage, the target pressure and the current pressure. When the booster control is disabled, this message disappears. Camshaft Control: This output is responsible for activating the camshaft control solenoid. To activate it, enter the desired RPM value to start the control and, if necessary, a minimum TPS percentage. If you want the control always enabled, independent of TPS, simply set the minimum position of TPS to 0%. Nitrous Control: The nitrous control was developed to meet the necessary ignition and fuel compensations when the nitro is injected. To activate the control you need to connect a negative sign into the nitro input, to inform the module when the gas is being injected. This is when the compensations are activated. In this option is possible to compensate the fuel injection so that the nitro injectors work only with the gas, without injecting fuel together. Página | 28 9 Software EFI Manager: The EFI Manager is a completely reworked and rethought software to bring a better experience with new, yet advanced, tools that facilitate finding the best setting for you engine. Among the main differences are: Wizard to help in the process of creating new maps. 2D and 3D graphics of the fuel injection and ignition timing tables. Automatic connection with the EFI-PRO V2 and EFI-LIGHT V2 modules. Wizard for pedal, throttle and ignition timing calibration: the software has assistants, which help and give the necessary steps to calibrate the pedal, throttle and ignition timing. Tools for manipulating tables: filling columns/lines, interpolation, add percentage and many other tools that facilitates the handling of tables of fuel injection, ignition timing and compensations. Visualization and recording of dataloggers in real time. Multiple datalogger files manipulation: the software lets you open several dataloggers at the same time. Two Step control setup via a datalogger: The software has a tool that draws the two-step control over a datalogger graph, facilitating the calibration of this control. This and many other functions, which are described in the following sections. Página | 29 10 Home Screen Figure 1 shows the home screen of the software. At the top of the screen, we have the menu. This menu is divided into types of tools in order to have an organization and a coherent view with the task you are performing, just below is the toolbar, where are some of the most used and important tools. At the bottom, there is the status bar containing some information, the first one, in the left corner, when clicked, shows the history of actions made since the software startup. Next to it, an icon indicates whether the module is connected or disconnected. When connected, the model and the module version are shown. Figure 1 contains some enumerated regions. The description of each of these regions is shown in Table 1. Figure 1 Home Screen Table 1 Home screen regions descriptions Nº Name Description 1 File Menu Has the main operations related to files, views and setups. 2 Connection Menu Has tools related to the module connection like: connect, disconnect, reading and writing maps and others. 3 Tools Menu Has all the tools related to table handling. 4 Help Menu Allows an easy access to this manual. 5 About Menu Shows information about the software. 6 Toolbar Has the main functions used in the engine setup and file handling. 7 Quick Access Tools Has the tools that are likely to be used when the software is launched. 8 Status Bar Has the action history and connection information. Página | 30 Toolbar The toolbar, shown in Figure 2, has the objective to make the engine setup quicker. It offers the most used tools in the context of engine setup and file handling. Many of the tools that are in this bar are also located in the top menu. Below, each one of these functions are described. Figure 2 Toolbar New Map Shortcut: “Ctrl+N”. Starts the wizard for new maps. This wizard has the objective to help in the process of setting up all of parameters that are necessary for an initial operation of the engine. As well as base fuel injection and ignition timing tables, giving directions for the ideal setup of the engine, leaving for you only the step of fine-tuning the map as desired. The field “Enable wizard for new maps” in the Software Settings controls if this wizard will be started or not. In case this field is unchecked, this button only creates the new map, with the default values for the parameters. Read the section Wizard for New Maps for more information about this wizard. Note that, by creating a map through this function, it is necessary to send it to the module and then calibrate the pedal and the sensors so the module operate correctly. Open Map Shortcut: “Ctrl+O”. This button opens a map saved in a file, same function of the button “Open Map” in the central part of the home screen. This function initially searches for the maps in the default folder for maps, after that it searches in the last folder where a map file was open/saved. The default folder for maps can be configured in the Software Settings. Read the section Software Settings to see how to make this configuration. Save Shortcut: “Ctrl+S”. This button saves in file the changes made in the map. If the map was open from a file, the changes will be saved in the same file, otherwise it will be requested the name and the folder for the new file. If you want to save the map in a new file, read the section Save as below. This button is enabled only if a map is open. Initially, the folder that the software opens to save the file is the default one for maps. After that, it opens the last folder where a map file was open/saved. Read the section Software Settings to see how to configure the default folder for maps. Página | 31 Save as Saves the current map in a new file. It is used to create a copy of a map file. As the “Save” described above, the software initially suggests, as save location, the default folder for maps. After that, it suggests the last folder where a map file was open/saved. A map file can be protected with a password, so it cannot be open without typing the correct password. To save a map in a file in a protected manner, use this function (Save as) and in the window that opens (Figure 3), choose the extension of the file as “.pmap”. After this, when you confirm the operation, the software will request a password for the file (Figure 4). Type a numeric password with 4 digits and click “OK” to confirm. Figure 3 Save map dialog Figure 4 Software requesting a password for the file Datalogger This button opens the dataloggers display window. This window has the tools from datalogger manipulation. This window is shown in the section Datalogger. Connect/Disconnect Connects/Disconnects the module. This is an on/off button, turning it on the software connects to module. Turning it off, the connection is finalized. In the versions 1.03 and above of the EFI-LIGHT V2 and 1.04 and above of the EFIPRO V2 this connection is automatic by plugin the USB cable. In this case, this button can be seen as a connection status display because it is updated when the software connects/disconnects to the module automatically. Also, read the section Status Bar. Note: Because the many varieties of PC’s and notebooks that this software can be installed, it may have some situations where some incompatibility does not allow the software to connect to the module. In case your module is not connecting, contact our support so we can check what the problem is. Página | 32 Read Map Shortcut: “Ctrl+Map Number”. This button has a menu (Figure 5) with the option of which map is desired. The option that has the red background and the title written (Active) indicates which the active map in the module is. Figure 5 Read maps These options will only be enabled if the module is connected to the software. This function has as a shortcut, the key “Control” (Ctrl) plus the map number. For example, the combination “Ctrl+2” reads the map 2. A special shortcut is the “Ctrl+0”. This shortcut receives the active map, regardless of which map it is. Write Map Shortcut: “Alt+Map Number”. This button also has a menu (Figure 6) that allows choosing in which memory position the map will be sent (Map 1, 2, 3, 4 or 5). As well as the menu of the button “Read Map”, the option that has the red background and the title written (Active) is the option of the active map. Figure 6 Send Maps The options will only be enabled if the module is connected to the software. This function has as a shortcut, the key “Alt” plus the map number. For example, the combination “Alt+4” will write the current map to the position 4 in the module. The shortcut “Alt+0” is a special shortcut that writes the current map to the active one of the module, regardless of the position it is. Página | 33 Active Map Shortcut: “Shift+Map Number”. This button serves both to show the active map number, and to change the active map of the module. The number shown in the button is the current active map (Figure 7). In the options menu, the active map is also shown with the symbol “✓” at the side of the corresponding option. To change the active map, just click in the desired option. Figure 7 Active Map Menu This function has as a shortcut the key “Shift” plus the desired map number. For example, the combination “Shift+1” will activate the map 1. Activate/Deactivate Real Time Shortcut: “Ctrl+T”. Activates/Deactivates the real time. This is also an on/off button. When checked, the real time is activated; when unchecked the real time is finished. The real time keeps the changes in the map in sync with the module. Any change in the map is automatically sent to the module, already affecting in the engine operation. It also enables the “Dashboard” tab, which shows the current values of the module channels. This button is enabled only if the module is connected and the active map is read from the module. This is necessary because the real-time demands a synchronism between the software and the module, causing what is being shown by the software is what is running in the module. In addition, the map that dictates the operation of the module is the active one. The active map is shown in the software by the number in the “Active Map” button, and by the options in the “Read Map” button. Pedal Calibration This button opens the “Pedal Calibration Wizard”. It helps in the pedal calibration process. For more information read the section Pedal/TPS Calibration. This tool is only enabled with the module connected and the real-time active. Ignition Calibration Opens the “Ignition Calibration Wizard”. It helps in the process of calibrating the ignition of the module. For more information read the section Ignition Calibration. This tool is only enabled if the module is connected and the real time is active. Calibrate Ext. Sensors This button opens the window to calibrate the external sensors. Read the section External Sensors Calibration for more details of this function. Página | 34 File Menu In Figure 8 we can observe the file menu in detail. In this menu, you can access the functions related to files and software settings. The most important functions of this menu are present in the toolbar and already were explained above, so below will be explained only the other ones. Figure 8 File Menu Settings Opens the software settings screen. In it is possible to configure some parameters that determine the software behavior. Read the section Software Settings for more details. Email Opens the email generation wizard that helps to create emails to send to our support. Read the section Email for more detail on how to use this wizard. Recent Maps It contains a list with the latest 10 maps opened in the software. Clicking in one item of this list the corresponding map is opened. It is used as a quick way to open the last maps in which were worked on. The recent maps are shown in Figure 9. Figure 9 Recent Maps Página | 35 Connection Menu Figure 10 shows the connection menu. In it are all the operations related to the connection of the module. Like the File Menu the most important buttons of this menu are also on the toolbar and were already explained above. So below will be described only the ones not shown before. Figure 10 Connection Menu Resetar This button returns the module its factory defaults. It is necessary to be careful in using this function, because it cannot be undone, causing the loss of all of the 5 maps from the memory. Before resetting the module, save all the maps from its memory. This button is enabled only when the module is connected and the real time is disabled. Update Firmware Opens the update firmware dialog, which can be used to update the firmware of the EFI-PRO V2 and EFI-LIGHT V2 modules. Read the section Firmware Update for more details. Tools Menu This menu has tools to handle the fuel injection, ignition and compensation tables. The section Operations on Tables shows how to use each of these functions. Except the Automap, which is explained in the section Automap. Figure 11 shows this menu. Figure 11 Tools Menu Help Menu The help menu, shown in Figure 12, has a button to open the module/software manual. Página | 36 Figure 12 Help Menu About Menu The about menu, shown in Figure 13, has functions to access information about the software and also to check if it has any update available. Each one of these functions is explained below. Figure 13 About Menu About When clicked opens the dialog shown in Figure 14. This window shows information about INJEPRO and the software, as well as the software use term. Figure 14 About Página | 37 Version History Shows a log with all of the versions of the software and the changes and new tools that came with each one of them (Figure 15). Figure 15 Version History Software Update Checks if a new version of the software is available and helps in process of updating to it. Página | 38 11 Status Bar The status bar shows the connection status and some messages that are results of actions performed in the software, such as Module connected/disconnected, Map Read, Map Sent, Dataloggers Read, etc. It also allows visualizing the history log of these messages. When the module is connected, the status bar shows the version of this module. Figure 16 shows in part a) the status bar with the module connected and showing the message of this action. Part b) shows the status bar with the module disconnected. b) a) Figure 16 Status Bar The button with a clock icon, at the left of the status bar, shows a window with the history log of messages. This window is seen in Figure 17. Figure 17 History log of messages Página | 39 12 Maps Screen By creating, opening or receiving a map, the software changes to the maps screen. This screen is seen in Figure 18. The toolbar and the status bar remains in the same place, and in the toolbar, some buttons are enabled with the functions that can be applied in the map. Figure 18 Maps Screen Figure 18 shows, below of the toolbar, the tabs “Map” and “Dashboard”. The tab “Map” contains the parameters fields of the map, and tab “Dashboard” shows a numeric dashboard with the module’s sensors and actuators data. In order to the “Dashboard” tab be enable it is necessary that the real time be activated. These two tabs will be explained ahead. Map In the left part of the tab “Map”, there are other tabs. There tabs consist of parameters groups, these groups are created according to the function that the parameters play. Each one of these groups will be described ahead. At the top right, below the INJEPRO logo, there is a file called “Name”. This shows the name of the map. This name is the one that will be shown in the Tune-Up when you change the active map. Página | 40 Engine Settings This tab s seen in the Figure 19. This tab consists in two subgroups: “Ignition Setup” and “Injection Setup”. Figure 19 Ignition and Injection Settings RPM x MAP/TPS Fuel Tables In this tab can be configured the fuel tables. The values of the cells are milliseconds, the line headers are RPM values, and the column headers (load) are percentage of TPS or MAP pressure. When working with many rotation lines, it is denominated “Full Map”. When working with a single line, it is a “Basic Map”. The parameter “Fuel Injection Table” in the “Injection Setup” defines the type of map will be worked on. When the full map is chosen, the tab will show the table with several lines, as showed in the Figure 20. In full map, a 3D graph is shown at the right of the screen, below of it there is a 2D graph of the current selected line in the table. Figure 20 Fuel Injection by MAP Table Página | 41 In the full map, the lines are controlled by two factors. The firs one is the parameter “Maximum RPM” (section Engine Settings) and the second is the parameter “Rev Limiter” (section Other Functions). The parameter “Maximum RPM” determines the value of the last line of the table. The parameter “Rev Limiter” determines the division line where below of it the cell have a grey background, showing that these cells are unused because of the revolution limiter control. Figure 21 shows this interaction. Figure 21 Maximum RPM and Rev Limiter parameters interacting with the table When working with the basic table, the will show a table with only one line, as seen in Figure 22. Below the table is shown the 2D graph of it. Figure 22 Mapa simplificado de injeção por MAP The parameter “Main Table” of the “Injection Setup” determines if the columns will be TPS or MAP. If chosen “Aspirated by TPS” the columns will be of TPS and table will have “RPM x TPS Fuel Table”. If chosen “Aspirated by MAP” or “Turbo by Map” the columns will be of MAP and tab will have “RPM x MAP Fuel Table”. Figure 23 shows this interaction. Figure 23 Interaction between the field “Main Table” and the fuel injection tables Página | 42 The field “Maximum Boost” also from the “Injection Setup” controls the vertical division line of the table, where at right of it, the cells have a grey background, indicating that they are unused because of the value of this field. This field is only enabled when the field “Main Table” is “Turbo by MAP”; if it is “Aspirated by MAP”, the division line will be in 0 bar (0 psi) column. Figure 24 shows this division line. Figure 24 Boost division line Another parameter that interferes with the fuel injection tables is the “Injectors Bank” of the “Injection Setup”. It setups the working mode of the injectors banks. When working in the independent mode, each bank has its own table. These tables are shown in the “RPM x MAP/TPS Fuel Table” tab. When the banks are working in the simultaneous mode, both of the banks use the same table, making it a “Bank A/B” table. Figure 25 shows this interaction. Figure 25 Interaction between the field “Injectors Banks” and the fuel injection tables. The field “Injection Mode” of the “Injection Setup” alters the mode that the module will inject fuel in the cylinders, between “Multipoint” and “Semi-Sequential”. In the “Semi-Sequential” mode, the milliseconds of the fuel tables are automatically doubled, so it is not necessary to change the table’s values because of this mode. Figure 26 and Figure 27 shows these two situations. Figure 26 Multipoint injection mode Figure 27 Semi-Sequential injection mode The value of the cells in this table can be seen either as milliseconds or as injection duty cycle. The field “Show as Duty Cycle (%)” controls this visualization. By checking it, the values are converted to duty cycles. With a full table, the RPM of the lines are used to calculate the duty cycle. With a basic table, the Maximum RPM is used to do this calculation. The software shows the values with a red font to indicate that these values are above the limit of 100% of injector use. Página | 43 The value of the field “Bank C” of the “Injection Setup” controls the use of the bank C output. If the option “Bank-C” is chosen, it will be added a third table (“Bank C”) to the fuel injection tables tab. As seen in the Figure 28. Figure 28 Bank C If the value of this parameter is “Booster” it will be enabled the “Booster Control” in the “Other Functions”. Alternatively, if the value is “Camshaft Control” it will be added a new tab with the name “Camshaft PWM”, as in the Figure 29. Figure 29 Camshaft control tab 12.1.2.1 2D Graphs The 2D graphs are available to view just below the basic tables (Figure 30) or at the side of the full tables (Figure 31). In these, the 2D graphs are drawn following the line where has a selected cell. It will not be shown when more than one line is selected. The cell are identified in the graph by the blue dots. The red dots are the selected ones. Figure 30 2D Graph Página | 44 12.1.2.2 3D Graph The 3D graphs are available to view at the side of the full tables. As in the Figure 31. Figure 31 3D graphs To hide the 3D graphs, click in the arrow at the left of it. This arrow is shown in the Figure 32 Figure 32 Hiding the 3D graph To bring it to view again, click in the arrow that now is at the right of screen. This arrow is shown in the Figure 33. It is also possible to alternate the 3D graph visualization between show only the active area or not. You can see the difference between these two option in the Figure 31 and Figure 32. In the second figure is shown a grey area in the graph, this area is the same that is grey in the table, indicating that this values are above the Maximum Boost or the Rev Limiter. In the first, this grey area is excluded, showing only the effective area of the table. Página | 45 A checkbox is available at the top of the 3D graph to alternate between these two modes. You can see this field in the Figure 31. Figure 33 Show 3D Graph Fuel Compensations This tab has the compensations that the module can apply based on the values of other sensors or specific conditions. The many tables and parameters of fuel compensations are shown in the Figure 34. Figure 34 Injection compensations Página | 46 Camshaft Control The modules EFI-PRO V2 and EFI-LIGHT V2 can use the Bank-B table to control a camshaft. Figure 35 shows this map in the PWM mode. Each cell value of this table is a percentage. Figure 35 Camshaft control PWM table By activating this table (parameter “Bank-C” of the “Injection Setup” chosen as “Camshaft Control”) the Bank-B table is converted to a PWM one, and a new tab called “Camshaft PWM” (Figure 29) appears. Like the fuel tables, the load of the columns is controlled by the “Main Table”. Because this table is shared with the Bank-B fuel table, by activating the camshaft control, the injection mode must be simultaneous, so that the Bank-A and Bank-B output use the same table, leaving the Bank-B table free to be used as PWM. Ignition Compensations In this tab can be found the many ignition compensation that the module can apply based on the other sensors. This tab is shown in the Figure 36. Figure 36 Ignition compensations Página | 47 A special compensation is the “Rotary Timing Split”. This table is used in the rotary engines control; it drives the second spark that must happen in each rotor of these engines. This table appears when the field “Engine Type” of the “Ignition Setup” is marked as “Rotary”. Figure 37 shows this field and the corresponding table. Figure 37 Rotary timing split Other Functions Here are located all of the complementary functions of the module as: Anti-lag, Alerts, Camshaft Control, Booster Control, Nitrous Control, Traction Control by Ignition Timing, Burnout Control, Two Step Control, Deceleration Cutoff, Thermatic Fan, Engine Start, Rev Limiter, Idle Control, Sensors e Dashboard CAN. Dashboard This tab consists of a simple dashboard to check the sensors and actuators of the module. In it, the information is organized in a way that the relating data are next to each other. In other to the dashboard be enabled, it is necessary that the real time is active, and to set the real time it is necessary to receive the active map from the module. Figure 38 shows the dashboard screen. Figure 38 Dashboard Página | 48 13 Datalogger This screen is accessed through the Datalogger button, in the toolbar of the home screen. This screen is dedicated to visualization and handling of dataloggers. Figure 39 shows this screen with is main regions enumerated. Table 2 describes each one of these regions. Figure 39 Datalogger Table 2 Regions and functions of the Dataloggers screen Nº Nome Descrição 1 Dataloggers toolbar Bar with the most important functions when it is working with dataloggers. 2 Dataloggers List List that holds the dataloggers that were read from the module, open through files of recorded in real time. 3 Status Bar Same function of the status bar of the home screen. 4 Graph drawing area Area where the datalogger data is drawn. 5 Legend Area where the names, colors and values of the channels are shown. Página | 49 Toolbar The toolbar of the dataloggers screen is shown in the Figure 40; it contains the most important tools the software offers to handle dataloggers. Next, each of these functions are explained. Figure 40 Dataloggers Toolbar Open Datalogger Shortcut: ”Ctrl+O”. Open dataloggers files. This function initially searches for the dataloggers in the default folder for dataloggers, after that it searches in the last folder where a datalogger file was open/saved. The default folder for dataloggers can be configured in the Software Settings. Read the section Software Settings to see how to make this configuration. Save Shortcut: “Ctrl+S”. This button saves in file the changes made in the datalogger. If the dataloggers was open from a file, the changes will be saved in the same file, otherwise it will be requested the name and the folder for the new file. If you want to save the datalogger in a new file, read the section Save as below. This button is enabled only if a datalogger is open. Initially, the folder that the software opens to save the file is the default one for dataloggers. After that, it opens the last folder where a datalogger file was open/saved. Read the section Software Settings to see how to configure the default folder for dataloggers. Save as Saves the current datalogger in a new file. It is used to create a copy of a datalogger file. As the “Save” described above, the software initially suggests, as save location, the default folder for dataloggers. After that, it suggests the last folder where a datalogger file was open/saved. Save Read Dataloggers This button saves in a folder all the device dataloggers. It is a quick way to save all the dataloggers that are in the module’s memory. Connect/Disconnect Same function of the Connect/Disconnect button in the toolbar of the home screen. Read the section Connect/Disconnect for more details about this button. Página | 50 Read Dataloggers This button read all the dataloggers from the module’s memory and load them to the section “Device” in the dataloggers list. Erase Dataloggers Delete all the dataloggers from the module’s memory. Be sure before using this function, because it cannot be undone. Real Time Datalogger Shortcut: “Ctrl+T”. This is a toggle button that when checked starts a new datalogger recording and draws in real time the data of channels in the graph area. This new datalogger is listed in the section “Recordings” in the dataloggers list. When this button is unchecked, the recording is finished. After the recording is finished, is possible to save the datalogger in a file. To do this, use the function “Save as”, explained above. Zoom + Shortcut: “+”. Increases the zoom level of the graph area, approaching the visible area. The zoom level can also be increased with the key “+” from the keyboard, or turning the mouse scroll forward. Zoom – Shortcut: “-”. Decreases the zoom level from the graph area, moving away the visible area. The zoom level can also be increased with the key “-“ from the keyboard or turning the mouse scroll button backwards. Zoom 100% Decreases the zoom level until the entire graph area is visible or the maximum time span is reached, which is 1 minute. Minimums and Maximums This option opens a window with a table with the maximums and minimum statistics of each channel. This table is shown in the Figure 41. Selecting one of these statistics of a channel, the graph are behind the window zooms to the instant in which the channel reached this value, draws a horizontal line marking this value and highlights the exact point. Figure 41 shows this interaction. Figure 41 Maximums and Minimums table Página | 51 Set instant zero By clicking in this button the mouse cursor changes to a cross, and after that, clicking in any point of the graph, the entire datalogger is translated to put the instant of this point as the zero of the graph. It is also possible to set an instant zero, by clicking with the right button in the desired instant and choosing the option “Set Instant Zero”. Instants Shows a window that allows marking specifics instants in the datalogger. Figure 42 shows the instants Start, 60 ft., and 1/8 mi marked in the graph. Figure 42 Instants The column “Description” should be used for a description of the instant. In the column “Instant”, the instant is inserted in seconds. Moreover, the column “Interval” shows the time span between the corresponding instant and the one before it. This column is calculated automatically. Calibrate Function to make parameters calibrations of the map through the datalogger data. It is possible to calibrate the “traction control” and the “traction control by ignition timing”. Figure 43 shows these options in the toolbar. Figure 43 Options of calibrations through dataloggers 13.1.15.1 Traction Control Function to calibrate the traction control through the datalogger. In order to this button be enabled, it is necessary being with the map opened in the maps screen. Clicking this button a window is opened with the two-step control parameters. It is also drawn in the graphic the four control points. With this is possible to set the values through the fields in the window, or dragging the control points with the mouse. Página | 52 The synchronization of the new values is immediate, by finishing the calibration just send or save the map. As well as, if the real time were activated, the data would already be in the module. This calibration is shown in Figure 44. Figure 44 Two Step control calibration 13.1.15.2 Traction Control by Ignition Timing Function to calibrate the traction control by ignition timing through the datalogger. For this button be enabled, it is necessary having the map opened in the maps screen. Clicking in this button, it is opened a window with the traction control by ignition timing parameters and drawn in the graphic a copy of the ignition timing channel with the control applied. In this new channel will be highlighted the five control points that represents the five traction control stages. With this, it is possible to set the parameters through the fields in the window, or dragging the control points with the mouse. The synchronization of the new values is immediate, by finishing the calibration just send or save the map. As well as, if the real time is activated, the data will already be in the module. Figure 45 shows the calibration of the traction control by ignition timing through the datalogger. Página | 53 Figure 45 Traction control by ignition timing calibration Add Comparison Opens a window where it is possible to add more files to the graph. This function enables you to compare two or more dataloggers. This window is shown in Figure 46. It is possible to open a new file for comparison, or choose one that is already open. Figure 46 Add comparison When a datalogger is added for comparison, the channels of this dataloggers are drawn in graph, together with the channels of the main datalogger. In addition, a new column is added to the legends to view the values of this datalogger by moving the mouse cursor over the graph area. Figure 47 shows two dataloggers in comparison. The name of the comparison datalogger is appears at the side of the name of the main datalogger, and at the side of it, there is a button that closes the comparison datalogger. Clicking in this button, the comparison datalogger is removed from the graph and legend. Página | 54 Figure 47 Dataloggers comparison When working with the comparison of dataloggers, it is very important that they have the same base time (instant zero). By default, the software calculates the instant zero the instant where the two-step button was released. Usually this is desired, and this way they will be synchronized most of the time. However, it is possible to mark the instant zero of the comparison datalogger using the same function used to mark the zero of the main datalogger. Clicking in the “Set instant zero” button and choosing the instant, the software detects that there are two datalogger drawn and asks which datalogger you want to set the instant zero to. Figure 48 shows the menu shown by the software. Figure 48 Setting the instant zero of a comparison datalogger Files Menu This menu is in detail in the Figure 49. The buttons “Open Datalogger”, “Save” and “Save as” are also in the toolbar and were already explained above. The buttons “Settings” and “Email” have the same functions that the ones in the files menu of the main window. For more information about them read the sections Settings and Email. The “Recent Dataloggers” contains a list of the last 10 datalogger files opened in the software. It can be used as a shortcut to access the last files that were worked on. Página | 55 Figure 49 Files menu of the dataloggers window Connection menu This menu (Figure 50) contains the datalogger functions that needs connection to be performed. These are “Connect/Disconnect”, “Receive dataloggers” and “Erase dataloggers”. All of these are in the toolbar and were explained above. Figure 50 Connection menu of the dataloggers window Tools menu This menu (Figure 51) contains many tools available to handle dataloggers. Almost all of these tools are in the toolbar and were already explained above. So, only the new ones will be explained below. Figure 51 Tools menu of the dataloggers window Datalogger background You can change the background color of the graph to black or white. These backgrounds are shown in Figure 52. Figure 52 Available backgrounds Página | 56 Dataloggers List This list, shown in Figure 53, is located at the left side of the dataloggers window. It contains all the dataloggers opened, read or recorded. These dataloggers are grouped according to their source. The “Files” group contains the dataloggers opened through files. The group “Device” contains the datalogger read from the module. In addition, the “Recordings” group contains the dataloggers recorded in real time through the software. Figure 53 Seção Arquivos The current selected datalogger of this list is loaded in the graph area. At the bottom of this list, we can see the percentage of use of the module’s memory. This percentage only appears if the module is connected. Legend The legend (Figure 54) is responsible for helping in the identification of the channel in the graph. Besides this, it has some extra functions that will explained below. Figure 54 Graph Legend Página | 57 It is possible through the channel legend to change the color of its line. In Figure 55 you can see the options that appears when you click in the value of the legend of a channel, in this case, the RPM channel. The first option allows changing the color, the second one allows to increase the thickness of the line. Just below of these options it can be observed some statistics. The statistics that appear vary according to the channel. In this case, shows the maximum RPM reached and range of RPM that the engine remained more time. Read the section Software Settings to see how to configure the calculation of this range. Figure 55 Opções nas legendas dos canais There is also a more direct way of changing the channel’s color. Clicking over the rectangle that shows the channel color in the legend, appears some color options, by choosing one of them, the color will be changed (Figure 56). Figure 56 Channel color options Another available function is the ability of making the channel appear/disappear in the graph. For this, just double click over the channel’s name. Double clicking on it again the channel is brought back to the graph. To hide all the channels at once, uncheck the checkbox located below the legend. To show all of them again just check it. This checkbox is shown in Figure 57. Figure 57 Channels visualization checkboxes Another interesting function involving the legend is when it is wanted to know which channel a line is representing. For this, push the key “Ctrl” and drag the mouse over the wanted line. With this, the channel will be highlighted, staying in the legend with its color in the background, allowing identifying the channel. Página | 58 14 Wizard for New Maps The EFI-Manager now has the wizard for new maps. This wizard helps to create an initial map for the engine’s first operation. It does this intuitively by highlighting the main parameters that interfere in this first operation. It also generates base fuel injection and ignition tables. This wizard consists of many steps where each one of them contains a set of parameters and options that must be filled. All of these values are used to generate the base map. To access it, click in “New Map” in the home screen, or toolbar or files menu. This opens the window shown in Figure 58. To follow the wizard click in the button “Next”. To skip this wizard click in the button “Skip Wizard”. This way the default map will be created. Figure 58 First page of the new map wizard Página | 59 15 Software Settings The software has many settings that determines the software behavior. The settings window is show in Figure 59. Figure 59 Settings This window is divided in three groups: Datalogger, Software and Folders. Below there is an explanation for each of these groups. Datalogger This group has all the settings related to visualization and behaviors of dataloggers. Color, thickness and visualization settings Defines the color, thickness and visibility of the line drawn in the graph. RPM Range Interval Determines the size of the ranges used to calculate the RPM that the engine remained the most. For example, with the value shown in Figure 59 the RPM would be divided in ranges of 1000 (from 0 to 1000, from 1000 to 2000, etc.) then it would count how much time the RPM remained in each of these ranges. The one that the RPM remained the most is the value of the statistic. You can decrease this value to obtain smaller ranges and more defined values. Nevertheless, it is not recommended to leave a too small value because the result may not be meaningful due to the creation of many ranges. Pyrometer Range Interval Same function of the “RPM Range Interval”, but for the pyrometer channels, determining the range of temperature that the engine remained the most. Página | 60 Maximum RPM in Graph Defines the maximum of the RPM scale in the datalogger. Automatically update the channel colors Indicates that altering the color of a channel this color is saved as the default for this channel. By opening a new datalogger, the channel will be with the same color of the previous datalogger. Automatically update the channels visibility Indicates that altering a channel visibility in a datalogger, this visibility is saved as the default for this channel. By opening a new datalogger, the channel will be visible or invisible according to the previous datalogger. Automatically save datalogger setup Indicates that the software, when closing, should save the datalogger setup. This way, when opening the software again, the colors and visibilities of the channels will be the same as they were last time. External Sensor 1 Configures the External Sensor 1 channel reading, for both the datalogger and dashboard. The first field sets what kind of data the channel is reading. The options are the following: External MAP, Oil Pressure, Pyrometer 1 and Off. The second field sets the sensor that is connected to this input. The options changes depending on the type of data set in the first field. When the data configuration is set for “External MAP”, the only available option is for the External MAP sensor. It is necessary to connect an SPI-17 sensor to the input for this reading. When the data type is set to “Oil Pressure”, the available options are “INJEPRO Sensor”, “Other Sensor” and “Voltage”. The “INJEPRO Sensor” indicates that the sensor that is connected is an SPI-17 sensor (recommended). The “Other Sensor” indicates that another pressure sensor is connected. This option requires you to set the reading shown in Figure 60, where the voltage to pressure mapping is set. The “Voltage” option shows the data voltage, regardless of the sensor that is connected. Figure 60 Pressure sensor reading setup Página | 61 When the data type is set for “Pyrometer 1”, the available options are “INJEPRO Pyrometer”, “Other Pyrometer” and “Voltage”. The “INJEPRO Pyrometer” indicates that the sensor connected to this input is the INJEPRO EGT. The “Other Pyrometer” option indicates that another sensor is connected to this input. It needs to be configured to read another sensor. When this option is chosen, the setting will appear as shown in Figure 61. Figure 61 Temperature sensor reading setup External Sensor 2 It has the same goal as the settings of “External Sensor 1”, however setting up the reading of the “External Sensor 2” channel. The types of data available for this channel reading are “Fuel Pressure”, “Pyrometer 2”, “Analog” and “Off”. The “Fuel Pressure” is similar to the “Oil Pressure” option of the External Sensor 1 setup, having the same options. The “Pyrometer 2” is similar to “Pyrometer 1”, also from the External Sensor 1 setup. The “Analogic” option sets the channel for reading any voltage signal. External Sensor 3 Setup for the reading of the External Sensor 3 channel. You can set it up as “External MAP”, “Oil Pressure”, “Fuel Pressure”, “Pyrometer 3”, “Analogic” and “Off”. All these options are similar to those available in the setup of the above channels. Software In this group, we have the language and unit settings. We currently have the software available in three languages: Portuguese (Brazil), Spanish and English. The unit settings configures the units used by the software. You can configure the units for the fields and channels that represents temperature, speed, pressure and O2 sensor. In this group, there is also a field to enable/disable the wizard for new maps. Changing the language or any of the units requires a software restart. Folders In this group, we set the default folders for opening/saving maps and dataloggers. You can also configure the default name for dataloggers when the software read them from the module. Página | 62 Software Configuration Wizard In the lower left corner of the settings window, you can see a button labeled “Software Configuration Wizard”. This is a wizard to guide the software setup process with a step by step (this wizard is also shown the first time you use the software after installation). Figure 62 shows the screen and sequence of this wizard. a b) c) d) e) f) Figure 62 Software configuration wizard screens Página | 63 16 Email This is a wizard to generate emails with attached maps and/or dataloggers to send to our support. The wizard’s window is shown in Figure 63. Figure 63 Email Send to This is where you will select which email address to send the email. Attachments Lists of attached files. The attachments are divided into two types: the Maps and Dataloggers. To add any of the file types click on (+) button on the lower left corner of both lists, and select the file. To remove a file from the list simply select it from the list and click the (-) button. To generate the email click the “Generate Email” button on the lower right corner of the screen. This will cause the program responsible from sending emails on your computer to open. If you have not installed any program that can do this operation, this wizard will not run. Página | 64 17 Pedal/TPS Calibration The software features a wizard that assists in the pedal calibration process. Figure 64 shows the screen of this wizard. To calibrate the pedal connect the module to the computer, read the active map and enable real time. With this, the “TPS Calibration” button on the toolbar will be enabled. Click it to open the wizard. It is necessary that the module is installed in the car and the TPS sensor already be connected. In the window shown in Figure 64, you can see at the left side the calibration steps. The buttons on the right side represents the actions that can be performed at the current step. When the “finished” step is reached, the software will take the new calibration from within the module to insert into the currently open map. After this, test the calibration using the gauge in the screen to see if the value is going from 0 to 100%. If not, click “Recalibrate” to start the process again. Next to the gauge, on the top and on the bottom, is shown the voltage that the sensor was calibrated in idle and full. If the difference between these values is very small (less than 1V), the sensor connection might be wrong, causing the reading to be very sensitive, resulting in instabilities in the module operation. Figure 64 TPS Calibration Calibrate Idle TPS This button calibrates the TPS in idle. Release the pedal then click this button. Calibrate Full TPS This button calibrates the TPS full. Step on the pedal all the way to the bottom, and then click this button. Recalibrate Restarts the calibration process. Cancel Closes the calibration window. Finish Finish the calibration process and closes the window. Página | 65 18 Ignition Calibration This wizard aims to help in the ignition calibration process. It is accessed through the “Ignition Calibration” button on the maps window toolbar. To calibrate the ignition connect the module to the software, receive the active map and enable the real time. With this, the “Ignition Calibration” button is enabled. Click it to access this wizard. It is necessary that the module is already installed in the car; otherwise, the calibration will not work. This wizard has two modes. One to be used when using a crank trigger wheel, and the other when using distributor. It automatically shows the correct mode according to the map. Figure 65 shows the three steps of this wizard when using a crank trigger wheel. First, lock the ignition timing through the “Lock Ignition Timing” button. Make sure that when you do this, the ignition timing gauge is locked in 18º. Grab a timing light and check in the engine, which is the current timing, if it is not 18º it is necessary to adjust the value of the “First Teeth Alignment” field. Repeat this process until the timing light reads 18º. After this, unlock the ignition timing with the “Unlock Ignition Timing” button and check the calibration in some rotation ranges. a) b) c) Figure 65 Ignition timing calibration with crank trigger wheel. Página | 66 When the map is configures as distributor, the assistant changes to this context. Figure 66 shows this. First, use the “Capture Windows Size” button so the module automatically fills the “Size of the HALL Window” field. Note that for this the engine must be operating. Next click in “Lock Ignition Timing”, at this moment the gauge must be locked in 0º, so the module is locked in 0º, this way is possible to check the distributor’s initial advance. After checking it, put the value in the field “Distributor Initial Advance”. Repeat this process until the value read in the timing light is the same shown in the “Distributor Initial Advance” field. If necessary, you can use the button “Recalibrate to restart the calibration process. Figure 66 Ignition calibration with distributor Página | 67 19 Firmware Update The EFI Manager software has a function to update the firmware of the EFI-PRO V2 and EFI-LIGHT V2 modules. The firmware update through software is available only for versions 1.03 or higher of the EFI-LIGHT V2 and 1.04 or higher of the EFI-PRO V2 modules. To update versions older than these ones, or the modules EFI-PRO and EFI-LIGHT (not V2) contact our support. To check for updates for your module plug it into the software, go to “Connection” menu and click “Update Firmware”. This will open the dialog shown in Figure 67. This dialog has on the left side a list of available versions, select the version you want, usually is the last one, and look at the right for a description of what was changed in this release. Click “Update” to start updating your module. This update may take several minutes. After the update, the software must convert the maps from the module’s memory. It reads each one, converts it be compatible with the new version, and send it back. By opening the file, the software does this automatically. Figure 67 Firmware Upgrade Página | 68 20 Operations on Tables The tables (fuel injection, ignition timing and compensations) have some operations that facilitate your work. They can be accessed in three ways: via the Tools menu (Figure 11), by clicking with the mouse right button on the tables (Figure 68) and through shortcuts. Below there is an explanation of each of these operations. Figure 68 Context Menu (mouse right button) of the tables Enter Value Shortcut: “Enter”. When you select one or more cells, you can enter values for these cells. You can press the “Enter” to display the dialog show in Figure 69. In this dialog, enter the value and press “Enter” again, to confirm the value. You can also enter the value directly, without pressing “Enter”, the dialog already appears with the entered value. Figure 69 Entering a value into the cells Fill Columns Shortcut: “Ctrl+Right” or “Ctrl+Left”. This operation allows you to copy a value to every column in a row. For this select the cell with the desired value and access the tool. Figure 70 shows this operation. a) b) Figure 70 Filling the columns of a table Página | 69 Fill Lines Atalho: “Ctrl+Up” or “Ctrl+Down”. This operation allows you to copy a value to every line of a column. Select the cell with the desired value and access the function. Figure 71 shows this operation a) b) Figure 71 Filling the lines of a map Add % Shortcut: “*”. With this function, you can add a percentage to the value of the cells. For example, adding 10% to a cell with a value 3.10, the software calculates 10% of 3.10 (0.31) and adds the result to the original value, being 3.41 at the end. Figure 72 shows this operation. To accomplish this, select the desired cells and access the tool. This will bring up the dialog to enter the desired percentage. Enter the value, and press “Enter” to finalize. To subtract a percentage, enter a negative value in the dialog. For example, -10% will subtract 10% of cell values. a) b) Figure 72 Adding a percentage to a table Página | 70 Interpolate Shortcut: “Ctrl+I”. It is possible to interpolate the values of the cells. Select the region you want to interpolate and access the interpolation function. The interpolation dialog will appear (Figure 73) to enter the desired values for the cells of the extremities. By pressing “Enter”, the cells of the extremities will have the chosen values and the intermediate cells will have the interpolated values. b) a) Figure 73 Table interpolation Restore This function is to restore the original values of a table. For example, when opening a map and manipulating the tables, you can use this function to return to the values of when the map was saved for the last time. Copy Shortcut: “Ctrl+C”. The tables allow you to copy the values of the selected cells to be pasted elsewhere (another table, or anywhere else that accepts text, such as Excel). For this select the desired values and access the function. Paste Shortcut: “Ctrl+V”. The tables allows pasting values from other sources. For example, it is possible to copy the values of a table, see above, and paste the values to another table. You can also copy from an Excel spreadsheet and paste on the table. The rule here is that the values are numbers, not words. Página | 71 21 Automap The automap is an advanced feature provided by the EFI Manager software. It uses the O2 sensor data to tune the main fuel injection table. The Automap requires that the module is installed in the cars and that the adjustment is in a stage where the car can be turned on and ridden. This is because the Automap is intended to be used as a fine-tuning of the fuel injection table. To access this feature enable the real time, go to Tools menu and click Automap. If the button is disabled, check the O2 sensor setting in the “Other Functions” tab, it may be off. Accessing the Automap the software will automatically switch to the fuel injection tables tab and opens the dialog shown in Figure 74. In this dialog, you enter the target sensor value you want the software to look for and the level of flow of the injectors. Start the car, and click “Start” to begin the Automap and begin riding with the car. Notice how the software is going to correct the cells marked by the trace (red background). You are in charge for determining when the Automap is satisfactory. Click “Finish” to complete the process. Figure 74 Automap Página | 72 22 External Sensors Calibration When using external sensors, it is necessary to calibrate these so that the reading is done correctly, for both the “Dashboard” and datalogger. To calibrate the sensors it is necessary to have reference values for each of the sensors that are activated, i.e., gauges or other sensors showing the correct values. With this, click the “Calibrate External Sensors” button in the toolbar. By clicking this button, the window shown in Figure 75 is shown. If you have not already chosen the type of data for each sensor, select it in the available fields. After this, adjust the value of the field below until the value of the display at the bottom of the screen shows the same as the reference value. Figure 75 Calibrating external sensors Página | 73 23 Real Time The real time is one of the most important feature the engine set-up. When it is activated, the changes in the parameter values are sent to the module at the same time. Its main use is in the setup of the fuel injection tables. When enabling the real time, below the tabs on the maps screen, will appear some gauges with the values of the most important channels for the setup. Figure 76 shows these gauges. Figure 76 Engine settings screen with the real time enabled A caution that should be taken when setting up the fuel injection tables in real time is to deactivate the closed loop compensation on the module. This compensation can disrupt your work. Because of this the software issues a warning when real time is activated the closed loop compensation is active (Figure 77). Figure 77 Warning of closed loop compensation activated Another feature of the real time, are the changes in the parameters of the Engine Settings tab. These in particular are not sent at the exact moment they are modified. This is because changes in them interfere with the operation of inputs and outputs, where a wrong setting can damage the module. Therefore, at the top of the screen of engine setup, as can be seen in Figure 76, there is a message warning this fact. At the end of this message, a “Send Now” button allows the sending of changes. Check that all the values are correct before clicking in this button. By switching between tabs, if there are changes that have not been Página | 74 sent, the software ask whether you want the changes to be sent or discarded (Figure 78). Figure 78 Request to send the changes when switching between tabs. Real time can also issue a warning when an alarm is triggered. This allows you to disable the alarm. The module has many alarms that can be setup to go off in certain situations (maximum RPM exceeded, maximum engine temperature exceeded, etc.). When one of these alarms is triggered, the software shows in the lower left corner a message showing which alarm was triggered and the button that allows you to disable this alarm. Figure 79 shows this message with the deactivation button. Figure 79 Alarm triggered message Página | 75 24 Warranty INJEPRO provides a 5 year warranty from the date of acquisition described in the invoice, for manufacturing defects. INJEPRO is not responsible for: Defects caused by misuse Wrongful installation Improper maintenance Damage caused by incorrect settings Violation of the manufacturer’s seal implies a total loss of warranty and loss of free maintenance if necessary. To take full advantage of this product it is necessary that the mechanical and electrical parts of engine/car be in perfect condition. Installation and operation must be done by qualified professionals with extensive knowledge in preparation and adjustments of engines with electronic fuel injection. FOR QUESTIONS AND INFORMATIONS, PLEASE CONTACT: INJEPRO AUTOMOTIVE TECNOLOGY ADDRESS: RUA SÃO PAULO, 1920 – CENTRO CASCAVEL – PARANÁ – BRASIL ZIP CODE: 85801-021 TEL: (45) 2101-7997 SITE: http://www.injepro.com E-MAIL: [email protected] Página | 76