COMPLETE SYSTEM INNOVATIONS

COMPLETE SYSTEM INNOVATIONS
SPIDERweb Mill Control System - new functions for the spinning
mill of the future
The Rieter SPIDERweb mill control system is the only system on the market which
uniformly covers the entire spinning mill from fibre to yarn and for all four spinning
technologies - not only for new machines but also for older generations.
SPIDERweb serves economic decisions in the spinning mill. The system is
configurable for individual requirements. It stores and monitors the quality and
production of all Rieter spinning systems. Subsequent enhancements can be
upgraded. This safeguards the investment in a modern spinning mill.
For the first time, Rieter is showing a mobile solution that not only provides an
overview of the data of the spinning mill, but also offers a configurable alarm
function.
With six new modules respectively functions, SPIDERweb opens the door to an
Internet-based, intelligent spinning mill control. The system offers the following
advantages:
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permanently monitored sliver and yarn quality
incorporated expertise
optimal allocation of operating personnel
support for systematic preventative maintenance
fact-based and quick reaction to deviations
increase in plant availability and productivity
SPIDERweb allows visitors to the exhibition stand at the ITMA an insight into the
spinning mill of the future.
Value-adding After Sales services
Since the beginning of this year, Rieter has strengthened its after sales service
range by a third dedicated Business Group. The objective is to support customers
over the entire product life cycle and to improve their long-term competitiveness.
Rieter is presenting new After Sales service products at the ITMA.
Audits for comprehensive system analysis and improvement
The expert teams from Rieter After Sales offer spinning mill audits which identify
feasible short-term opportunities for improvements and create measurable results for
customers.
Comprehensive maintenance support
Globally located repair and maintenance centres enable customers to optimally
maintain their machines. Thanks to the continuous training of personnel, Rieter
offers the best possible support for the customers.
Textile technology from fibre to yarn
Rieter demonstrates know-how with thousands of various fabric samples which the
teams from After Sales use to discuss the plans and objectives with the customers
and seek solutions - always focusing on their needs, markets and opportunities.
SPINNING PREPARATION INNOVATIONS
New functions of the C 70 high-performance Card
The C 70 high-performance card achieves excellent yarn quality at highest
production rates for all yarn applications. Rieter controls the carding gap by means
of precise flats guidance and with the working width of 1.5m achieves the largest
active carding area on the market.
Innovations in the pre- and post-carding zone facilitate a very specific waste
selection and thus an excellent raw material yield and sliver quality.
New package for the processing of synthetic fibres
The new, very easily removable web bridge in a special package for the processing
of synthetic fibres allows trouble-free cleaning and an immediate restart of the card.
The second function in the package is the unique chute control with air pressure,
which simplifies the processing of synthetic fibres. This enables the C 70 card to
achieve high carding performance with synthetic fibres and as a result, good running
properties in spinning.
EVObrush
The innovative flat cleaning unit EVObrush of the latest card generation can also be
retrofitted on older models. Its clothing can be replaced without the use of tools,
reliably keeps the wire clothing clean and improves sliver quality.
New E 36 /E 86 combing set
The new combing set achieves the greatest productivity on the market.
It consists of a new combing preparation machine, E 36 OMEGAlap, which is able to
feed six new E 86 combers. With 540 kg/h and therefore the supply of almost
25 000 ring spindles, the set reaches the highest production output on the market.
A new function simplifies setting and optimisation of the noil rate. This is made
possible by the new FlexComb circular comb from Graf.
Rieter has the widest experience and the greatest range of solutions from simple to
full automation in the combing sector. With automation, the customer can reduce the
number of operators and simultaneously increase efficiency and yarn quality.
Comber conversions as an alternative
For older generations of combers, Rieter offers conversion kits that improve the
productivity and yarn quality and make a reduction of the noil rate possible. On the
booth at the ITMA 2015, Rieter is demonstrating how quickly such a conversion can
be realised and what economic advantages the customer can thus achieve.
New RSB-D 24 Double-head Autoleveller Draw Frame
All autoleveller draw frames from Rieter use the same dynamic autolevelling system
for incomparable sliver uniformity, even at high delivery speeds of 1 100 m/min.
New ECOrized suction
The ECOrized suction system on the new RSB-D 24 double-head autoleveller draw
frame lowers the energy consumption.
Older draw frame generations can also be retrofitted with the ECOrized suction
system.
New sliver sensor
A sliver sensor, patent pending, makes a high quality in sliver coiling already
possible from the first metres following a can change.
New level of convenience
The practical setting of suction and delivery speed on the display, as well as the
option of individual maintenance of the two heads, increases the level of
convenience for setting and operating the machine.
Together with the SB-D 22 double-head draw frame without levelling, a double-head
line requires 50 % less space and therefore - compared with a line of single-head
draw frames - also saves costs.
END SPINNING PROCESS INNOVATIONS
R 66 Automated Rotor Spinning Machine
The success of the R 60 automated rotor spinning machine in recent years lies in
the good yarn tenacity and low yarn manufacturing costs. Contributory factors are
the low energy consumption and easy operation. At the ITMA 2015 Rieter is
presenting the new R 66 rotor spinning machine which makes yarn production even
more economical.
New lengths of up to 700 positions per machine: higher production per square
metre
A higher yarn production per square metre is obtained with longer machines. Rieter
now makes a length of up to 700 spinning positions possible. The new machine
length reduces the costs for the entire rotor spinning system.
New S 66 Spin Box: higher yarn tenacity and increased flexibility
The new S 66 spin box is the heart of the new R 66 rotor spinning machine.
Compared with the S 60, the S 66 achieves higher speeds for improved economy at
the same yarn tenacity and yarn uniformity. The new replaceable CHANNELpass
simplifies the optimisation for different raw materials.
New functions simplify operation and accelerate the replacement of technology
components.
New electro-mechanical yarn traverse for high quality packages
The new electro-mechanical yarn traverse simplifies the setting of the winding angle
for a wide range of applications, for reliable package flanks and good unwinding
behaviour.
Existing rotor spinning systems – modernised for synthetic fibres and higher
speeds
With the ANTIstatic TWINdisc, the CHANNELpass, the clip-on opening roller or
complete sets for box modernisation, Rieter offers solutions that allow a quick
response to changed market requirements. Time and energy savings as well as
production increases lead to a better return.
J 26 Air-jet Spinning Machine
With the J 26, Rieter extends the application range for air-jet technology and
presents an additionally optimised machine.
New: Processing of polyester with P 26
With the processing of polyester, the challenge lies in the deposits of spinning finish
and co-polymers. For this reason, Rieter now offers the option P 26 which
significantly extends the time between the necessary cleaning operations.
New option for six robots
A new option is the application of six robots on the machine. This allows applications
which imply a higher rate of ends down or quality cuts to be processed.
New option for soft yarns
The majority of air-jet yarns are later processed to knitted fabrics which require a
softer touch. To this end, Rieter has developed technology components and setting
parameters.
New option Q 10 A for air-jet spinning
Rieter has for many years successfully used the Q 10 A yarn clearer in rotor
spinning. Now it has been further developed for air-jet spinning. Based on an
accurate monitoring of yarn structure, hairiness and yarn diameter, it interprets not
only the standard functions but also the yarn tenacity.
Options of the K 46 Com4 Compact Spinning Machine
New: 1824 spindles per machine
With 1824 spinning positions, the K 46 Com4 compact spinning machine increases
the production per square metre in the spinning mill. The Rieter system range
enables optimal machine layout and process workflows from the fibre to the finished
yarn, even with these long compact machines.
New quality package for better yarn quality
Rieter now offers a quality package for the K 46 that leads to a significant
improvement of the quality parameters CVm and IPI. It is an ideal supplement for
spinning mills with high quality requirements.
New suction system ECOrized for long machines
The energy consumption per kilogram of spun yarn from Rieter compacting system
with suction drum today already lies far below that of apron systems. The new
double-sided suction system ECOrized for long compact spinning machines now
additionally reduces the energy consumption.
G 32 Ring Spinning Machine optimised
The G 32 ring spinning machine is, like its big sister, the G 36 ring spinning
machine, a guarantee for economically produced ring yarns. Now available is the
revised G 32 ring spinning machine with a maximum length of 1824 spindles and
with the innovative suction tube ECOrized. In addition, a quality package for
improvement of the yarn quality, a flexible change between S and Z twist and a
special package for the processing of polyester is available. Best fit for this package
is the new traveller STARLETplus from Bräcker.
Moreover, Rieter has further improved the reliability of the machine.
Save energy - just retrofit
Also the G 32 ring spinning machine can now be retrofitted with the suction tube
ECOrized. This also applies to the machines G 33, G 35, G 36. The conversion with
the suction tube ECOrized permits sustainable energy and cost savings.