Electric fastening tools
Transcrição
Electric fastening tools
Electric fastening tools 25 1979 to 2004 Benefit from 25 years of experience! Precise, clean and low-noise - electric fastening tools by PSM help you realize industrial screw connections at low cost even in clean-room and ESD manufacturing. In combination with our controllers the lightweight and long-life devices enable fastening operations that can be precisely measured and documented. Use the appropriate accessories - from bits to vacuum suction devices and from automatic fastener feeders to high-quality torquemeters - to complete and perfect your assembly workplaces and you are fit for the future. Do not hesitate to contact us at any time - our staff in Martinsried near Munich and in our numerous agencies in Germany are looking forward to supporting you with both word and deed and all this against the background of decades of experience. Table of contents Competence that joins together! The individual complete solution clearly is our strength: Starting from the simple handling device to complex stations for complicated operations. Our experienced team of engineers develops solutions in fastening and drilling technology, which of course also includes the design and construction of special tools and modification of standard products from our range that are tailor-made to cater to your special needs. All-round service Whether it is a new order, maintenance or repair - our highly qualified and skilled field service team near you will be glad to help and support you - fast and at low cost. Of course, we set great store by detailing advice - also on your permises. Owing to our large spare-part stockroom, wearing parts are always ready to hand. Mini electric fasting tool DLV 7410 Torque range: 0.02 t o 0.2 Nm for fasteners from 0.3 t o 3 mm 4 Electric fastening tools, series DLV 7323 to 7333 Torque range: 0.05 to 1.18 Nm for fasteners from 1 t o 3.5 mm 5 Electric fastening tools, series DLV 75 /85 MKE Torque range: 0.49 t o 4.41 Nm for fasteners from 2.5 t o 6 mm 6 Electric fastening tools antistatic, series DLV 75 /85 BKE Torque range: 0.49 t o 4.41 Nm for fasteners from 2.5 t o 6 mm 7 Pistol-grip electric fastening tool DLV 9960 P Torque range: 4.0 to 10 Nm for fasteners from 5 t o 8 mm 8 Antistatic clean-room fastening tools with vacuum suction, series DLV 7329 to 7349 Torque range: 0.25 to 1.18 Nm for fasteners from 1 t o 3.5 mm Special control modules with various options for electric fastening tools EL-C-BOX 2120 to 3120 9 10 230 V electric fastening tools without control module PSM 9130 to 9151 Torque range: 0.49 t o 4.41 Nm for fasteners from 2.5 t o 6 mm 11 Electric fixtured fastening tools series DLV 77 Torque range: 0.05 to 10 Nm for fasteners from 1 t o 8 mm 12 EC straight and pistol-grip fastening tools / torque-controlled, SD 25 Torque range: 0.1 t o 2.3 Nm for miniature fasteners from 0.8 t o 4.0 mm 13 Cordless fastening tool series DLV1161, 1171 and P-210 Torque range: 3.0 to 12 Nm / fasteners from 4 t o 6 mm Torque range: 0.4 t o 2.4 Nm / fasteners from 2 t o 4 mm 14 Cordless fastening tools with LED display, series ET 900 to ET 905 Torque range: 1.0 to 10.5 Nm for fasteners from 1 to 8 mm 15 Accessories and bit holders 16 Miscellaneous accessories for electric fastening tools, balancers, vacuum pump, cover caps 17 Fastener.feeders.and.fastener.separators........................................................18-20 ERGO-support arms and parallel arms with position recognition 21-22 Torque testing devices and measuring sensors 23-27 Mini Electric fastening tools DLV 7410 Trigger start, for a torque range from 0.02 to 0.2 Nm and fasteners of a diameter from 0.3 to 3 mm Optional Separate control module DLC1213 (Fig. page 5) • continuous soft-start adjustment • continous speed adjustment Option: special-function controller (see page10) 36 32 Mini Electric fastening tools The mini electric fastening tool DLV 7410-CME fulfills all requirements for series fastening operations in production using miniature fasteners: • extremely small and lightweigt • low-noise and vibration-free • continuous speed adjustment • soft start • reversible direction • continuous torque adjustment • automatic torque shut-off • torque accuracy Ô Ô +/- 3%s • maintenance-free • cable detachable at tool 165.5 Model Order no. DLV 7410-CME DLV 7410-BME Design Standard Antistatic Control modul Order no. DLC1213-GG DLC1213-BET-6P 4 Torque adjustment range (continuous) Speed adjustment (continuous) Nm min-1 0.02 t o 0.2 0.02 t o 0.2 500 t o 700 500 t o 700 Input voltage f. Standard f. Antistatic 230 VAC 230 VAC Output ...voltage 24 VDC 24 VDC Tool holding fixture (quick-change chuck) Weight g ø 4.0 half-round ø 4.0 half-round Weight ......g 1,700 1,700 200 200 LxWxH mm 145 x 145 x 102 145 x 145 x 102 Electric fastening tools Series DLV 7321 to 7333 Lever start, for a torque range from 0.05.to.1.18.Nm and fasteners of a diameter from 1.0 to 3.5 mm Optional The models of the series DLV 7300 fulfill all requirements for series fastening operations in production: • extremly small and lightweigt • low-noise and vibration-free • reversible direction • continuous torque adjustment • automatic torque shut-off with low reaction force and high precision • torque accuracy • +/- 3 % • maintenance-free Separate control module DLC1213: • continuous soft-start adjustment • continous speed adjustment Option: special-function controller (see page 10) Control module DLC 1213 Electric fastening tools o34 o30 Cable length 1.5 m 220 Model Order no. Design Torque adjustment range (continuous) Nm DLV 7323-CKE DLV 7333-CKE DLV 7321-BKE DLV 7331-BKE Standard Standard Antistatic Antistatic Control modul Order no. DLC1213-GG DLC1213-BET-6P f. Standard f. Antistatic 0.05 0.29 0.05 0.29 to to to to 0.49 1.18 0.49 1.18 Speed adjustment (continuous Fastener size (metric) min-1 mm 700 500 700 500 to to to to 1000 700 1000 700 1 2 1 2 to to to to Fastener size (self-tapping) mm 3 3.5 3 3.5 1 2 1 2 to to to to 2.6 3 2.6 3 Input voltage Output voltage Weight g LxWxH mm 230 VAC 230 VAC 24 VDC 24 VDC 1,700 1,700 145 x 145 x 102 145 x 145 x 102 Tool holding fixture Weight inch g 1/4" 1/4" 1/4" 1/4" 350 350 350 350 5 The models of these series feature state-of-the-art technology as the prerequisite for series fastening operations in prodution: • short and lightweight • power supply 34 VDC • highly ergonomic due to horizontally arranged direction switch and veritcal and horizontal • grip structure • green LED as switch-off signal • at tool • low reaction forces due to • fast shut-off • cable detachable at tool • maintenance and repair-friendly • owing to wrapped connections, carbon • brushes can be replaced from the outside • safety distance according • to EMC directive and the • Low Voltage Directive • continuous torque adjustment • torque accuracy • +/- 3 % Controller DLC 1510-JE: • interface for the torque signal • plug-in tool and power cables Option: special-function controller (see page 10 ) • torque adjustment cap • pistol grip DLW-2300 (Fig. page17) • (models DLV 8550 and DLV 7550 include pistol grip) • vacuum attachment • antistatic version ESD • (type - BKE) page 7 • angle head Control module DLC 1510-JE Cable length 1.5 m 55 o39.5 Kabellänge 1,5 m o50 Electric fastening tools Electric fastening tools Series DLV 75 /85 MKE Push or lever start, for a torque range from 0.49 - 4.41 Nm and fasteners of a diameter from 2.5 -6.mm 257 Model Order no. Design Torque adjustment range (continuous) Speed adjustment (continuous) Fastener size (metric) Fastener size (self-tapping) Tool holding Weight fixture (quick-change chuck)) Nm min-1 mm mm inch g Length mm Push to start DLV 8530-MKE DLV 8540-MKE DLV 8550-MKE Standard Standard Standard 0.49 t o 1.67 1.18 t o 2.65 1.96 t o 4.41 1100 700 500 2.5 t o 4.0 3.5 t o 5.0 4.5 t o 6.0 2.3 t o 3.5 3.0 t o 4.0 4.0 t o 5.0 1/4" 1/4" 1/4" 650 650 750 257 257 257 Lever start DLV 7530-MKE DLV 7540-MKE DLV 7550-MKE Standard Standard Standard 0.49 t o 1.67 1.18 t o 2.65 1.96 t o 4.41 1100 700 500 2.5 t o 4.0 3.5 t o 5.0 4.5 t o 6.0 2.3 t o 3.5 3.0 t o 4.0 4.0 t o 5.0 1/4" 1/4" 1/4" 650 650 750 257 257 257 Control modul Order no. Input voltage Output voltage Weight g LxWxH mm DLC1510-JE 230 VAC 6 34 VDC 4800 115 x 180 x 100 Antistatic electric fastening tools Series DLV 75 /85 BKE Push and lever start, for a torque range from 0.49 - 4.41 Nm and fasteners of a diameter from 2,5 - 6 mm The features of these models are the same as those of the series DLV 75 /85, page 6 Controller DLC 1510-JE: • interface for the torque signal • plug-in tool and power cables • pistol grip DLW-2300 (Fig. page 17) • (models DLV8550 and DLV7550 • include pistol grip) • Option: special-function controller (see page 10 ) Antistatic electric fastening tools The models shown on this double page are process-safe owing to built-in IO evaluation. Model Order no. Design Torque adjustment range (continuous) Easy cable replacement due to plug-in connection at both ends. Speed adjustment (continuous) Fastener size (metric) Fastener size (self-tapping) Especially maintenance and repair-friendly owing to wrapped connections instead of soldered joints. Tool holding fixture (quick-change chuck) Weight Length Nm min-1 mm mm inch g mm Push to start DLV 8530-BKE DLV 8540-BKE DLV 8550-BKE Antistatic Antistatic Antistatic 0.49 t o 1.67 1.18 t o 2.65 1.96 t o 4.41 1100 700 500 2.5 t o 4.0 3.5 t o 5.0 4.5 t o 6.0 2.3 t o 3.5 3.0 t o 4.0 4.0 t o 5.0 1/4" 1/4" 1/4" 650 650 750 257 257 257 Lever start DLV 7530-BKE DLV 7540-BKE DLV 7550-BKE Antistatic Antistatic Antistatic 0.49 t o 1.67 1.18 t o 2.65 1.96 t o 4.41 1100 700 500 2.5 t o 4.0 3.5 t o 5.0 4.5 t o 6.0 2.3 t o 3.5 3.0 t o 4.0 4.0 t o 5.0 1/4" 1/4" 1/4" 650 650 750 257 257 257 Control modul Order no. Input voltage DLC1510-JE 230 VAC Output voltage 34 VDC Weight g 4800 LxWxH mm 115 x 180 x 100 7 Electric fastening tool / Pistol-grip DLV 9960-P Trigger start for a torque range from 4.0 to 10.0 Nm and fasteners of a diameter from 8.0 mm Controller DLC 2500 G: • interface for the torque signal • plug-in tool and power cables Option: special-function controllers (see page 10) Control module DLC 2500 G Pistol-grip electric fastening tool The electric fastening tool fulfills all requirements for series fastening operations in production using fasteners: • low-noise and vibration-free • reversible direction • continuous torque adjustment • automatic torque shut-off • torque accuracy • +/- 3 % • maintenance-free • performance and dimensions • of a pneumatic tool • soft start • low reaction forces due • to fast shut-off • perfect grip ergonomics Model Order no.. DLV 9960-P Torque.adjustment range (continuous) Speed Fastener size (metric) Fastener size (self-tapping) Tool holding fixture (quick-change chuck) DLC 2500 G 8 Length Height Nm min-1 mm mm inch g mm mm 4.0 to 10.0 600 4.0 to 10.0 4.0 t o 8.0 1/4" 1200 228 195 Standard equipment Cable 3 m / 3 Bits – Philipps No. 3, Allen No. 5, Allen No. 6 / suspension clip Control modul Order no. Weight Input voltage ..230 VAC Output voltage 60 VDC Weight g 4000 LxWxH mm 142 x 180 x 110 Clean-room ESD fastening tools Series DLV 7329 to 7349 with vacuum connection Lever start, for a torque range from 0.25 -1.18 Nm and fasteners of a diameter from 1.0 to 3.5 mm The models of the series fulfill all requirements for work with delicate electronic components: • extremely small and lightweight • low-noise and vibration-free • reversible direction • continuous torque adjustment • automatic torque shut-off • shut-off clutch with low reaction • force and high precision • torque accuracy • +/- 3% • protected torque setting Separate control module DLC1213 BET-6P: • continuous soft-start adjustment • continuous speed adjustment Option: • vacuum pump VAK-13V (page17) • vacuum-suction sockets (see "accessories" page 17) • special-function controllers • (see page 10) Control module DLC 1213 BET-6P Antistatic clean-room fastening tools with vacuum suction Model Order no. Design Torque adjustment range (continuous) Speed adjustment (continuous) Fastener size (metric) Fastener size (self-tapping) Tool holding fixture (quick-change chuck) Weight Length Nm min-1 mm mm type DLB inch g mm 0.25 t o 0.54 0.44 t o 0.93 0.54 t o 1.18 700 t o 1000 500 t o 700 500 t o 700 1 t o 3.0 1 t o 3.5 1 t o 4.0 2.0 t o 2.6 2.6 t o 3.0 2.6 t o 3.5 ø 4 mm ø 4 mm ø 4 mm 400 400 400 247 247 247 Control modul Order no. Input voltage Output voltage Weight g DLC1213 BET-6P 230 VAC 24 VDC 1700 DLV 7329-BME DLV 7339-BME DLV 7349-BME Antistatic Antistatic Antistatic 9 Controllers EL-Box 2120 for series DLV 75 /85, also antistatic EL-Box 3120 H5 for series DLV 73 / 5-pole EL-Box 3120 H6 for series DLV 73 / 6-pole – antistatic Special control modules with various options for electric fastening tools • controller for series DLV 75 /85 /73 • adjustable speed • slow soft start for easy fastener • engagement • SPS output for release, "IO" (in order) • "NIO" (not in order) control signals • EL-C-Box special desing available (option) • optional foot switch for counterclockwise • rotation Device type Order no. for series EL-Box 2120 EL-Box 3120 H5 EL-Box 3120 H6 DLV 75 /85 DLV 73 DLV 73 socket 6-pole 5-pole 6-pole Controllers EL-C-Box with control unit *) • soft start function • (via switch “Search Run" • at the front panel) • speed adjustment • (up to 50 % of nominal speed via • pot at the back of the device) • control device to check the • fastening operation • counter for 1 to 99 fastening operation • the device ensures that all fasteners • are tightened with the required fastening torque.In a time slot that • is adjustable from 0.2 to 10 • seconds the application can be set • (fastening length, fastening speed, etc.) • All those cycles during which torque shut-off occurs ouutside • the set time slot are "NIO" (not in • order). Thus it is excluded that the • cycle is repeated with a fastener • that has already been run down as • test electronics does not confirm • the fastening cycle (IO) but • indicates "NIO". • Combination with the counter takes you a major step closer to your goal: • ensuring maximum quality of the final product with a minimum of • rejects. • Counting and checking is microprocessor-controlled and provides • voltage-free contacts for further processing and integration into a higher• ranking control system. • Should there be no torque shut-off, e.g. if the fastener cannot be run down • properly, there is no "IO" signal. If torque shut-off occurs after the • set time has elapsed, "NIO" is • indicated. The counter counts those • fastening operations that are "IO", • in a range of 1 to 99 fastening operations. • The fastening tool can be started and stopped via an external release • signal. Device type Order no. With fastener control *) The control unit with counter *) and check is also available for *) pneumatic tools! EL-C-Box 2110 EL-C-Box 3110 H5 EL-C-Box 3110 H6 X X X 10 soft.start......Controll speed unit control counter X X X X X X Check X X X For series Socket 75 /85 73 73 6-pole 5-pole 6-pole Low-Cost 230-VAC fastening tool PSM 91 - series without control module Push or lever start, for a torque range from 0.49 - 4.41 Nm and fasteners of a diameter from 2.5 to 6.0 mm Optional The 230 VAC fastening tools feature Option: state-of-the -art technology as the prerequisite • antistatic version ESD for series fastening operations in production: • Pistol grip • short and lightweight • power supply 230 VAC • highly ergonomic due to horizontally • arranged direction switch and • continuous torque adjustment • low reaction forces due • to fast shut-off • torque acuracy +/- 5 % 230 Volt directly plugged into wall socket without controller o40 269 Model Order no. Torque adjustment range (continuous) Speed adjustment (continuous) Fastener size (metric) Fastener size (self-tapping) Tool holding fixture (quick-change chuck) inch Nm min-1 mm mm Push to start PSM 9130 PSM 9140 PSM 9150 0.49 t o 2.16 0.98 t o 2.94 1.47 t o 4.41 1000 700 500 2.5 t o 4.0 3.5 t o 5.0 4.0 t o 6.0 2.3 t o 3.5 3.0 t o 4.0 4.0 t o 5.0 Lever start PSM 9131 PSM 9141 PSM 9151 0.49 to 2.16 0.98 to 2.94 1.47 to 4.41 1000 700 500 2.5 to 4.0 3.5 to 5.0 4.0 to 6.0 2.3 to 3.5 3.0 to 4.0 4.0 to 5.0 Weight Length Diameter Cabel llength ø g mm mm m 1/4" 1/4" 1/4" 700 700 700 269 269 269 40 40 40 3 3 3 1/4" 1/4" 1/4" 700 700 700 269 269 269 40 40 40 3 3 3 Option: antistatic / ESD version: The same atricle number with annex "ESD" Standard equipment spiral spring suspension 300 t o 900 mm, 2 Bits Philips, set of carbon brushes 11 230 v electric fastening tools without control module Cable length 3 m Electric fixtured fastening tools Series DLV 77 External start, for fixed installation and for a torque range from 0.05 t o 10 Nm • continuous torque adjustment • torque accuracy • +/- 5 % • cable length 2.5 m • voltage 40 VDC • electronic torque • switch-off (wear-free) Separate control unit: DLC1277- PX Option: special-function controllers (see page 10) Electric fixtured fastening tools Control module DLC1277- PX 155 27.5 40 12 30.2 33.5 37.5 60 217 Model Order no. Torque adjustment range (continuous) Speed Nm min-1 mm mm inch g DLV 7710-CA DLV 7740-CA DLV 77100-CA 0.05 t o 1.00 0.90 t o 4.00 4.00 t o 10.00 1000 650 500 40 40 40 217 217 217 1/4" 1/4" 1/4" 600 600 600 Control modul Order no. Input voltage Output voltage Weight g LxWxH mm 250 Watt 250 Watt 1600 4250 118 x 138 x 67 185 x 185 x 95 DLC1277- PX 230 VAC DLC1277- PX -100 suitable for DLV 77100-CA 12 Diameter Length ø Tool holding fixture Weight (quick-change chuck) EC straight and pistol-grip fastening tools Series SD 25, with digital control Lever and push start, reversible, for a torque range from 0.1 to 2.3 Nm • all fastening strategies • built-in lighting • torque- and speed-controlled • 32 parameter sets can be programmed • Ethernet and documentation • interfaces Digital controller: CS 2000 mini EC straight ans pistol-grip fastening tools / torque-controlled Model Order no. SD 25l010 PAQ2 SD 25l020 PAQ2 SD 25l035 PAQ2 SD 25l010 BAQ2 SD 25l020 BAQ2 SD 25l035 BAQ2 SD 25l035 MAQ2 Design Pistol Pistol Pistol Straight Straight Straight Fixtured Torque adjustment range (continuous) Speed adjustment (continuous) Fastener size Tool holding fixture (quick-change chuck) ø Nm min-1 mm inch mm 1600 1100 800 1600 1100 800 800 1 to 2 1 to 3 1 to 6 1 to 2 1 to 3 1 to 6 1 to 6 0.1 0.2 0.4 0.1 0.2 0.4 0.4 to to to to to to to 1.1 2.3 3.9 1.1 2.3 3.9 3.9 Accessoiries: foam-rubber grip for straight fastening tool SD 25, order no. 31- 80 - 39445 pistol grip, order no. 49 - SD -10111 cable 3,0 m, order no. 299230 - 81100 Controller Order no. Input voltage Weight kg CS 2000 AP1N2 230 VAC 9 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" Diameter 27 27 27 27 27 27 27 Weight g Length mm 410 410 410 410 410 410 410 239 239 239 239 239 239 239 Please request our separate catalogue "EC Fastening Systems"! 13 Industrial cordless shut-off fastening tool DLV1161 and DLV1171 with torque shut-off, for a torque range from 3 to 12 Nm and fasteners of a diamter from 4 t o 8 mm Option: • with angle head • pan-head design for difficult accessible areas Cordless fastening tools / Cordless right-angle fastening tools All cordless fastening tools of the DLV11xx series have been designed for professional use and they fulfill all requirements for series fastening operations in production: • high number of fastening cycles of up • to approx. 1,700 Charger DLE 6871 • high fastening capacity for fasteners up to M8 • high torque of up to 12 Nm • reversible direction • continuous torque adjustment • automatic torque shut-off • LED display for low battery • torque accuracy • +/- 5 % • low vibration Model Order no. DLV1161 DLV1171 Torque adSpeed..... justment range (continuous) Fastener size (metric) Fastener size (self-tapping) Tool holding fixture (quick-change chuck) Nm min-1 mm mm inch 3.0 t o 8.0 6.0 t o 12.0 650 450 4.0 t o 6.0 5.0 t o 8.0 4.0 t o 5.0 5.0 t o 6.0 1/4" 1/4" Weight with g 1500 1500 Input voltage Cycles per battery charge Length Height VDC approx. mm mm 9.6 9.6 1300 650 250 250 225 225 Battery supplied with the cordless fastening tool Battery Order no. Output voltage Capacity DLE 5814 9.6 VDC 8 x 1.2 V NiC d 1.7 Ah Weight 560 g Life Battery Order no. Input voltage Output voltage 1000 chargings DLE 6871 DLE 6872 230 VAC 230 VAC 9.6 VDC 12.0 VDC Weight Charging time 1100 g 800 g 90 mins. 15 mins. Cordless fastening tool P-210 with torque shut-off, for a torque range from 0.4 to 2.4 Nm • automatic shut-off prolongs life of battery and clutch as the rotary movement stops immediately • once the set torque value has • been reached. • clockwise and counterclockwise rotation • 2 speeds Model Order no. P-210 14 • continuous torque adjustment • manual fastening permitted up • to max. 15 Nm • quick changeover from straight to • pistol-grip type • maximum charging time: 1 hour Torque adjustment Speed adWeight range (continuous) justment (con.) with battery ø Diameter Length Nm min-1 g mm mm 0.4 t o 2.4 200 t o 400 390 36 242 Accessories: 2 bits Allen 5 and Allen 6, 2 carbon brushes, 1 suspension clip Supplied as standard equipment: battery P-210 AK, charger P-210 LG Industrial cordless fastening tools with LED display Series ET 900 to ET 905 for a torque range from 1.0 -10.5 Nm and fasteners of a diameter from 3 t o 8 mm • torque accuracy and pneumatic • tool performance combined with the flexibility of a • cordless tool • tested according to ISO 5393 • the green LED shows • that the set torque value • has been reached • precise fastening torque independent • of battery-charge level • components designed for • permanent load in production • processes • single trigger with automatic • shut-off function • motor control is equipped • with power transistors, • increasing life six-to tenfold • compared to conventional • cordless tools • very low weight of the device • low noise emissions and vibrations as well as rubber-lined grip • and switch provide for safe and fatigue-free operation of the device Cordless fastening tools with LED display MPC version • built-in light at the tool head for illumination • of the fastening-operation environment • soft start for easy fastener engagement • double-hit-start button: after the torque • has been reached, the tool is • blocked for a short time so as to • prevent a fastener from being tightened twice Model Order no. ET 900 ET 900-MPC ET 901 ET 901-MPC ET 902 ET 902-MPC ET 903 ET 903-MPC ET 905 ET 905-MPC Accessories: battery battery charger charger DE 9074 DE 9071 DE 9116 DE 9117 Battery voltage Torque adjustment range (continuous) Speed adjustment (continuous) Tool holding fixture (quick-change chuck)) VDC Nm min-1 inch g mm 12 12 12 12 12 12 12 12 12 12 1.0 1.0 1.0 1.0 2.0 2.0 4.0 4.0 5.0 5.0 850 850 1400 1400 600 600 600 600 600 600 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 226 226 226 226 226 226 226 226 226 226 t o 4.5 t o 4.5 t o 4.5 t o 4.5 t o 6.5 t o 6.5 t o 8.0 t o 8.0 to 10.5 to 10.5 Weight without battery Length 1,3 Ah 12 V 2,0 Ah 12 V 230 V one-hour rapid charger 230 V 15-minute impulse charger 15 Accessories Bits Drive 1/4" (6.35 mm) hex / shape E 6.3 / DIN 3126 Bits for Phillips screws Bits for Phillips screws Order no. Size Fastener size ø mm Length mm Order no. 1061 1062 1063 M2-M3 M3.5-M5 M6 4.76 6.35 7.94 49 49 49 1010 1001 1002 1003 1 2 3 Bits for slotted screws Accessories: Tool blades and bits Order no. 1521 1522 1523 1524 1525 1526 1527 Size 0 1 2 3 Bits for Pozidriv screws (Pozidriv) Fastener size Length mm Order no. Size Fastener size ø mm Length mm M1.6-M2 M2-M3 M3.5-M5 M6 25.4 25.4 25.4 25.4 1061PZ 1062PZ 1063PZ M2-M3 M3.5-M5 M6 4.76 6.35 7.94 49 49 49 Bits for slotted screws (bit) Blade length mm Blade width mm 49 49 49 49 49 49 49 0.86 0.91 0.91 0.96 1.06 1.16 1.27 Blade ø mm 4.75 5.46 6.35 6.35 6.98 7.92 9.14 Bits for Allen screws Order no. 1501 1502 1503 1504 1 2 3 Bits for Pozidriv screws (Bit) Blade length mm Blade width mm Blade ø mm 25.4 25.4 25.4 25.4 0.86 1.01 1.06 1.17 4.76 5.56 6.95 7.14 Bits for Allen screws (bit) Order no. 1001PZ 1002PZ 1003PZ Size 1 2 3 Fastener size Length mm M2-M3 M3.5-M5 M6 25.4 25.4 25.4 Bits with finder sleeve for slotted screws Order no. Hexagon socket Blade length mm width mm Fastener size Order no.Hexagon socket Blade length mm width mm Fastener size Order.no...........Blade.... length mm Blade.... width mm Blade ø mm 21203 21204 21205 21206 M4 M5 M6 M7 21025 21003 M3 M4 6001 6002 6003 6004 0.91 0.96 1.06 1.27 4.90 6.12 7.36 10.03 Drive hex 3 4 5 6 49 49 49 49 2.5 3 25.4 25.4 95 95 95 95 Bit holders Drive1/4" (6.35 mm) hex Bits holders (non-magnetic) Bit holders (magnetic) Socket holders Order no. Blade length mm Blade ø mm Order no. Blade length mm Blade ø mm Order no. Blade length mm Square socket BH 421 BH 44 54.0 101.6 11.1 11.1 BH 423 M BH 44 M 75.4 101.6 11.1 11.1 X 5001 X 5002 X 5003 35.0 50.8 76.2 1/4" (6.35mm) 1/4" (6.35mm) Fastener bits 4 mm half-round for electric fastening tools, series DLV7329 / 7339 / 7349 / 7410 16 Art. No. Type DLB-2122 DLB-2124 DLB-2126 DLB-2128 DLB-2130 DLB-2132 Phillips screw Phillips screw Phillips screw Phillips screw Phillips screw Phillips screw DLB-2220 DLB-2221 DLB-2222 DLB-2223 DLB-2224 DLB-2321 DLB-2322 DLB-2323 DLB-2324 Size Diameter Length Ph 00 Ph 0 Ph 1 Ph 1 Ph 2 Ph 3 4.0 / 2.0 4.0 / 2.5 4.0 / 3.0 4.0 / 4.0 4.0 / 4.0 4.0 / 6.0 L = 44 L = 44 L = 44 L = 44 L = 44 L = 44 slotted screw slotted screw slotted screw slotted screw slotted screw 2.0 x 0.30 mm 2.5 x 0.30 mm 3.0 x 0.40 mm 4.0 x 0.50 mm 5.0 x 0.65 mm 4.0 / 2.0 4.0 / 2.5 4.0 / 3.0 4.0 / 4.0 4.0 / 5.0 L = 44 L = 44 L = 44 L = 44 L = 44 hexagon insert bit hexagon insert bit hexagon insert bit hexagon insert bit SW 1.5 SW 2.0 SW 3.0 SW 4. 4.0 / 3.0 4.0 / 3.0 4.0 / 4.0 4.0 / 5.0 L = 44 L = 44 L = 44 L = 44 Accessories Vacuum pump Battery charger Torque adjustment caps Order no. VAK -13 V • pumping capacity: 12 L /min. • vacuum: up to 750 mbar • motor output: 30 Watt • connection: 220 /240 V AC 50 /60 Hz four-battery charger, order no. 3030450 eight-battery charger, order no. 3030451 • rapid charging without damaging the • battery by five-step charging cycle • various battery brands and cell types • in one charger Order no. 3030354 for DLV 1141-1171 Order no. DLW 5400 for DLV 7321/31 Order no. DLW 5500 for DLV 7323 + 7333 Order no. DLW 5600 for DLV 75 /85 + 76 /86 Order no. DLW 5700 for DLV 7410 Order no. DLP 7100 • for fastening tool DLV 7313 /23 /33 Order no. DLP 7325 • for fastening tool DLV 7321/25 /35 Order no. DLP 6500 • for fastening tool series DLV 75 /85 Order no. LFP 9003 suitable for all electric and cordless fasting tools Drill chuck Balancers • loaded length of spring 2.5 m Order no. Carrying power 3030440 00.5 to 01.5 kg 3030441 01.0 to 02.0 kg 3030442 02.0 to 03.5 kg 3030443 03.0 to 06.0 kg 3030444 05.0 to 08.5 kg 3030445 8.0 to 11.0 kg 3030446 10.0 to 16.0 kg Pistol grip Order no. DLW 2300 suitable for DLV 75 /85 and PSM 91- s eries Suction sockets for vacuum attachments Order no. ø D1 / D 2 ø mm ø mm ø mm DLS-2120 DLS-2121 DLS-2122 DLS-2123 DLS-2124 DLS-2125 DLS-2126 DLS-2127 DLS-2128 DLS-2129 DLS-2130 DLS-2131 3.5 / 2.0 3.5 / 2.2 3.5 / 2.5 3.5 / 2.7 4.5 / 3.1 4.5 / 3.3 4.5 / 3.5 4.5 / 3.7 5.5 / 4.0 5.5 / 4.2 5.5 / 4.5 5.5 / 4.7 1.9 2.1 2.4 2.6 3.0 3.2 3.4 3.6 3.9 4.1 4.4 4.6 1.8 2.0 2.0 2.5 2.5 3.0 3.0 3.0 3.0 4.0 4.0 4.0 screw head blade 17 Miscellaneous accessories for electric fastening tools, balancers, vacuum pump, cover caps Vacuum attachments If the cover cap is mounted, the torque can no longer be changed by mistake Automatic fastener feeder Series SA for fastener sizes M 2.0 to 6.0 maximum length of thread 55 mm Fastener feeders and fastener separators • electronic, contact-free • fastener monitoring • forced fastener feeding • continuous conveying-rate • adjustment • sound-absorbing housing • 220 VAC 50 /60 Hz • conveying rate: • 100 pcs./min. (Fastening tool not included) Model Order no. Fastener size Thread shaft length WxHxD shaft ø mm head ø mm mm mm kg SA101 SA100 2.0 t o 3.5 3.5 t o 6.0 max. 7,0 max. 12,0 max. 25 max. 55 260 x 250 x 300 410 x 340 x 360 18 31 !!! When making an inquiry or placing an order please also send us at least approx. 100 pieces of sample fasteners so that we can ensure optimum setting of the device !!! Optional: configurations for special fastener sizes available 18 Weight Fastener separator Series HM „Heinzelmat“ for fastener sizes form 1.4 to 5.0 maximum thread length: 18 mm • electric supply: 220 VAC 50 /60 Hz • internal voltage: DC 12 V to 16 V • for metric and self-tapping • fasteners • fasteners with washers or lock • washers can also be processed • processing speed: • 1.5 fasteners / sec. • series HM-VAR with • adjustable feeding rail • (adjustment range: 1.4 to 5.0 mm) Fastener feeders and fastener separators Options: • "model ...rs“ • with displacement unit • for release of the screw head • "model...sk“ • for countersunk head screws • "model...cl“ • antistatic device / all-metal housing Model Order no. HM - 514 HM - 517 HM - 520 HM - 523 HM - 526 HM - 530 HM - 540 HM - 550 Fastener size Min. thread shaft length Max. thread shaft length WxHxD Weight M/ø mm mm mm kg 1.4 1.7 2.0 2.3 2.6 3.0 4.0 5.0 1.4 1.6 1.8 2.5 2.8 3.0 4.0 5.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 120 x 132 x 153 120 x 132 x 153 120 x 132 x 153 120 x 132 x 153 120 x 132 x 153 120 x 132 x 153 120 x 132 x 153 120 x 132 x 153 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 Adapter HM-551AC, 220 VAC 50 /60 Hz supplied !!! When making an inquiry or placing an order please also send us at least approx. 30 pieces of sample fasteners so that we can ensure optimum setting of the device !!! 19 Fastener feeder with interchangeable discharge rail Series PNJ Fastener feeders and fastener separators • for fasteners with a diameter of 1.4 t o 5.0 mm • fastener length with • ø 1.4 to ø 1.7, max. 10 mm • fastener length with • ø 2.0 to ø 5.0, max. 18 mm • feed rate • 2 fasteners / sec. • capacity: approx. 1,200 pcs. / M3 • weight incl. rail: approx. 3.2 kg • power supply: 12 VDC, 500 mA • dimensions L x W x D 136 x 130 x 215 Model Fastener size Discharge rail no. PNJ - 12 - 14 PNJ - 12 - 17 PNJ - 23 - 20 PNJ - 23 - 23 PNJ - 23 - 26 PNJ - 23 - 30 PNJ - 45 - 35 PNJ - 45 - 40 PNJ - 45 - 45 1.4 mm 1.7 mm 2.0 mm 2.3 mm 2.6 mm 3.0 mm 3.5 mm 4.0 mm 4.5 mm PR 14 PR 17 PR 20 PR 23 PR 26 PR 30 PR 35 PR 40 PR 45 Fast and easy exchange of the discharge rail. Additional linear rails and cover plates available individually. All these fasteners can be conveyed without problems: Also available: Series PNJR Automatic fastener sorter for robot use and vacuum discharge 20 • fasteners with washers • fasteners with detent edged rings • fasteners with Schnorr thrust washers • fasteners with Belleville spring washers • fasteners with lock washers • fasteners with serrated lock washers • fasteners with tooth lock washers • fasteners with spring washers • collar screws Support arms and parallel arms ERGO 25 to 300 Positioning system for easy and ergonomic fastening or thread-cutting operations Model Order no. ERGO 25 ERGO 25 - 4 ERGO 300 max. torque max. vertical movement max. work radius max. tool weight Nm mm mm kg 25 25 300 500 500 500 950 950 1200 2 4 8 Support arm ERGO - Light - 25 Desk mounting Model Order no. ERGO - Light - 25 -1 Height Arm length cm cm 160 100 Supplied: • mounting stand • suspension for balancer • (balancers see accessories) Option: ERGO reaction arm Art.-no. ERGO 20 L - HZ for torque support of up to 20 Nm • extendable Kevlar telescope • univeral tool holding fixture • despite taking up of reaction the tool • can be swiveled in all directions 21 Support arms and parallel arms with position recgnition Option: • different leg lengths for various • work radius • ERGO 300 also available with • double cylinder for higher weights. Support arms and parallel arms ERGO-POSY 25 with position recognition for x-, y- and z-axis Support arms and parallel arms with position recognition • Thread-reach monitoring • (position recognition of • x-, x- and z-axis) • 22 positions can be stored • free or programmable sequence • of operations • suitable for all electric, • EC and pneumatic fastening tools • cab be combined with all • PSM-ERGO support arms Order number PSM-POSY 3D PSM-X /Y 2D PSM-Z 3D ERGO-25 990042 Controller Sensor for x- and y-axis Sensor for z-axis Support arm ERGO-Micro for 25 Nm Mounting kit x /y/z Option: ERGO-25-4 Option: ERGO-300 Technical description Every position in the swiveling range of the parallel arm can be defined by means of three position sensors. Position, sequence and program flow are set by PSM-POSY3D electronics. In the case of z-axis evaluation, accuracy is approx. +/- 0.25 mm. Theoretical accuracy: approx. 0.01 mm. This evaluation clearly indicates whether or not a fastening operation was completet correctly (e.g. missing washer). Technical data Position sensor Technische Daten SSI absolute-value sensor (no machine reference point required) Position /IO /NIO-LED green application IO red application NIO ∑ IO green number pf fastening operations reached Release green POSY 3D control working POSY 3D control blocked externally Depth measurement approx.0.5 mm Swiveling range see PSM-ERGO support arms, page 21 Fastening tools every electric fastening tool with appropriate drive signals ( with DL-C box also for pneumatic tools) Program selection – 5 programs can be selected – via the Com interface – via RS232 interface unlimited – number of programs Interfaces LCD-display 22 – SPC control signal for – fastener control – Com interface for program selection – optional: RS232 interface – for programming – x / y / z sensor connections four lines (two program lines, one error line and one line for selection of menu sensor) blinks green fasting tool in x /yposition window red Power connection 230 VAC, 50 Hz Dimensions 150 x 200 x 110 mm (L x W x H) Weight 2.3 kg Options: • 990072 POSY 3D NIO signal • DIS Box 3D display box • POSY 3D RS-RS232: serial interface • POSY 3D parameter and archiving software Torque measurement with built-in measuring sensor Torquemeter 5520 for fastening tool setting cordless operation 9 VDC, also for pulse fastening tools Ideal for calibration of power screwdrivers and pulse fastening tools • control, setting and analysis of power screwdrivers • and pulse fastening tools • also suitable for high torques • integrated torque sensor Technical data: • manual and automatic display reset • acoustic signals if the set torque is reached / exceeded / not reached • memory for 500 measured values, can be transferred to Excel spreadheets • peak-value memory • battery operation 9VDC • real-time clock • RS-232 interface PS / printer, only Smart models • fast, user-friendly and efficient menu guidance • four-language menu: German, English, Spanish, French • accuracy: +/-0,5% of full scale value • dimensions(L x W x H) 180 x 100 x 50 mm • weight: 1,000 g • CM, CMK, mean and standard deviation (only Smart models) Technical data: • for mains (230 V) and battery operation • memory for 200 measured values • real-time clock • RS-232 interface PS / printer • Min./OK /Max. torque limits can be programmed • easy menu access • (fast, user-friendly and efficient) • four-language menu: German, English, Spanish, French • CAM and Cpk statistics • you meet the ISO 9000 standard with this device • accuracy: +/- 0,5 % of full scale value • battery operation: NiCd battery, 10 h • storage capacity for 200 measurements • outputRS-232, +/- 2 V, analog output • calibration supplied with a test certificate • dimensions(L x W x H) 275 x 140 x 50 mm • weight: 3,000 g Printer Order no. CBM 910 • Printing technology: serial dot matrix • RS 232 C (RJII plug • weight: 400 g • dimensions: 106 x 180 x 88 mm • automatic paper feed Supplied • carrying case • battery charger • one spring adapter on request Torquemeter Order no. Measuring range 5200 10 t o 200 Nm 5505 0,05 t o 5 Nm 5520 1 t o 20 Nm Option: Smart for series 55 Application simulator for 5505 / 5520 Application simulator for 5200 Order no. Application Order no. Application 5002 -1 5002 - 2 5002 - 3 hard medium soft 5200 -1 5200 - 2 5200 - 3 hard medium soft 23 Torque testing devices Torquemeter 5002 / 5020 / 5200 for fastening tool setting mains-operated / cordless, also for pulse fastening tools Torque testing devices Microprocessor-controlled torque measurement for application measurement with a separate brushless measuring sensor Supply and evaluation device BL-MDA-2 Microprocessor-controlled measuring, control and evaluation device for the most common applications in fastening technology. Fastening operations can be controlled according to the criteria "torque" and "§ angle". Data input involves only easy-to follow steps. Owing to its compact design and optional battery operation the device ist highly mobile. Measured values can be stored and printed with timestamp. With a separate unit, the fastening tool can be shut-off automatically. Torque teting devices Technical data Input sensitivity Input resistance Zero-adjustment range Output (optional): Voltage output Supply voltage Operation mode 0-±5V >1MOhm ±7% 0-±5V = <1Ohm, shortcircuit current 40mA 230VDC 50Hz via primary power receptacle simultanious mains and charging operation Battery operation (optional): Supply voltage battery 2x6VDC/ 4Ah Operating time approx. 8h with torque in permanent operation sensor Transformation: Procedure successive approximation with 100 kHz max. 5kHz • Menu-guided operation and setting • memory for 1,000 measured values • 50 parameter memory • statistical evaluation • mains operation, built-in power supply unit • RS-232 interface for standard printers or • computer coupling, up to 19,200 BAUD • EMC-proof housing • Suitable for documentation according to DIN ISO 9000 ff. Options: • device for mains and battery operation, • built-in charger / power supply uinit • acquisition of torque • and angle Order number code: Order no. Design Measuring frequency Temperature error zero Temperature error amplification Linearity distortion < 0,002% /K 0 = without battery 1 = with battery < 0,006% /K < 0,03% 1 = active input 2 = passive input 3 = active and passive input Parameter memory: Number 50 1 = torque measurement 2 = torque and angle measurement Display: Type Display accuracy BL-MDA- 2 graphic LCD with 260 x 64 pixels ±1 digit Operating temperature: Operation 0 to 70°C Reading angle of the LCD 0 to 45°C Dimensions of the housing 320 x 115 x 280 (W x D x H) Weight approx. 5,500g with batteries 24 Brushless torque measuring sensor BL-MDM- Torque measuring sensor BL-MDMwith non-contact measuring data acquisition for setting and testing of electric, pneumatic and pulse fastening tools and angle wrenches as well as for permanent monitoring of a set torque. • maintenance-free owing to non-contact • transmission of measuring data • high accuracy by frequency • modulation and DMS principle • simple power supply • high immunity to interference due to • amplified active signal • any desired connection is possible Order no. Max. torque range Max. speed Weight inch Nm U / Min. kg 1/4" 3/8" 1/2" 3/4" 1" up to 1; 2; 5; 10; 12; 15; 20 up to 20; 30; 50; 63 up to 100; 160; 200 up to 200; 300; 500 up to 1000; 2000 5000 5000 5000 4000 3000 0,30 0,35 0,48 0,80 1,30 Measuring sensors BL- MDM - 1 BL- MDM - 2 BL- MDM - 3 BL- MDM - 4 BL- MDM - 5 Standard connections Pressure sensor Series 4010 to 4040 and 4200 FTM Model 4200 FTM These pressure sensors are miniature transducers specially designed for the measurement of the clamping force of fastening tools. The patented compact design provides for high strength, thus making the device ideal for static and dynamic measurements of fasteners, steering rods and similar structural applications. Hardened beveled washer Test fastener Hardened flat washer Pressure sensor Model 4010 This miniature pressure sensor has a measuring range from 45 kg to 450 kg compressive load. Model 4040 This model is a high-performance miniature pressure sensor with a capacity of 450 kg to 4,530 kg compressive load. 25 Torque measurement with built-in measuring sensor Torquemeters HP-10 and HP-100 for fastening tool setting cordless operation Torque testing devices These torquemeters can be used to set the required torque for fastening tools or angle wrenches with high precision. • hard or soft applications • are simulated by the spring • adapter supplied. • The measuring devices include • an interface for connection of • the printer HDR-1 with a statistics • program as well as an analog output. • the pater print-out can also be used • as a quality-management document according to DIN ISO 9000 • measurement data can be transmitted • to a computer via an RS-232 interface • on the printer HDR-1 • Supplied: • aluminium case, battery charger and • application simulator Technical data: Accuracy: Battery operation: Dimensions: Weight: ± 0,5 % of full scale value 20 h 230 x 125 x 75 mm (L x W x H) 2,400 g Torquemeters Order no. measuring range HP10 HP100 0 to 1.0 Nm 0 to 10.0 Nm Printer HDR -1 Order no. HDR -1 Miniature processor / Printer HDR -1 with statistics program • printing technology: serial dot matrix • the paper print-out can also be used • as a quality-management document • according to DIN ISO 9000 • measurement data can be transmitted • to a computer via an RS-232C interface • on the printer 26 Ask for our catalogues: ECfastening systems Pneumatic motors Pneumatic self feed drills 27 Get a leg up .... .... with our: Pneumatic self feed drills Pneumatic motors Pneumatic fastening tools Pneumatic self feed drills and tools for the aircraft industry Electric fastenig tools Fraunhoferstraße 11a · D-82152 Planegg-Martinsried · Tel. 089 / 89 96 21 0 · Fax 089 / 85 61 30 1 E-Mail: [email protected] · Internet: www.psm-muenchen.de As of February 2004 Intelligent EC fastening systems