45th FOUNDRY DAYS - ta

Programme
45th FOUNDRY DAYS
and 5th International PhD Foundry Conference
accompanying undertakings of the International Foundry Fair
FOND - EX 2008
13th - 15th May 2008
Congress centre
Brno Fairs, Czech Republic
45th FOUNDRY DAYS
and 5th International PhD Foundry Conference
accompanying undertakings of the International Foundry Fair
FOND-EX 2008
13th – 15th May 2008
Congress centre
Brno Fairs, Czech Republic
OrganizerCo-organizers
Czech Foundrymen Society
Organizational secretariat
BVV Trade Fair Brno
Association of Foundries of the Czech Republic
Investment Casting Association
TA-SERVICE, s.r.o.
www.ta-service.cz/45SD
Nadpis_l
Time
schedule of 45th FOUNDRY DAYS
Tuesday 13th May 2008 - congress hall A
09:00 a.m.
Registration of participants
10:00 a.m
Šlajs, J. (President of Czech Foundrymen Society)
Opening of 45th Foundry Days
Introductory part chaired by Josef Sedlák
10:05 a.m.
Sedlák, J. (guarantor of 45th Foundry Days)
Account of two decades of market conditions and their influence
on Czech foundries
10:30 a.m.
Ambrož, P. (Schunk Intec, s.r.o., CZ)
Handling and robotics in foundry industry
10:50 a.m.
Kessl, J. (ABB s.r.o., CZ)
Introduction of industrial robots in foundries
11:20 a.m.
Nargang, S. J., Aklin, A., Sedlák, J.
(SIMPSON Technologies Corporation, USA, CH, CZ)
The up-to date concept of the Green Sand Preparation
11:50 a.m. - 01:00 p.m.
Lunch break
Chaired by František Urbánek
01:00 p.m.
Olofsson, J. (Atlas Copco, SK)
First part: Optimization of grinding process costs
Second part: Ergonomics of grinding process
01:20 p.m.
Svensson, U. (Uddeholm Tooling AB, S)
Evaluating the true costs of furnace charging materials
01:40 p.m.
Hipke, T. (Ostdeutsches Netzwerk Präzisionsguss, D)
East – German Network of Casting – An Overview
02:10 p.m.
Schreiner, J. (Evosteel GmbH, D)
Cast steel with extremely small wall thickness
02:40 p.m.
Wagner, R. (Direkt Form GmbH, D)
Manufacture of heavy complex castings without patterns – one field
of experience
03:10 p.m.
Gotte, T. (ACTech GmbH, D)
Trends & Forecast for Technical Prototype Castings
03:40 p.m.
Burian, A. et al. (SAND TEAM, spol. s r.o., CZ)
Manufacture of moulds and cores with environmental friendly binder
www.ta-service.cz/45SD
04:00 p.m.
Mencl, M. (UNI CREDIT Bank, CZ)
Financing of foundry industry and European funds
04:20 p.m.
Sobíšek, P. (UNI CREDIT Bank, CZ)
Prediction of the development of CZK exchange rate of foundry
raw materials prices, electric power prices, of unemployment, and gross domestic output in 2008 – 2010
04:50 p.m.
Kokoška, V. (Direkta Gorup s.r.o., CZ)
European funds and foundry industry
05:20 p.m.
Kafka, V., Nykodýmová, V., Chudáček, S., Ondráček, Z., Doupovec, D.
(CFS, Specialized Commission for Economy, CZ)
Projects aimed at cost demands of casting production solved
by the Specialized Commission for Economy
at Czech Foundrymen Society in 2000 – 2007
05:50 p.m.
Blažíčková, J. (TREXIMA, spol. s r.o., CZ)
Sector skills Councils in the Czech Republic
06:10 p.m.
Kafka, V., Nykodýmová, V., Figala, V., Žítníková, S. (CFS, Specialized
Commission for Economy, CZ)
Prediction of increasing the costs of castings in conditions
of the Czech Republic in next years
Wednesday 14th May 2008 - congress hall A
Chaired by Jan Šlajs
10:00 a.m.
Mores, A. (ROBERT KEINER – DIAMANT SERVIS, CZ)
Sealing of castings with the DIAMANT DICHTOL preparation
10:20 a.m.
Tagliabue, W. (BRONDOLIN SPA, I)
Injection system for die casting machine
10:40 a.m.
Neudert, A., Sendler, M. (Süd-Chemie AG, D)
Bentonite Geko Optium – experience from the plant of Moravské
železárny Olomouc
11:10 a.m.
Neudert, A. (Czech Foundrymen Society, the Sub-commission
for Bentonite Moulding Mixtures, CZ)
Parameters of unit bentonite moulding mixtures
in Czech and Slovak foundries
11:20 a.m.
Seutens, F. (HERAUS Electro-Nite International N.V., A)
The use of oxygen activity measurement to determine optimal properties
www.ta-service.cz/45SD
Chaired by: Jan Tolar
11:50 a.m.
Schmitz, O. (Koins, R&D AB, S)
Casting equipment, crushers of return materials
00:10 p.m.
Mrvar, P., Medved, J., Petrič, M. (University of Ljubljana, SLO)
Grain refining and modification of eutectic phases in Al-Si (Mg, Cu) alloys
00:30 p.m.
Medved, J., Mrvar, P. (University of Ljubljana, SLO)
Thermodynamic and thermal analysis of Al-alloys with additions
of magnesium
00:50 p.m.
Adameková, Z., Murgaš, M. (Slovak University of Technology Trnava, SK)
Design and new technologies
01:10 p.m.
Píša, V., Krča, M. (Prague Casting Services, CZ)
An investment casting foundry for the most complex applications
01:40 p.m.
Vozáriková, A., Pokusová, M. (Slovak University of Technology Trnava, SK)
The special coatings on the castings produced by the mould cavity facing
02.00 p.m. Heunisch, J. (Slévárna HEUNISCH BRNO, s.r.o., CZ)
Presentation of Slévárna Heunisch Brno, s.r.o.
02.20 p.m.
Tegel, M., Müller, J. (ASK Chemicals, D)
Practical experience with inorganic binder systém INOTEC
02.40 p.m. Lerner, E. (ABP Induction Systems GmbH, D)
Presentation of the ABP company - Inovation of the manufacturing
programme
07:00 p.m.
Get-together party in the wine cellar „U královny Elišky“
5th International PhD Conference - congress hall B (9:30 – 17:00)
9.30 a.m. Opening session
9.35 a.m. - 11.00 a.m.
1st part
Chaired by: Milan Horáček
Charvat, O. (Brno University of Technology, CZ)
News in RP at the Department of foundry engineering in Brno
Fridrich, R., Jelínek, P. (VŠB – Technical University of Ostrava, CZ)
The influence of polysialate’s binders for strength after heat exposition of foundry
sand cores made by microwave technology
www.ta-service.cz/45SD
Adameková, Z. (Slovak University of Technology, Trnava, SK)
Sand recycling from phenol-formaldehyde bonded mixture
Mojžíš, M., Podhorský, S. (Slovak University of Technology, Trnava, SK)
Polishing of the castings by plasma discharges in the electrolyte
Dočekal, J., Nosek, V., Skrbek, B. (Technical University of Liberec, CZ)
Rigidity investigation of various cast iron melts
Vozáriková, A. (Slovak University of Technology, Trnava, SK)
Electro-magnetic forces caused by the electric current flowing through molten metal
11.00 a.m. - 11.15 a.m.
Coffee break
11.15 a.m. - 00.15 p.m. 2nd part
Chaired by: Milan Horáček
Walasek, A., Baron, C., Szajnar, J. (Silesian University of Technology, Gliwice, PL)
Simulation of composite layer production on a steel cast
Malinowski, P., Suchy, J. S. (AGH University, Cracow, PL)
Intelligent informatics system in numerical casting simulations
Žak, P., Lelito, J., Suchy, J. S. (AGH University, Cracow, PL)
Micro – macro modelling of AZ91/SiC composites crystallization
Molnar, D. (University of Miskolc, H)
Research & development with finite element simulation
00.15 p.m. - 01.00 p.m. Lunch break
01.00 p.m. - 02.45 p.m. 3rd part
Chaired by: Aleš Veverka
Pavlovič, J., Krstič, G., Bahr, R. (Institut für Fertigungstechnik und Qualitätsicherung,
Magdeburg, D)
The impact of the mould and pouring temperature on the size of SDAS in Al-Si alloy
Vončina, M., Medved, J., Mrvar, P. (University of Ljubljana, SLO)
Thermodynamic and thermal analysis of forming AlCu6BiPb alloy
Petrič, M., Mrvar, P., Medved, J., Vončina, M., Meglič, B. (University of Ljubljana, SLO)
Influence of die-casting process parameters on mechanical properties of Al-alloys
www.ta-service.cz/45SD
Szaráz, A., Pastirčak, R., Sládek, A. (University of Žilina, SK)
The influence of electrical current on AlSi7MgMn0, 3 alloy crystallization
Duleba, A., Cholewa, M. (Silesian University of Technology, Gliwice, PL)
Casting AlMg-AlN composites production in electromagnetic field
Dziuba, M., Kałuża, M., Cholewa, M. (Silesian University of Technology, Gliwice, PL)
Structure of closed aluminium skeleton casting
Brůna, M., Bolibruchová, D. (University of Žilina, SK)
Change of shape of eutectical silicium aluminium alloys by means of different
filtration parameters and varying number of remelts
Sláma, A. (Brno University of Technology, CZ)
The filtration of Al alloys
02.45 p.m. - 03.30 p.m.
4th part
Chaired by: Iveta Musilová
Krýslova, S. (Technical University of Liberec, CZ)
Monitoring of predisposition to crack of castings from pure zinc and zinc alloys
Stunová, B., Valová, M. (CTU in Praque, CZ)
Mechanical properties and microstructures of Mg alloy AZ91 cast
by different casting methods
Lucian, D.V. (University of Miskolc, H)
The examination of ductile iron porosity and flotation failures
Zoltai, L., Dul, J., Molnar, D. (University of Miskolc, H)
Some aspects on how to feed a ductile iron casting to avoid shrinkage porosity
03.30 p.m. - 03.45 p.m.
Coffee break
03.45 p.m. - 05.00 p.m.
5th part
Chaired by: Ondřej Charvát
Kaňa, V. (Brno University of Technology, CZ)
Research and starting the production of heavy castings from high-alloy ductile cast iron
Laštovica, J. (Brno University of Technology, CZ)
Influence of cleanness of cast iron on morphology and size of graphite
www.ta-service.cz/45SD
Opuštilová, L. (Brno University of Technology, CZ)
Influence of reoxidation processes on formation of secondary slag inclusion
Nykodýmová, V., Kafka, V. (VŠB – Technical University of Ostrava, CZ)
Usage of PROJECTS to control of cost heftiness of castings production
Figala, V., Kafka, V. (VŠB – Technical University of Ostrava, CZ)
Use of technical and economic analysis in production of liquid metal in foundries
05.00 p.m. – 05.15 p.m.
Closing session
POSTER
Tesařová, H., Musilová, I. (Brno University of Technology, CZ):
Low cycle fatigue of ductile cast iron with 2.8% nickel
Thursday 15th May 2008 - Congress hall B
10:00 a.m.
General meeting of the Association of Foundries of the Czech Republic
11:30 a.m.
General meeting of Czech Foundrymen Society
01:00 p.m.
Press conference of the Brno Fairs
Small refreshment will be available in the Congress Centre vestibule for all business days.
Information
The binding application form is to be sent by May 1st 2008 at the latest on line,
by fax or by post to the following address:
TA-SERVICE, s.r.o., Ing. Hana Bezděková, Hlinky 48, 603 00 Brno, Czech Republic
Phone/Fax 00420-543 211 134, E-mail: [email protected]
www.ta-service.cz/45SD
Registration confirmation
Confirmation with the registration number in case of on-line registration will be
sent to you by return, in case of written registration by 2 days.
The entrance ticket for the FOND-EX 2008 Fair will be at the same time also
the entrance ticket for 45th Foundry Days. Present it at the registration on request.
www.ta-service.cz/45SD
Accommodation
Accommodation is booked for 3 nights from 12th – 15th May 2008:
Hotel Garni, Vinařská 5, Brno (opposite to the Brno Fair Ground)
1/1 room 1/2 room 1/2 room
€ 45/ person/night
€ 28/ person/night
€ 56/ room/night
Hotel Continental, Kounicova 6, Brno
1/1 room
1/2 room 1/2 room
€ 58/ person/night
€ 38/ person/night
€ 76/ room/night
Accommodation must be booked and paid by 1st May 2008. Unpaid accommodation
will be cancelled. Accommodation booking is a part of the application form.
Get-together party – 14th May 2008
07.00 p.m. the Get-together party with dulcimer music, barbecue and rout
in the wine cellar „U královny Elišky“, Mendlovo square 1, Brno.
The price of 1 piece of admission card – € 35. Booked and paid admission cards will be
available at the registration. Get-together party booking is a part of the application form.
Admission cards not paid by 1st May 2008 will be offered to further interesting participants.
Proceedings
Proceedings will be published on CD following the conference. Every paper presentation
will be technically recorded. The records will be edited and added to the paper texts
in the CD proceedings.
Price for 1 piece of CD proceedings - € 80.
CD proceedings booking is a part of the application form.
Manner of payment
Pay, please, the booked accommodation and the get-together party by
1st May 2008 at the latest by bank transfer to the account as follows:
TA-SERVICE s.r.o., Hlinky 48, 603 00 Brno, Czech Republic
VAT number: CZ27668436
Bank contact: Volksbank a.s., account No. 4200067291/6800
BIC: VBOECZ2X, IBAN: CZ78 6800 0000 0042 00067291
Specific symbol: 7042, variable symbol: your registration number
www.ta-service.cz/45SD
Refreshment
Small refreshment will be available in the Congress Centre vestibule for all business days.
Working languages
Czech, English with booth interpreting
PhD conference English only
Audio-visual technique
A data projector and a notebook will be available.
Transport
Participants can use a small shuttle bus for their transport from the „Z“ pavilion
(FOND-EX Fair) to the Congress Centre. Departure before the „Z“ pavilion, arrival
about 30 m from the Congress Centre.
All information regarding the Conference including the registration form is published
and actualized on www.ta-service.cz/45SD.
Contacts
Guarantor of 45th Foundry Days
Josef Sedlák
Phone +420 602 543 335
E-mail: [email protected]
Brno Fairs
Michalis Busios
FOND-EX 2008 project manager
Phone +420 541 152 927
Czech Foundrymen Society
František Urbánek
Phone/Fax +420 542 214 481
E-mail: [email protected]
www.slevarenska.cz
Organizational secretariat
TA-SERVICE, s.r.o.
Hana Bezděková
Hlinky 48, 603 00 Brno
Phone/Fax +420 543 211 134
E-mail: [email protected]
www.ta-service.cz/45SD
www.ta-service.cz/45SD
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Titel: „ACTech: Trends & Ausblick für technische
Prototypen-Gussteile”
Vortragender: Herr Dipl.-Ing. Thomas Gotte
Laser-Sintern von Croning®-Formstoff:
Unter dem Titel "Verfahren zur Herstellung von dreidimensionalen Formen aus
aushärtbarem Formstoff" wurde das zu Grunde liegende Patent 1994 durch Dr. Florian
Wendt angemeldet. Zusammen mit der Firma EOS GmbH wurden Anlagen und
Methoden entwickelt, die dieses Verfahren umsetzen. Dabei wird gießereiüblicher
Croning®-Sand schichtweise zu Formsegmenten und Kernen aufgebaut. So entstehen
Sandguss-Formen für Prototypenteile ohne Modelleinrichtungen zu benötigen. Diese
Formen weisen geringste Toleranzen auf und sind ideal dafür geeignet, erste
Prototypen-Gussteile, ohne Investitionen in Modelleinrichtungen, herzustellen. Nahezu
alle sandgussüblichen Materialien, von Magnesium- oder Aluminium-Legierungen bis
zu hochwarmfesten Stählen, können darin vergossen werden. Anders als bei fast allen
anderen Rapid Prototyping-Verfahren wird dabei nicht versucht, ein Bauteil aus einem
Ersatzwerkstoff und mit einer serienfremden Rapid Prototyping-Technologie
herzustellen. Nur der Aufbau der benötigten Formsegmente erfolgt durch ein Rapid
Prototyping-Verfahren. Danach werden diese Formen im Schwerkraft- oder
Niederdruck-Sandguss verarbeitet, wie in jeder anderen Gießerei auch. Durch den
schichtweisen Aufbau lassen sich feinste Konturen erzeugen, die konventionell im
Sandguss nicht darstellbar sind, selbst Hinterschnitte können ohne Probleme abgebildet
werden. Die üblicherweise benötigten Ausformschrägen können entfallen, da bei
diesem schichtweisen Aufbau keine Abformung stattfindet.
Kontakt:
ACTech GmbH
Herr Dipl.-Ing. Thomas Gotte,
Vertriebsingenieur
Halsbrücker Strasse 51
09599 Freiberg
Telefon:
+49 3731 169 107
Fax:
+49 3731 169 500
Internet:
www.actech.de
Titel: „Herstellung großer, anspruchsvoller Gussteile
ohne Modell – Ein Erfahrungsbericht“
Vortragender: Herr Dipl.-Ing. Ralf Wagner
Bei der Direkt Form GmbH ist die modelllose
Gießformherstellung durch direktes Formstofffräsen in eine
Technologiekette integriert worden, mit der schnell und
preiswert mittlere und größere Gussteile in hervorragender
Qualität und Maßgenauigkeit erzeugt werden können.
Das Unternehmen ist damit der ideale Partner der
Gießereiindustrie und des Maschinenbaus für die Einzelstückund Kleinstserienproduktion. Dies wird im Rahmen des
Vortrages anhand von konkreten Praxisbeispielen
untermauert.
Kontakt:
Direkt Form GmbH
Herr Dipl.-Ing. Ralf Wagner,
Geschäftsführer
Gewerbegebiet Freiberg-Ost
Ahornstraße 11
09627 Hilbersdorf
Tel.:
+49 (0) 37 31 / 79838 - 100
Fax:
+49 (0) 37 31 / 79838 - 111
E-Mail: [email protected]
Internet: www.direktform.de
„Stahlguss mit extrem dünnen Wandstärken”
Mittels eines neuen Niederdruck - Kokillengussverfahren gelingt es
der Evosteel GmbH Stahlguss und Edelstahlguss in Wandstärken
bis minimal 1,5 mm herzustellen.
Dadurch ist es möglich Automobilteile aus der Fahrzeugkarosserie
mit dem beim Gießen üblichen Geometriefreiheiten zu fertigen.
Komplexe A-, B- oder C-Säulen sind auf diesem Wege herstellbar.
Der Vortrag führt Sie in die technologischen und konstruktiven
Möglichkeiten des neuen Verfahrens ein.
Kontakt:
EVOSTEEL GmbH
Herr Dr.-Ing. Jens Schreiner
Werkstraße 7
04249 Leipzig_Knautnaundorf
Tel.: +49 (0) 341 / 90234-0
Fax: +49 (0) 341 / 90234-15
E-mail: [email protected]
Internet: www.evosteel.com
„Ostdeutsches Netzwerk – Ein Überblick“
Kontakt:
Herr Dr.-Ing. Thomas Hipke
Reichenhainer Straße 88
09126 Chemnitz, Germany
Telefon: +49 (0) 3 71 / 53 97 - 14 56
Fax: +49 (0) 3 71 / 53 97 - 61456
Mobil: +49 (0) 1 60 / 90 60 27 44
E-Mail: [email protected]
Internet: www.guss-netzwerk-ost.de
Ostdeutsches Netzwerk
Präzisionsguss
www.ta-service.cz/45SD
Map
Svitavy, Hradec Králové
Olomouc, Ostrava
Hotel Continental
Praha,
Hotel Garni
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www.ta-service.cz/45SD