reverse logistics for empty agrochemical containers

REVERSE LOGISTICS
FOR EMPTY
AGROCHEMICAL
CONTAINERS
INPEV
NATIONAL INSTITUTE FOR THE
PROCESSING OF EMPTY CONTAINERS
NON-PROFIT
ORGANIZATION
CREATED IN 2001
CORRECT ENDDISPOSAL OF
EMPTY
CONTAINERS IN
BRAZIL
FARMERS + DISTRIBUTION CHANNELS + MANUFACTURING INDUSTRY
Supported by the public authorities, in compliance with Law 9974/00
Campo Limpo System
REVERSE LOGISTICS FOR EMPTY CROP PROTECTION PRODUCT CONTAINERS
Events leading up to the creation of the
Campo Limpo (clean countryside)
System
1992
1994
STUDY TO LEARN ABOUT CONTAINER
FLOWS (MANUFACTUREERS IN THE
SECTOR THROUGH ANDEF)
1997
PILOT PROJECT IN GUARIBA-SP (ANDEF,
AEASP, COPLANA, AGRICULTURAL DEPT
OF SÃO PAULO, AENDA AND DINOPLASTIC)
2002
2001
REGULATION OF THE LAW THROUGH
DECREE 4074/02 AND THE START OF
INPEV’S ACTIVITIES
FOUNDATION OF INPEV WITH 27 ASSOCIATED
COMPANIES AND SEVEN ENTITIES
REPRESENTING THE AGRICULTURAL SECTOR
OCB, ANDAV, SINDAG
JOINED THE PROJECT
HEADED BY ANDEF
2000
2005
2008
2010
350 COLLECTION UNITS AND
43,000 TONS REMOVED FROM
THE COUNTRYSIDE SINCE 2002,
BRAZIL BECOMES A
BENCHMARK IN THE FIELD
CREATION OF CAMPO LIMPO
RECICLAGEM E TRANSFORMAÇÃO
DE PLÁSTICOS
CAMPO LIMPO NATIONAL DAY
ADDED TO NATIONAL CALENDAR
NATIONAL SOLID
RESIDUE POLICY
LAW 9974/00 ESTABLISHES THE
ROLE OF FARMERS,
MANUFACTURERS, RESALERS
AND THE PUBLIC AUTHORITIES
2013
+ 260,000 TONS OF
CONTAINERS REMOVED
FROM THE ENVIRONMENT
UP TO THE END OF JUNE
Over
RITY
THO
AU
FARM
ER
S+
HANNELS + INDUS
C
TR
ION
Y+
T
U
B
I
PU
TR
IC
BL
DI
S
Contribution of the Campo Limpo System
260.000
TONS DISPOSED OF
benchmark in Brazil
and the world
Integration among the links of the
chain
MORE THAN 98
COMPANIES
5.000DEALERS AND
COOPERATIVES
5 MILLION FARMS*
10 RECYCLERS &
INCINERATORS
MOBILE
COLLECTION
~ 10% of the
quantity returned
RESALES/
DISTRIBUTORS
MANUFACTURING
INDUSTRY
+400 RCEIVING
UNITS
FARMERS
110 CENTERS
END
DESTINATION
Transported by inpEV
CO-OPERATIVES
~300
COLLECTION
POINTS
SALES FLOW
*Source:IBGE
RETURN OF EMPTY
CONTAINERS BY
FARMERS
LOGISTICS/
TRANSPORT CARRIED
OUT BY inpEV
Associates
10 ENTITIES
MANUFACTURERS
+ 98 MANUFACTURING COMPANIES
RURAL PRODUCERS
ASSOCIAÇÃO BRASILEIRA DOS DEFENSIVOS GENÉRICOS
AGRI-BUSINESS SEGMENTS
DISTRIBUTORS AND CO-OPERATIVES
DE-INFESTATION PRODUCTS FOR
PROFESSIONAL USE
Associates
10 ENTITITIES
Action
ADM do Brasil
Agecom Produtos de Petróleo
Agrocete
Agro Import Do Brasil
Agrovant
Allier Brasil Agro
Alta Brasil
Ameribrás
AMVAC do Brasil
Allvet Química Industrial
Arysta
Atta-kill
Atanor
Atar do Brasil
Ballagro Agro Tecnologia
BASF
Bayer Cropscience
Bernardo Química
Biocontrol
Bio Controle
Bio Controle Farroupilha
Bio Soja
Biotech Controle Biológico
BRA
CCAB Agro
Cheminova
Chemotécnica
Chemtra Comercial
Chemtura
Consagro
Cropchem
Cross Link
De Sangosse Agroquímica
Degesch do Brasil
Dinagro
Dow Agrosciences
DuPont do Brasil
Ecco Conttrol
Enro Industrial
Evonik Degussa
Fênix Industrial
Fersol
FMC
Fort Dodge
Funguran Giulini
Genbra
Helm do Brasil
Iharabrás
Industria Química Dipil
Inquima
Irrigações Dias Cruz
Isagro Brasil
Isca Tecnologias
+ 98 MANUFACTURING COMPANIES
Itaforte Bioprodutos
Lanxess
Luxembourg
Matsuda
Microquímica
Microsal
Milenia
Momentive Performance
Materials
Monsanto
Morsoletto
Nitral Urbana
Novozymes Bioag
Nortox
Nufarm
Ouro Fino
Oxiquímica
Petrobrás
Pilarquim
Plato do Brasil
Poland Química
Prentiss
Produtos Químicos São Vicente
Prophyto
PR Trade
Reccol Comerciavl
Rohm and Haas
Rotam do Brasil
Sabero Organics América
Samaritá
Sharda do Brasil
Sinon do Brasil
Sipcam UPL Brasil
Stockton-Agrimor do Brasil Ltda
Stoller do Brasil
Sumitomo
Syngenta
Taminco do Brasil
Total Lubrificantes do Brasil
Unibrás Agroquímica
Union Agro
United Phosphorus do Brasil
UPL do Brasil
VectorControl
W. Neudorff
Investments
OVER
85%
11%
MANUFACTURERS
SALES AGENTS
FARMERS
4%
USD $ 300
MILLION
INVESTED
IN 11 YEARS
System Flow
The public authority inspects, provides
guidlines for and licences the operation
of the collection units. It also supports
education and awareness initiatives.
Traceability
Recycling
Partnerhips in the
System
PLASTIBRAS (MT)
RECIPACK (MG)
COLETTI (SP)
DINOPLAST (SP)
CAMPO LIMPO RECICLAGEM E TRANSFORMAÇÃO (SP)
ECO PAPER (SP)
RECICAP (RJ)
CIMFLEX (PR)
PASA (PR)
Three incineration companies are also part of the
Campo Limpo System:
BASF
CLARIANT
ESSENCIS
Manufactured goods
made from recycled resin
1. RECIPALLET (RECYCLED PALLET);
2. SUPPORT FOR HIGHWAY SIGNS;
3. POST CROSS-PIECE;
4
4. LAVATORY CISTERN;
5. PLASTIC WHEELBARROW HOD;
2
6. CEMENT MIXING BOX;
7. CAR BATTERY CASE;
8. PLASTIC WHEELBARROW WHEEL;
9. LUBRICATING OIL BOTTLE;
17
11. PLASTIC KEG FOR INCINERATION;
12
6
8
13. CORRUGATED DUCT;
14. WIRING JUNCTION BOX;
11
1
10. TRIEX ECO-PLASTIC;
12. CORRUGATED WIRING CONDUIT;
3
5
9
7
14
15. SEWER DISCHARGE PIPE;
16. RECYCLABLE CAPS;
17. CARDBOARD KEG.
10
16
15
13
Total of disposed containers
2013
(PREVISÃO)
2012
2011
2010
2009
2008
24.415
28.771
31.226
34.202
37.379
TOTAL EMPTY CONTAINERS
DISPOSED OF IN BRAZIL
(IN TONS)
40.000
+7%
+9%
+9%
+8%
+18
%
94%
PRIMARY PLASTIC
CONTAINERS
80%
CONTAINERS
(metal,cardboard & caps)
Removed from environment
From 2002 to now:
MORE THAN 260,000 TONS
Campo Limpo System: global benchmark
PRIMARY PLASTIC CONTAINERS CORRECTLY DISPOSED OF, BY COUNTRY
SOURCES: FRANCE (ADIVALOR), CANADA, SPAIN AND POLAND (CROPLIFE), GERMANY (PAMIRA), JAPAN (JCPA), AUSTRALIA (AGSAFE)
AND UNITED STATES (ACRC). * FIGURES FOR JAPAN AND CANADA ARE FROM 2009
94%
77%
73%
70%
68%
67%
50%
50%
33%
Campo Limpo National Day
MORE THAN 600.000 PEOPLE SINCE
ITS FIRST COMMEMORATION IN 2005
CAMPO LIMPO ENVIRONMENTAL
EDUCATION PROGRAM: OVER 80,000
STUDENTS PARTICIPATION SINCE
IMPLEMENTATION (2010)
National awareness
campaigns
SUPPORTED BY THE
FEDERAL GOVERNMENT
Life-cycle of
the containers
PRODUCT
READY FOR SALE
TRIPLE-RINSING
AT THE TIME OF PRODUCT
USAGE
RETURN OF EMPTY
CONTAINERS
TO LOCATIONS INDICATED ON
SALES INVOICE
EMPTY CONTAINERS ARE PREPARED
FOR END-DISPOSAL
BALES OF EMPTY CONTAINERS
ARE DELIVERED TO CAMPO LIMPO
SYSTEM
CONTAINERS ARE PREPARED FOR
SHREDDING AND EXTRUSION
CONTAINERS ARE
TRANSFORMED INTO POSTCONSUMPTION RESIN
(PCR)
PCR AND VIRGIN PEAD ENTER THE BLOWING PROCESS
AND ARE TRANSFORMED INTO CONTAINERS
MADE FROM TRIEX PLASTIC
PRODUCT
READY FOR SALE
Campo Limpo
Plastic Recycling and
Transformation (Taubaté - SP)
OPENED IN 2008 WITH AN INNOVATIVE PROPOSAL:
TO CLOSE THE LOOP IN THE MANAGEMENT OF EMPTY
CONTAINERS, POST-CONSUMPTION, WITHIN THE CROP
PROTECTION SECTOR, CONTRIBUTING TO THE ECONOMIC
SELF-SUFFICIENCY OF THE CAMPO LIMPO SYSTEM
TRIEX ECO-PLASTIC: FIRST CONTAINERS
FOR CROP PROTECTION PRODUCTS
PRODUCED FROM RECYCLED PLASTIC
RESIN DERIVED FROM THE SYSTEM FOR
THE DISPOSAL OF EMPTY CROP
PROTECTION PRODUCT CONTAINERS
IMPACT OF CREATING CAMPO LIMPO SYSTEM AND ITS RESULTS
FROM 2002 TO 2012
ELECTRICITY
(CONSUMPTION AVOIDED)
ENOUGH TO SUPPLY
137,000 HOMES IN 1 YEAR
WATER
RESIDUES
AVOIDED
36.4 BILLION LITRES OF
WATER
5 YEARS OF GARBAGE
PRODUCED BY A TOWN
WITH
500,000 INHABITANTS
(CONSUMPTION AVOIDED)
8 TIMES MORE JOBS
*Espaço Eco Foundation
CO2
EQUIVALENT
343,000 TONS NOT
EMITTED INTO THE
ATMOSPHERE
REVERSE LOGISTICS
FOR EMPTY
AGROCHEMICAL
CONTAINERS