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S O B E N A Marine Systems & Ocean Technology Journal of SOBENA www.sobena.org.br/msot Adress: Av. Presidente Vargas, 542 - Grupo 709 a 713 - Centro - Rio de Janeiro - RJ - Brasil - CEP 20071-000 Telephones: [+55](21) 2283-2482 - Telefax: [+55] (21) 2263-9079 - E-mail: [email protected] - Site: www.sobena.org.br List of Editors Júlio Romano Meneghini Universidade de São Paulo, Brazil [email protected] Celso Pupo Pesce Universidade de São Paulo, Brazil (Chief-Editor) [email protected] Torgeir Moan Norwegian University of Science and Technology, Norway [email protected] Marcelo de Almeida Santos Neves Universidade Federal do Rio de Janeiro, Brazil (Chief-Editor) [email protected] Michael M. Bernitsas University of Michigan, USA [email protected] Belmiro Mendes de Castro Filho Universidade de São Paulo, Brazil [email protected] Günther Clauss Technical University of Berlin, Germany [email protected] Paulo de Tarso Temístocles Esperança Universidade Federal do Rio de Janeiro, Brazil [email protected] Segen Farid Estefen Universidade Federal do Rio de Janeiro, Brazil [email protected] Helio Mitio Morishita Universidade de São Paulo, Brazil [email protected] Celso Kazuyuki Morooka Universidade de Campinas, Brazil [email protected] Kazuo Nishimoto Universidade de São Paulo, Brazil [email protected] Apostolos Papanikolaou National Technical University of Athens, Greece [email protected] Floriano Carlos Martins Pires Jr Universidade Federal do Rio de Janeiro, Brazil [email protected] Claudio Ruggieri Universidade de São Paulo, Brazil [email protected] Odd Faltinsen Norwegian University of Science and Technology, Norway [email protected] Claudio Mueller Prado Sampaio Universidade de São Paulo, Brazil [email protected] Jeffrey M. Falzarano Texas A&M University, USA [email protected] Alexandre Nicolaos Simos Universidade de São Paulo, Brazil [email protected] Antonio Carlos Fernandes Universidade Federal do Rio de Janeiro, Brazil [email protected] Sergio Hamilton Sphaier Universidade Federal do Rio de Janeiro, Brazil [email protected] José Alfredo Ferrari Jr Petrobras, Brazil [email protected] Célio Taniguchi Universidade de São Paulo, Brazil [email protected] André Luiz C. Fujarra Universidade de São Paulo, Brazil [email protected] Eduardo A. Tannuri Universidade de São Paulo, Brazil [email protected] Carlos Guedes Soares Universidade Técnica de Lisboa, Portugal [email protected] Pandeli Temarel University of Southampton [email protected] Atilla Incecik Universities of Glasgow & Strathclyde, UK [email protected] Armin Walter Troesch University of Michigan, USA [email protected] Breno Pinheiro Jacob Universidade Federal do Rio de Janeiro, Brazil [email protected] José Márcio do Amaral Vasconcellos Universidade Federal do Rio de Janeiro, Brazil [email protected] Jan Otto de Kat A. P. Moeller-Maersk, Denmark [email protected] Dracos Vassalos University of Strathclyde, United Kingdon [email protected] Carlos Antonio Levi da Conceição Universidade Federal do Rio de Janeiro, Brazil [email protected] Murilo Augusto Vaz Universidade Federal do Rio de Janeiro, Brazil [email protected] Clóvis de Arruda Martins Universidade de São Paulo, Brazil [email protected] Ronald W. Yeung University of California at Berkeley, USA [email protected] Volume 5 Number 2 December 2010 Chief-Editors Marcelo de Almeida Santos Neves Universidade Federal do Rio de Janeiro Celso Pupo Pesce Universidade de São Paulo JOURNAL OF SOBENA Sociedade Brasileira de Engenharia Naval A Aims and Scope The design process of marine systems is one of formulation, evaluation and modification. Very often the problems confronting the designer are effectively complex problems, particularly on the technical side. Analytical models have to be invoked and applied together with numerical and experimental simulations, guided by intelligent experience, at all levels of the design chain. In the past these difficulties have been more concentrated on few particular types of marine vehicles and systems. In particular, naval architects have designed surface ships. Specialised methodologies and rules have been developed and accumulated in this field. Some excellent periodicals are dedicated to the coverage of researches and developments in this sector. More recent technological developments, particularly in the offshore industry, have challenged this knowledge, introducing many, and often radically distinct departures from the more conventional designs. Hence, largely multidisciplinary technologies are presently at the frontline, demanding fresh contributions not only from the naval architecture and ocean engineering fields, but also from all contributing areas as civil, mechanical, electrical, material, petroleum, coastal and oceanographic engineering, applied oceanography and meteorology and applied mathematics. Marine Systems & Ocean Technology intends to contribute to this wide and rich technological scenario by providing a forum for the discussion of mathematical, scientific and technological topics related to: • hydrodynamic and structural analysis of any fixed and floating marine systems (including ships and advanced marine vehicles), • underwater technology (including submarines, robotics, design and operation of diving systems, surveys and maintenance systems, umbilical cables, pipelines and risers), • computational methods in naval architecture, offshore/ocean engineering, coastal engineering and related areas, • environmental studies associated with oil spills and leakage prevention and control, safety concepts and risk analysis applied to marine systems, wave-energy extracting devices and sea resources in general, • ocean and river transportation economics, marine engineering and environmental protection, offshore support bases, offshore logistics. Marine Systems & Ocean Technology is an editorial initiative jointly coordinated by SOBENA and CEENO. SOBENA is an abreviation for Sociedade Brasileira de Engenharia Naval, a learned society founded in 1962 for promoting technological development. CEENO is a Scientific Network on Naval Architecture and Ocean Engineering organized in 1999 by leading members of the Brazilian scientific community afiliated to two universities and two research centers: COPPE/UFRJ, USP, IPT, CENPES. Marine Systems & Ocean Technology (ISSN 1679-3962) is published twice a year and is owned by Sociedade Brasileira de Engenharia Naval - SOBENA, and is distributed freely to members. Rate for 2011 is R$ 200.00 for institutions and R$ 100.00 for individuals. Issues are airmail shipped. All subscriptions are payable in advance and entered on an annual basis. Copyright © 2005 by Sociedade Brasileira de Engenharia Naval. Printed in Brazil. Authorization to photocopy articles may be granted by Sociedade Brasileira de Engenharia Naval, provided the material is used on a personal basis only. The Society does not consent copying for general distribution, promotion, for creating a new work or for resale. Permission to photocopy articles must be requested to the SOBENA main office. Marine Systems & Ocean Technology A Simulation-based design for efficiency, safety and comfort Karsten Fach and Volker Bertram FutureShip - A GL Company, [email protected] Abstract The paper surveys the role of modern computer simulations to support the design of ships. At the centre of most efforts is the quest for fuel efficiency and today also reduction of emissions. However, designs need also to consider safety and for some ships comfort aspects. The employed simulation techniques are frequently the same and several examples will show how simulations are used to simultaneously assess more than one of the above design aspects. Simulation areas covered include resistance and propulsion, seakeeping, aerodynamic flows and structural analyses. For resistance and propulsion, cavitating flow analyses with transient CFD analyses are taken as an example, where safety aspects (structural erosion of rudders) and efficiency aspects are covered in one simulation. CFD applications to appendages illustrate how a common simulation approach may be used to make ships more fuel efficient or address comfort issues in vortex induced vibrations. In aerodynamics, two applications of the same code are shown: one addresses the flow field on a helicopter deck for safe operation, the other a formal optimisation of a funnel design to minimize smoke dispersion on a megayacht. For ships, modern computer applications help minimizing structural weight while still maintaining safety standards as prescribed by Class Rules. The diverse applications can be reduced to three design goals (basically one design goal with another goal acting as constraint) and a few multi-purpose simulation tools. Recent case studies taken from GL Group experience illustrate the various applications and the common denominators. Keywords Simulation, ship design, CFD, FEA 1 Introduction Ship design is increasingly supported by such simulations. Traditionally, ship design has been based on experience. This is still true to some extent, but increasingly we rely on “virtual experience” from dedicated and well chosen simulations. Scope and depth of these simulations guiding our decisions in design and operation of ships have developed very dynamically over the past decade. Commercial ship design is generally “ship design for efficiency and economy”, Schneekluth and Bertram (1998). The economy of passenger vessels is closely linked to passenger comfort, not only (fuel) efficiency. And safety aspects pose constraints for ship designs. For example, lighter ship structures reduce steel cost in construction and fuel cost in operation, but safety considerations require certain thickness of structures. Simulations aid here to find highly efficient solutions without compromising safety, but giving detailed insight and allowing thus reduced margins. The word simulation is derived from the Latin word “simulare” which can be translated as “to mimic”. The Oxford dictionary defines “to simulate” as “to imitate conditions of a situation or process”, specifically “to produce a computer model of a process”. In this sense virtually all computer models used in the design of ships would qualify as simulations. Simulations allow: • performing extended “what if” analysis on all system variables guiding design and operation • understanding where and why problems occur • evaluating the impact of potential investments on total system costs and performance • supplying accepted engineering proof for alternative designs • ... “Classical” applications of computer simulations for ships are CFD (computational fluid dynamics) and FEA (finite-element analyses). Both have been used for several decades to support ship design, but today’s applications are far more sophisticated than 20 years ago. The following will review different simulation fields as found in the work of Germanischer Lloyd, showing how advanced engineering simulations have drifted from predominantly safety related applications to applications concerning comfort and efficiency. Submitted to MS&OT on May 05 2010. Accepted on Sep 08 2010. Editor: Marcelo A. S. Neves. Vol. 5 No. 2 pp. 61-66 December 2010 Marine Systems & Ocean Technology 61 Simulation-based design for efficiency, safety and comfort Karsten Fach and Volker Bertram 2 Problem description 2.1 Resistance & propulsion Ship propulsion accounts typically for the major part of the fuel consumption of a ship. For a large containership, for example, 90% of the fuel consumption is due to ship propulsion and only 10% for the onboard consumers. The power required for propulsion is determined by the resistance of the ship and the efficiency of the propeller. We refer to Bertram et al. (2009) for a detailed discussion of how the individual resistance components can be improved and assorted losses in propulsion can be reduced. We focus here only on some particular interesting applications of modern simulation technology. In the 1990, CFD (computational fluid dynamics) was introduced to ship design became a widely accepted and used tool in the following decade, Bertram (2000). The standard procedure for modern hull design investigated numerically up to 10 form variants, often successively after studying flow details. Progress in computer power and software allows today formal optimization of hulls and it is expected that these will become state of the art within the next decade. Hull lines can be formally optimized for fuel efficiency or other criteria, Fig.1, e.g. Abt and Harries (2007), Oossanen et al. (2009). Here, parametric hull description, free-surface flow simulations and formal optimization are combined with massively parallel computer architectures (more than 500 processors in our case) to improve hull shapes in short turn-around times. A similar approach can be used to optimize the trim of a built ship. Here, essentially the underwater hull shape is modified by changing trim rather than hull lines. For each draft and speed, there is a fuel-optimum trim. Trim optimization has been proven to result in considerable fuel savings (typically 5% as compared to even keel) for relatively low investment, Fig.2, Hansen and Freund (2010). Fig. 1 62 Hull line optimization of offshore supply vessel. Efficiency gain was 15% in this extreme case; 4-5% efficiency gains are typical values for most cargo ships Fig. 2 User interface for “ECO trim assistant” advising on optimum trim for fuel efficiency; 2.5% savings in this case CFD based on viscous flow models (RANSE codes) is the most appropriate tool to support practical design of aftbody and all appendages, Fig.3. Optimization of the aftbody lines and appendages (e.g. wake equalizing nozzles) requires considerably higher computer resources due to the dominant effects of viscosity and turbulence. However, pilot applications show the feasibility of the approach and formal optimization of aftbody lines is expected to appear soon as a standard option in ship design. For appendages with high local flow velocities, cavitation may occur. Cavitation reduces efficiency, but may also pose threats for structural integrity. Initially, reports of eroded rudders on large containerships motivated Germanischer Lloyd to extensive numerical studies on flows involving cavitation. The extensive experience gained on these safetyrelated simulations was later naturally transferred to fuel efficiency studies, for example for low-cavitation fuelefficient rudder designs, Fig.4. Fig. 3 CFD for wake prediction, capturing hull-propeller-rudder interaction at full scale Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 61-66 December 2010 Simulation-based design for efficiency, safety and comfort Karsten Fach and Volker Bertram cabin of a megayacht. Based on the measured frequency of the vibrations, propeller and engines were ruled out as potential suspects. This left vortex induced vibrations. CFD simulations of the viscous flow around the ship with all appendages revealed locations of vortex shedding and the computed time-histories of pressures on the appendages gave the associated frequencies, Fig.5. This allowed pinpointing rapidly the source of the vibration problem. (In this case the outer propeller tunnel). Then the problematic appendage can be redesigned and its new vortex pattern can be analysed again. The pressure fluctuations are used as input in FEA (finite element analyses) vibration analyses, quantifying vibration amplitudes in the ship structure, which were negligibly small after the design modification. 2.2 Seakeeping computations may employ various approaches, differing in computational expense and how accurately they capture different physical phenomena, Bertram (2000). Traditionally, Germanischer Lloyd has been very active in developing and applying seakeeping codes, as accurate load prediction forms an integral part of accurate structural analyses. For unconventional designs, direct simulation is the only way to determine the loads. The lightweight design of the record-breaking trimaran Earthrace was only possible using sophisticated CFD simulations for the loads and subsequent finite-element analyses for the composite hull structure, Ziegler et al. (2006). Advanced simulations also play a role for large glass architectures on modern cruise ships. The adhesive bonding for the glass panels needs to be designed strong enough for the safety (and of course comfort) of passengers, Fig.6. The same simulation technology can be applied to predict the attainable speed in waves, or the added resistance in waves for a given speed. Recently, this was applied to a solar powered catamaran, Fig.7. Here the added power consumption due to waves was important to know already in the design stage. Seakeeping affects safety, comfort and efficiency and often more than one item must be considered. Heave accelerations have a major impact in seasickness (and thus indirectly attainable speed or revenue due to passengers staying away), roll accelerations on the integrity of lashing systems, motions on added resistance and thus fuel consumption. Again, simulations can be combined with optimisation, for example for optimum weather routing, e.g. Rathje and Beiersdorf (2005). Fig. 4 CFD for low-cavitation, high-efficiency rudder Fig. 5 Appendages on aftbody of fast monohull (left) with associated vortex generation (right) Misalignment of brackets and other appendages results in vortex shedding and associated increased resistance. The periodic vortex shedding may also induce vibrations (VIV = vortex induced vibrations) which pose problems for structural integrity (fatigue) and comfort (noise and vibration). Traditionally, vortex induced vibrations meant time-consuming trial-and-error searches for the exact source of the vibration excitation, starting with “blind” modifications of the most likely appendages as V-brackets, fins, sea chests, etc. Menzel et al. (2008) show how modern simulations allow efficient trouble-shooting. Initial measurements during sea trials determined unacceptable vibration levels in the owner’s Vol. 5 No. 2 pp. 61-66 December 2010 Seakeeping Fig.6 Seakeeping simulations checked loads on large window front for cruise vessel Marine Systems & Ocean Technology 63 Simulation-based design for efficiency, safety and comfort Karsten Fach and Volker Bertram 2.3 Aerodynamics flows Aerodynamic flows around ship superstructures can be computed by CFD, in fact by the same code as used for slamming and sloshing. CFD offers several advantages over wind tunnel tests, perhaps most importantly not suffering from scale effects which can be significant if thermodynamic processes are involved, El Moctar and Bertram (2002). Aerodynamic simulations can be motivated by safety (e.g. safe landing of helicopters on a helideck, Fig.10), fuel efficiency of fast ships, Schmode and Bertram (2002), or comfort of passengers on deck, where smoke dispersion is a key issue. Most recently, such investigations have been coupled to parametric modelling and formal optimization, Harries and Vesting (2010). Fig. 7 Snapshot of solar powered catamaran in waves Fig. 8 Slamming simulation guiding design for better comfort on megayacht Fig. 9 Sloshing simulation guiding design for LNG tank (lighter structure for given safety level) Impact loads due to ship motions are another field where simulations are used to assess safety and comfort aspects in design. Slamming denotes external impact loads on ship hulls, Fig.8, Köhlmoos and Bertram (2009). Sloshing denotes violent fluid motion inside tanks, which pose particularly for LNG (liquefied natural gas) carriers a problem, Fig.9, Schellin et al. (2007). From a simulation point of view, both are impact loads due to highly nonlinear free-surface flows. The same code is employed with the same basic parameter setting. 64 Fig 10 CFD aerodynamic simulation to investigate safe helicopter landing Fig.11 Funnel optimization for minimum smoke dispersion Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 61-66 December 2010 Simulation-based design for efficiency, safety and comfort Karsten Fach and Volker Bertram 3 Structural analysis Fuel can be saved not only by hydrodynamic simulations. At first glance, it is trivial: Smaller ships consume less fuel. But the potential for weight reduction is rarely used to its full extent. Progress in software tools allows today cost effective weight savings through rapid modeling. Germanischer Lloyd’s POSEIDON software is a structural product data modeler with integrated finite element analysis (FEA) code, Fig.12. POSEIDON allows relatively fast modeling of the main ship structures. Once the product data model is established, one can compare scantlings automatically against Class Rules and identify where ship structures are overdimensioned. But then more sophisticated FEA simulations should verify that no problems in terms of vibration and fatigue are to be expected, i.e. that the increase in inefficiency did not compromise accepted safety levels. In a recent application, the initial steel weight of a multi-purpose carrier was reduced by more than 2% checking first scantlings with POSEIDON and then verifying critical spots by FEA. The savings in steel cost alone would have justified the analysis for a single ship. The savings are much larger when considering series of ships and the accumulated fuel savings (which are approximately proportional to the total weight of the ship). a structural design with increased collision resistance could eliminate the need for additional bulkheads, thus making the ship cheaper to build and lighter (hence more fuel efficient). Based on extensive FEA simulations for ship collisions, Germanischer Lloyd developed an approval procedure which provided the first such standard for evaluation and approval of alternative solutions for design and construction of these ships, Zhang et al. (2004), Fig.13. 4 Conclusions The technological progress is rapid, both for hardware and software. Simulations for numerous applications now often aid decisions, sometimes ‘just’ for qualitative ranking of solutions, sometimes for quantitative assessment and sometimes for formal optimization. Frequently, several dedicated simulation codes are used to improve efficiency or comfort aspects of a design, while checking that sufficient safety is maintained. Advanced designs are obtained through advanced software. However, advanced software alone is not enough. Engineering is more than ever the art of modelling, finding the right balance between level of detail and resources (time, man-power). This modelling often requires intelligence and considerable (collective) experience. The true value offered by advanced service providers lies thus not in software licenses or hardware, but in the symbiosis of highly skilled staff and these resources. Fig. 12 Expert assessment of ship structure based on automatic rules checks and selected simulations saved 200 t steel weight for this case Acknowledgements Many colleagues from the GL Group have supported this paper with their special expertise, supplying text and/or figures, namely (in alphabetical order) Christian Cabos, Bettar El Moctar, Stefan Haries, Karsten Hochkirch, Jürgen Jokat, Axel Köhlmoos, Holger Mumm, Tobias Zorn. References Fig.13 Finite-element simulation for collision analysis to prove equivalent safety of lighter tanker design Alternative design options in SOLAS allow some flexibility of structural designs supported by advanced simulations. E.g. Vol. 5 No. 2 pp. 61-66 December 2010 ABT, C.; Harries, S. (2007), “A new approach to integration of CAD and CFD for naval architects”, 6th Conf. Computer and IT App lications in the Maritime Industries (COMPIT), Cortona, pp.467-479. http://www. ssi.tu-harburg.de/doc/compit/compit2007_ cortona.pdf Marine Systems & Ocean Technology 65 Simulation-based design for efficiency, safety and comfort Karsten Fach and Volker Bertram B ERTRAM , V. (2000), “Practical Ship Hydrodynamics”, Butterworth & Heinemann, Oxford. B ERTRAM , V.; Fach, K.; Sames, P.; Höppner, V. (2009), “Engineering options to reduce emissions”, Int. Marine Design Conf., Trondheim ZIEGLER, W.; Fach, K.; Hoffmeister, H.; El Moctar, O.; Bethane, P. (2006), “Advanced analyses for the EARTHRACE project”, 5th Conf. High-Performance Marine Vehicles (HIPER), Launceston, pp.101-108 EL MOCTAR, O.M.; Bertram, V. (2002), “Computation of viscous flow around fast ship superstructures”, 24th Symp. Naval Hydrodyn., Fukuoka, pp.68-77. HANSEN, H.; Freund, M. (2010), “Assistance tools for operational fuel efficiency”, 9th Conf. Computer and IT Applications in the Maritime Industries (COMPIT), Gubbio, pp.356-366 http://www.ssi.tu-harburg.de/doc/webseiten_dokumente/ compit/dokumente/compit2010_gubbio.pdf HARRIES, S.; Vesting, F. (2010), “Aerodynamic optimization of superstructures and components”, 9th Int. Conf. Computer and IT Applications in the Maritime Industries, Gubbio, pp.335-347http://www.ssi.tu-harburg.de/doc/webseiten_ dokumente/compit/dokumente/compit2010_gubbio.pdf KÖHLMOOS, A.; Bertram, V. (2009), “Simulation-based design of super and mega yachts”, RINA Conf. Design, Construction & Operation of Super & Mega Yachts, Genoa MENZEL, W.; El Moctar, O.M.; Mumm, H. (2008), “Advanced thinking on tricky excitations”, The Naval Architect, March, pp.64-69. OOSSANEN, P. Van; Heimann, J.; Henrichs, J.; Hochkirch, K. (2009), “Motor yacht hull form design for the displacement to semi-displacement speed range”, 10th Int. Conf. Fast Sea Transportation (FAST), Athens http://www.futureship.net/download/vanOossanen_etal FAST2009_Paper143_090630.pdf RATHJE, H.; Beiersdorf, C. (2005), “Decision support for container ship operation in heavy seas - Shipboard Routing Assistance”, 4th Int. Conf. Computer and IT Applications in the Maritime Industries, Hamburg, pp.455-467 http://www.ssi.tu-harburg.de/doc/webseiten_dokumente/ compit/dokumente/compit2005_hamburg.pdf SCHELLIN, T.; Peric, M.; El Moctar, O.; Kim, Y.S.; Zorn, T. (2007), “Simulation of sloshing in LNG-tanks”, 26th Conf. Offshore Mechanics and Arctic Engineering (OMAE), San Diego S CHNEEKLUTH , H.; Bertram, V. (1998), “Ship design for efficiency and economy”, Butterworth & Heinemann, Oxford. S CHMODE , D.; Bertram, V. (2002), “Aerodynamic flow computations for a Superfast ferry”, 3rd Int. Conf. HighPerformance Marine Vehicles (HIPER), Bergen, pp.345-354 66 Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 61-66 December 2010 USP wave basin: active wave absorption and generation algorithms Mario L. Carneiro1, Pedro C. de Mello1, Felipe Labate1, André A. M. Araujo1, Alexandre N. Simos2 and Eduardo A. Tannuri1 1 Dept. Mechatronics Engineering, USP [email protected] 2 Dept. Naval Architecture and Ocean Engineering, USP Numerical Offshore Tank - TPN-USP Abstract This paper presents the analysis of wave absorption and generation algorithms that were latter applied in the new wave basin constructed at the University of São Paulo (USP), as part of the Numerical Offshore Tank (TPN) Laboratory. These algorithms calculate the motions of the wave makers both to generate and absorb the required wave field by taking into account the layout of the flaps and the limits of wave generation. In order to study different aspects of the implementation, the performance of a prototype device composed of 4 flaps was evaluated in a 2D wave flume, prior to the assembly of the complete system at the TPN wave basin. The generation algorithms are based on the summation of wave components (frequencies and directions) obtained from the required directional wave spectrum. The transfer function that relates the flap motion to the generated wave is considered. Absorption tests were conducted using two different algorithms: a frequency domain method based on Maeda et al. (2004), in which the controlled variable is the motor velocity, and the time domain algorithm proposed by Schäffer (2001). The latter is based on a digital filter and the position of the flap is the variable to be controlled. Both algorithms require hydrodynamic feedback based on the measurement of the surface elevation at each flap. The first algorithm needs an extensive test procedure to calibrate its control parameters, while the second one, after optimizing the digital filter, should be ready to use. Both algorithms presented similar results with reflection coefficients smaller than 10.7% for regular waves with frequencies ranging from 0.5 to 1.5 Hz. Keywords Wave Basin, Wave Absorption, Segmented Wave Maker, Reflection Coefficient, Digital Filter. 1 Introduction This paper presents a detailed description of the algorithms development for the new active absorption wave basin built at the University of São Paulo (USP), a part of the Numerical Offshore Tank (TPN) Laboratory. The tank is intended to be used as a calibration tool for the numerical models employed for the dynamic simulation of offshore structures and vessels. Furthermore, it may be used as an efficient basin for testing the station keeping performance and motions of floating units in several kinds of wave fields. One of the main goals pursued during its design was that the facility should have a simple and flexible operation and easy maintenance. In order to achieve this feature, the wave basin was conceived to be small. Active wave absorption was then considered as a means for reducing wave reflections. The new facility is under development at the University of São Paulo since 2006. It consists of a 14m x 14m rectangular wave tank with a depth of 4m and a wave generation-absorption system based on 148 flap-type wave makers. To develop the active absorption system, each wave maker has an ultrasonic sensor that measures the instantaneous water level in its face. A high level control system interface is present to allow the development of the control algorithms. The system described by Salter (1981) was the first operational active absorption system in a multidirectional wave basin. Active wave absorption has also been used in two newly opened facilities: The Amoeba (Advanced Multiple Organized Experimental Basin) wave tank in Osaka (Naito et al. (1996) and Naito (2006)) is a prototype tank of variable geometry. Wave making is based on a system of plungers and the wave absorption control is performed by monitoring the vertical velocity and the force on each wave maker. A much larger facility was opened in 2002 at the National Maritime Research Institute (NMRI) in Tokyo. The Deep-Sea basin (Maeda et al (2004)) consists of a circular wave tank with a diameter of 16m, equipped with a set of 128 flap-type wave makers along its circumference. The methodology for absorption control is different from the one employed at the Amoeba basin: wave-probes mounted on each flap measure the wave elevation continuously and, by comparing it with predicted values, provide the data necessary to correct the input signal for flap motion in order to absorb the reflected waves. Submitted to MS&OT on Sep 09 2010. Revised version submitted on Nov 16 2010. Accepted on Dec 10 2010. Editor: Marcelo A. S. Neves. Vol. 5 No. 2 pp. 67-73 December 2010 Marine Systems & Ocean Technology 67 USP wave basin: active wave absorption and generation algorithms Mario L. Carneiro, Pedro C. de Mello, Felipe Labate, André A. M. Araujo, Alexandre N. Simos and Eduardo A. Tannuri This paper intends to describe the analysis, validation and preliminary calibration of the generation and active absorption algorithms. This work was executed in a 2D wave flume, that was the workbench used for developing all the algorithms later implemented in the TPN wave basin. Wave generation is based on the time realization of frequency domain transfer functions for each flap, considering linear superposition of the individual responses. Preliminary tests conducted with a small scale device were used to evaluate the performance of the absorption algorithms, one of the main issues of the wave tank. Two different algorithms were tested. The first one is the frequency domain method based on Maeda et al. (2004) and the second is the time domain algorithm proposed by Schäffer (2001). Tests indicated the advantages of the second method that was then in fact implemented in the wave tank. The commissioning and preliminary operation of the TPN wave basin is described by de Mello et al. (2009). 2 Wave generation algorithms The wave generation theory using flap-type wave makers is well addressed in the specialized literature. In the linear theory context, multi-directional waves can be generated by the summation of many wave components with different frequencies and directions, as described by Nohara et al. (1996). The summation in frequency can be made according to a prescribed power spectrum (S(w)), while the summation in direction follows a energy spreading function (D(θ)). The final result is a short-crested wave field, as indicated in eqs. 2.1 and 2.2. When the summation is made only in frequency, the result is a long-crested sea (D(θ) is zero for every direction other than the prescribed wave direction). Regular waves are obtained by considering only one amplitude and one frequency. number of active flaps depends on the desired ranges of wave frequencies and directions to be generated (de Mello et al, 2009). The TPN wave basin is composed of 148 active flaps (two of its sides are equipped with 39 flaps and the other two have 35 active flaps each). Therefore, the generation of oblique waves by two adjacent sides requires the activation of 74 flaps. In the same way, when directional spreading is considered, the number of directions increases and more flaps must be activated to generate the desired wave. For example, for delivering a short-crested wave with 0º mean direction and energy spreading from -180º to 180º, three sides of the wave basin must be used (109 flaps). The wave generation algorithm was implemented using MATLAB®. Concerning the computation effort required for processing the generation data, the regular wave takes short time to be executed, while the long-crested wave has an intermediate computational cost and the short-crested wave is quite demanding. The calculation of each flap motion is done by a pre-processor and the time series are generated and loaded by the wave generator real-time control software. Table 1 provides a comparative example of the computational cost required to compute the time series for different wave fields. All cases consider wave generation for a period of 120 seconds, sample rate of 83Hz, two mean directions, 540 frequency components and 36 direction components when applicable. Table 1 Example of the computational cost required to calculate the time series (2.1) where anm is the wave amplitude of the component of frequency n, and direction m, given by: (2.2) and: Xi : i-th wave maker stroke (position) N : Number of frequency components M : Number of directional components I : Number of wave makers Fn : n-th frequency 2D flap transfer function for the flap at driven height fn : n-th wave frequency : Wave maker width θm : m-th wave direction kn : n-th wave number εnm : Random phase in the interval [0...2π] S(wn ) : Power spectrum (m²s) D(θm ) : Energy spread function with 3 Wave generation transfer function The wave generation transfer function relates the progressive wave amplitude (AI) generated in the tank with the amplitude of the sinusoidal motion (X0) of each flap, for different wave frequencies. It is discussed, for example, in Dean and Dalrymple (1984) or Schäffer (1996). At a distance far enough from the wave generator, the transfer function can be written as: (3.1) where i is the imaginary number and represents the 90o phase shift between the wave and the flap movement, θ is the wave propagation direction. For a flap type wave generator, c0 can be written as: The transfer function Fn that relates the flap stroke to the wave amplitude is discussed in the next section. Considering the geometry of the wave basin, the required 68 Marine Systems & Ocean Technology (3.2) Vol. 5 No. 2 pp. 67-73 December 2010 USP wave basin: active wave absorption and generation algorithms Mario L. Carneiro, Pedro C. de Mello, Felipe Labate, André A. M. Araujo, Alexandre N. Simos and Eduardo A. Tannuri where kp is the wave number of the progressive wave, h is the depth of the tank, h1 is the vertical distance from the tank bottom to the flap pivot point and h2 is the flap total height. Closer to the wave maker, localized effects (also known as evanescent wave modes) are observed: (3.3) where A0 is the complex amplitude of the wave level measured in front of the flap and ej is the transfer function of the j-th evanescent wave mode, which, for a flap type wave generator, is given by: also included, in order to avoid drifting of the flap, keeping its motion around the neutral position: (4.1) In the relation above, vk is the imposed velocity of the flap, k is the number of the flap, xk is the flap position with respect to its neutral position and K is an adjustable control gain (used to avoid the drift). The component responsible for the wave absorption was simplified, considering a perpendicular incidence angle: (4.2) where fp is the instantaneous estimated wave frequency, Fp is the progressive transfer function (equal to c0) and ηrk is the reflected wave elevation. (3.4) in which kj is the wave number of the evanescent mode j and kxj is its x-component. An example comparing the progressive wave transfer function AI / X0 (equation 3.1) and the full wave generation transfer function A0 / X0 that includes progressive and evanescent modes (equation 3.3) is shown in Figure 1: During the preliminary tests in a 2D wave flume (described in the next section), high-frequency oscillations of the flaps were observed. A possible explanation for such fact is the influence of evanescent modes in the measured wave height, which were neglected during control derivation. A correction was then introduced in the reflected wave elevation measurement (Kawaguchi, 1986), considering that evanescent wave modes and flap acceleration present approximately no ). Furthermore, a reduction in the phase shift ( overall gain of the controller was also included (Kp). The final formulation for the reflected wave elevation is then given by: (4.3) where ηk is the wave elevation measured in the flap k and ηdk is the reference wave elevation, previously calculated by equation 3.1. The instantaneous frequency of reflected wave is obtained from standard frequency estimation algorithms. In the present paper, the following relation was used: Fig. 1 4 (4.4) Wave generation transfer functions 5 Absorption algorithm A The first absorption algorithm tested is based on the one proposed by Maeda (2004). This algorithm uses hydrodynamic feedback based on the measurement of wave elevation at each flap and flap velocity as a reference for the control. Neglecting the evanescent wave modes, it can be shown that there is no phase shift between wave height and flap velocity and this justifies the use of a reference velocity signal, since a non-complex (pure-real) control gain can be used. The actuation signal is composed by two terms. The first one is the flap velocity required to generate the desired wave vdk, previously calculated by the generation transfer function (equation 3.1). The second term is responsible for the absorption of reflected waves vak . In the present work, a third term was Vol. 5 No. 2 pp. 67-73 December 2010 Absorption algorithm B The second algorithm is based on Schäffer (2001). Similar to the first algorithm, it also uses the free surface elevation in front of each wave maker as hydrodynamic feedback, but here the position reference is used as control signal. This algorithm is developed in time domain and includes the effects of the evanescent modes. Considering a perpendicular incidence angle, the wavemaker position X0 can be formulated as: (5.1) (5.2) where ‘*’ denotes complex conjugate. AI is the complex amplitude of incident wave ηdk , F0 is a complex transfer function Marine Systems & Ocean Technology 69 USP wave basin: active wave absorption and generation algorithms Mario L. Carneiro, Pedro C. de Mello, Felipe Labate, André A. M. Araujo, Alexandre N. Simos and Eduardo A. Tannuri related to the inverse of the flap generation transfer function (A0 /X0) and its implementation in time domain is made by a recursive digital filter: The delay originated from the position loop motor control can be compensated by optimizing F0M = F0/M instead of the original absorption transfer function F0. The final block diagram of the absorption control system is showed in Figure 3. (5.3) The coefficients ak and bk can be obtained by optimization to match F̃ and F0, remembering that the poles of the digital filter must be within the unit circle in the z-plane to guarantee stability. During the optimization, high frequency responses should also be forced down to avoid instability, as shown, for example, in Figure 2. Fig. 3 6 Diagram of the control absorption algorithm B. Experimental setup Both absorption algorithms were tested in a wave flume at the Naval Arch. & Ocean Eng. Dept. at Escola Politécnica. The wave flume is 25m long, 1.0m wide, the still water level is 0.8m and it is equipped with an edge type wave maker. To absorb the waves, a prototype wave generator composed of four independent flaps (Figure 4) was installed on the opposite side of the original wave maker. Each flap is equipped with an ultrasonic wave sensor mounted on its face, based on the propagation time of pulse-echo, as described by Martins et al. (2007). (a) Full frequency range Fig. 4 Prototype absorbing wavemaker. The experiments consisted of testing the absorption of regular waves with different amplitudes and frequencies generated by the original wave making system. The reflection coefficient (Cr = Ar/AI) was estimated by the method proposed by Mansard & Funke (Isaacson, 1991) and implemented by de Mello (2006), using the signals gathered by an array of wave probes installed in the center of the wave flume, as shown in Figure 5. (b) Desired frequency range Fig. 2 70 Example of filter optimization , where F0 is the target filter, F0 A was optimized considering high frequency response and F0 B was optimized using only the desired frequency range. Fig. 5 Experimental setup Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 67-73 December 2010 USP wave basin: active wave absorption and generation algorithms Mario L. Carneiro, Pedro C. de Mello, Felipe Labate, André A. M. Araujo, Alexandre N. Simos and Eduardo A. Tannuri 7 Results In the present section, the results obtained with the absorption algorithm in the wave flume are presented and discussed. Figure 6A shows an example of wave elevation measured by the wave probe installed on the absorbing flaps when they are inactive. The progressive wave height generated by the original wave-maker system is approximately 15 mm. It can be seen that, due to the reflection in the inactive flaps, the elevation is almost doubled as soon as it reaches the flap (during the first 50s), since the sensor measures the sum of incident and the reflected waves. After that interval, the reflected waves reached the wave-making system, reflected on it, and returned to the flaps. This second reflection occurred in approximately 50~60s, and can be clearly noticed in the figure. Figure 7 presents an example of the time series of the reflection coefficient Cr, incident and reflected wave heights estimated for the two different absorption algorithms. This test corresponds to a wave frequency of 1.0 Hz. The average reflection coefficient during the interval between 80s and 140s is 6.7% for algorithm A and 7.9% for algorithm B. When the flaps are active, on the other hand, the absorption algorithm avoids the reflection of a major part of the incident wave. Figure 6B shows the replication of the previous experiment, now with the flaps operating. The efficiency of the method can be readily noticed. In this case, the wave amplitude remains approximately constant around 15~17mm. In order to optimize the control parameters of the absorption algorithm A, a trial and error fine-tuning procedure was used for each case to obtain the smallest reflection coefficient. Only the best result is presented for each generated wave. (a) Algorithm A (a) Absorption inactive (b) Algorithm B (b) Absorption active Fig. 6 Example of generated waves. Vol. 5 No. 2 pp. 67-73 December 2010 Fig. 7 Example of experimental reflection coefficient (1.0 Hz wave). Marine Systems & Ocean Technology 71 USP wave basin: active wave absorption and generation algorithms Mario L. Carneiro, Pedro C. de Mello, Felipe Labate, André A. M. Araujo, Alexandre N. Simos and Eduardo A. Tannuri In order to absorb irregular waves, estimation of the instantaneous wave frequency fp is necessary at each time step. This estimation is applied to correct the control parameters K, Kp and Kacc. During the tests with regular waves, however, it was observed that the frequency estimation by means of equation 4.4 is very sensible to level sensor noise. A long averaging mean filter with period of 1.0s was required to obtain a reasonable result, consequently delaying the frequency estimation response. Figure 8 shows an example of the estimated frequency before and after the filtering and the correspondent elevation time series for a regular wave of frequency 1.0 Hz. During the tests with the absorption algorithm B, high frequency oscillations were also observed, than a reduction in the overall gain of the controller was also included (Kp). This is the only parameter to be adjusted. The summary results can be seen in Table 3: Table 3 Summary of experimental results – Absorption algorithm B 8 Conclusions In the present paper, a discussion about the wave generation and absorption algorithms to be implemented in the TPN wave basin was presented. (a) Frequency estimation Generation is based on the time realization of the frequency domain transfer functions of each flap, considering their linear superposition. Generation algorithms for regular and irregular waves, with or without directional spreading, were studied, but experimental validation still needs to be conducted. Two different absorption algorithms were tested using a small scale prototype in a 2D wave flume. Results indicated that: l l Both algorithms presented acceptable performance for regular waves, with reflection coefficients smaller than 11% for wave frequencies between 0.5Hz and 1.5Hz. Algorithm A requires a time-consuming tuning process, in order to adjust at least two control parameters. For each wave frequency, a new tuning procedure is required. (b) Elevation time series l Fig. 8 Example of frequency estimation. Table 2 shows a summary of the results for the absorption algorithm A. It can be seen that the reflection coefficient was smaller than 11% for all cases tested, what is considered quite acceptable. Control parameters adjusted for each case are also presented. l l Table 2 Summary of experimental results – Absorption algorithm A l Algorithm A is executed in frequency domain and an online algorithm for wave frequency estimation is also required when considering irregular waves. Algorithm B has only one tuning parameter (control gain Kp), that is theoretically equal to 1. A reduction in this control gain was introduced in order to avoid high frequency oscillations. Algorithm B is executed in time domain, and no frequency estimation is required. Convergence, stability and tuning of the frequency estimation algorithm are yet to be evaluated, and may pose another drawback concerning the application of Algorithm A. Based on the considerations above, algorithm B, which was based on the original method proposed by Schäffer (2001), was chosen for the control system to be implemented on the TPN wave basin. 72 Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 67-73 December 2010 USP wave basin: active wave absorption and generation algorithms Mario L. Carneiro, Pedro C. de Mello, Felipe Labate, André A. M. Araujo, Alexandre N. Simos and Eduardo A. Tannuri Acknowledgments The authors acknowledge Petrobras for the financial support and for the motivation of this work. The first author acknowledges the São Paulo State Research Foundation (FAPESP Proc. No. 2008/06428-4). Fifth and sixth authors also acknowledge the Brazilian National Research Council (CNPq) for the research grants. NOHARA, B. T.; Yamamoto, I.; Matsuura, M. (1996), “The organized motion control of multi-directional wave maker”, Proceedings of the 4th International Workshop on Advanced Motion Control, v. 2, p. 470-475. OCHI, M. (1998), “Ocean waves. The stochastic approach”, Cambridge Ocean Tech. Series 6, Cambridge Univ. Press. SALTER, S. H.(1981), “Absorbing wave-makers and wide tanks”, Proceedings Directional Wave Spectra Applications, Berkeley. SCHÄFFER, H. A. (1996), “Second-order wavemaker theory for irregular waves”, Ocean Engineering, Vol. 23, No. 1, pp. 47-88. References DEAN, R. G., and Dalrymple, R. A. (1984), “Water wave mechanics for engineers and scientists”, Prentice-Hall, Inc., Englewood Cliffs, New Jersey. SCHÄFFER, H. A., 2001, “Active wave absorption in flumes and 3D basins”, Waves’01: Proc 4th Int. Symp. on Ocean Wave Measurement and Analysis, San Francisco, USA, ASCE, pp. 1200-1208. ISAACSON, M. (1991), “Measurement of regular wave reflection,” Journal of Waterway, Port, Coastal, and Ocean Engineering, Vol. 117, No. 6, pp. 553-569. KAWAGUCHI, T. (1986), “Absorbing wave making system with wave sensor and velocity control,” Mitsui Zosen Technical review, No. 128, pp. 20-24, (in Japanese). MAEDA, K., Hosotani, N., Tamura, K., and Ando, H. (2004), “Wave making properties of circular basin”, International Symposium on Underwater Technology, pp. 349-354. MARTINS, J. A. de A., de Mello, P. C., Carneiro, M. L., Souza, C. A. G. F., and Adamowski, J. C.(2007), “Laboratory wave probes dynamic performance evaluation”, Proceedings of XX COPINAVAL - Congresso PanAmericano de Engenharia Naval e Transportes Marítimos, São Paulo, Brazil. DE MELLO, P. C. (2006), “Reduction of reflected waves in wave tank with parabolic beach”, M.Sc. Dissertation, COPPE, Federal University of Rio de Janeiro, Rio de Janeiro. Available at: http://www.oceanica.ufrj.br/intranet/modules/ rmdp/down. php?id=35 (in Portuguese). DE MELLO, P. C., Carneiro, M. L., Tannuri E. A., Nishimoto K. (2009), “USP active absorption wave basin: from the conception to the commissioning”, 4rd International Workshop on Applied Offshore Hydrodynamics, Rio de Janeiro, Brazil. NAITO, S., Nakamura, T., Sakashita, H., and Tomita, K. (1996), “A new configuration of wave basin and a control of wave generation and absorption-the case when an advancing ship comes across the given waves”, Proceedings of the 4th Pacific/Asia Offshore Mechanics Symposium, Vol. 226, pp. 207-212. NAITO, S. (2006), “Wave generation and absorption in wave basins: theory and application”, Proceedings 16th International Offshore and Polar Engineering Conference, San Francisco, California, USA. Vol. 5 No. 2 pp. 67-73 December 2010 Marine Systems & Ocean Technology 73 A Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra1, Eduardo A. Tannuri2, Felipe R. Pereira3, Rafael M. L. Madureira4, Isaias Q. Masetti5 and Haroldo Igreja6 1 Department of Naval Arch. & Ocean Eng., Numerical Offshore Tank (TPN-USP), University of São Paulo, Brazil, [email protected] 2 Department of Mechatronics Eng., Numerical Offshore Tank (TPN-USP), University of São Paulo, Brazil, [email protected] 3 Department of Naval Arch. & Ocean Eng., Numerical Offshore Tank (TPN-USP), University of São Paulo, Brazil, [email protected] 4 Petrobras Transportes SA, Petrobras, Brazil, [email protected] 5 Petrobras Transportes SA, Petrobras, Brazil, [email protected] 6 E&P - Serv, Petrobras, Brazil, [email protected] Abstract Sub-sea equipment installations are very complex operations, requiring pre-installation analysis to define the correct procedure and the weather “window” for a safe operation. This paper addresses the installation of a Mid Water Arch (MWA) intended to provide support to the riser. Connecting the riser to the MWA largely eliminates the dynamic forces that would otherwise cause friction and fatigue. The MWA is composed of riser guides and several buoyancy tanks and is kept in the water with tethers connected to an anchor. The installation procedure involves launching each component of the MWA (anchor, main structure and tethers), during which a tug boat with an A-frame and an assistance vessel are used to keep the buoy away from the tether and the launch cable. The waves induce oscillatory motions throughout the system and may cause large dynamic forces in the cables and tethers. Due to the complexity of the multi-body system, a comprehensive numerical and small-scale experimental analysis is conducted to calculate the proper dimensions for the launch cables and to define the limits of the environmental conditions. Numerical analysis was carried out in the Numerical Offshore Tank – TPN, a multi-processor offshore system simulator that considers the 6 degrees of freedom for each body and all environmental forces acting upon them. The lines are modeled by finite-element analysis. Furthermore, a full set of small-scale experiments were carried out at a towing tank that considered the response of the system when excited by sinusoidal motion at the top and emulated the wave excitation. Comparisons between numerical and experimental results showed good adherence between the calculated values. The validated numerical simulator was then used to analyze the complete complex installation procedure by considering an extensive set of environmental conditions. Keywords Subsea installation; Simulation; Offshore operation Nomenclature BTA Buoyancy Tank Assembly CG Center of Gravity DOF Degree of Freedom IPT State of São Paulo Technological Research Institute LVDT Linear variable differential transformer MWA Mid Water Arch TPN Numerical Offshore Tank RAO Response Amplitude Operator ROV Remotely Operated Vehicle Submitted to MS&OT on May 24 2010. Revised version submitted on Nov 18 2010. Accepted on Dec 10 2010. Editor: Celso Pesce. Vol. 5 No. 2 pp. 75-90 December 2010 Marine Systems & Ocean Technology 75 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja 1 Introduction Subsea equipments such as manifolds and riser supporting systems require complex offshore operations to be launched and positioned in the correct location in the seabed. Rowe et al. (2001) presented several problems associated with subsea launching. Although the focus of that work is deepwater operations, the main concerns may be also extrapolated for all launching operations. The most relevant problems pointed by the authors are: • Lifting equipments: problems associated with the loads to be lowered, dynamic amplification during the launch and capability of the equipments; • Load control and positioning: problems associated with the correct final laying positioning of the subsea equipment; • Weather conditions: problems associated with launching vessel induced motions and weather window to a safe operation. The present paper presents a methodology to analyze complex offshore operations involving sub-sea installations and several support vessels. The execution of full-scale experiments involving all vessels and components of the actual operation may be extremely complex and expensive. Furthermore, depending on the needs of the offshore industry, the time required to prepare and execute such experiments may not make the experiments feasible. search Institute – IPT towing tank. These results were then used to validate a numerical model developed at TPN from the University of São Paulo. Comparisons between the numerical and small-scale experimental results indicated that the numerical model was a reliable tool to predict the system’s behavior during installation. Complementary numerical simulations were completed to consider extreme wave conditions and an irregular sea spectrum. The simulations indicated some operational problems that may occur during the installation, and the results were used to re-design specific steps of the procedure. The main contribution of the paper is to present a successful case study of the hybrid methodology (simplified experiments and full time domain numerical analysis) applied to a complex subsea launching operation, under environmental conditions. Particularly, two critical steps of the launching procedure were addressed. Case 1 was defined as the step during which the anchor is lowered through the water while the tethers remain tension free since the BTA sits on the water’s surface. It is important to clarify that the anchor is supported by a lifting wire that is connected to the A-frame of the main installation vessel and the BTA is kept away from the lifting wire by the assistance vessel (see Fig. 1). Case 2 differs in that tension is added to the tethers, which pull the BTA into the water. Here again, the BTA is continuously kept away from the lifting wire by the assistance vessel, as seen in Fig. 2. Numerical simulation is a tool that engineers use for performing analysis prior to actual installation. Ferreira (2002) presented an extensive numerical analysis of a conventional manifold installation procedure using a linear frequency domain analysis. In that work, the importance of the coupled dynamic analysis was stressed. An alternative launching method using two vessels was presented by Santos et al, (2009). Nonlinear time domain simulation were used for predicting the loads in the cables, but no dynamic coupling between vessels and the load has been considered. In those works, no experimental validations were presented. However, due to the enormous complexity of some operations, the engineers cannot rely only on the numerical simulation results to make important decisions. A combination of numerical and experimental analysis was presented by Fernandes et al. (2006) for the evaluation of the pendulum method for subsea launching. This launching procedure requires one vessel and no environmental condition is considered. In that case, fundamental aspects of the experimental results were recovered by simulations, but rotational motions of the manifold could not be predicted. The results obtained in the analysis were important for the definition of the real operational installation procedure (Lima et al. 2008). Fig. 1 The launch of the anchor - Case 1 Fig. 2 The launch of the anchor connected to the BTA - Case 2 This paper presents an example of a hybrid methodology to analyze a complex sub-sea equipment installation. Simplified experiments were used to validate the numerical simulations, which were then used for further complex simulations for the full-scale operation under real environmental conditions. The installation of a Mid Water Arch (MWA) is considered. The MWA is a structure that provides riser support and consists of a Buoyancy Tank Assembly (BTA), an anchor and two tethers connecting the BTA to the anchor. During the installation, supplementary cables and two tug boats are employed. A full set of simplified and low-cost, small-scale experiments were carried out in the State of São Paulo Technological Re- 76 Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 75-90 December 2010 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja 2 Table 2 BTA properties Modeling data As previously mentioned, each MWA consists of a BTA, an anchor and two tethers connecting the BTA and the anchor. During the installation, supplementary cables and two tug boats are used. The technical descriptions of the equipment components and vessels involved in the operation are presented in this section. These data were used in the implementation of the numerical modeling of the operations and the experimental set-up. The anchor is assumed to be of gravity-type and consist of a steel-reinforced concrete slab. It is equipped with two tether connection lugs and four lifting lugs. The main weight properties of the anchor are summarized in Table 1, and a principle sketch with the main dimensions is shown in Fig. 3. Table 1 Anchor properties Fig. 3 Fig. 4 Pictures of the BTA Fig. 5 MWA model and cable system Anchor and cable assembly The BTA consists of two buoyancy tanks, a riser installation guide, a main frame steel structure, two hinged frames for tether connection and four lifting lugs for tug connection. Figure 4 presents images of the BTA during the construction, and Table 2 presents the main dimensions and weight properties of the BTA. The cables that connect the BTA to the assistance vessel during the installation of the MWA are shown in Fig. 5. Tethers of studless chain, 42m in length and 76mm in diameter, connect the anchor to the BTA. Each one weighs 48kN and presents a breaking load of 5,448kN approximately. Vol. 5 No. 2 pp. 75-90 December 2010 A lifting wire (launch cable) connects the anchor to the main vessel during the installation of the system. It is an 84-mm diameter steel cable with a breaking load of 4,312kN and stiffness equal to 216,300 kN/m². Two tethers connect the anchor to the BTA. They are 76-mm diameter studless chain, with 42m length and submerged weight of 44kN each. The main installation vessel is considered to be similar to the Normand Neptun tug boat, shown in Fig. 6, and is equipped Marine Systems & Ocean Technology 77 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja with an A-frame for launching the anchor. According to Fig. 7, by assuming that the A-frame connection point is located 12.2m above and 47.2m from the CG, the Response Amplitude Operators (RAO’s) of the vessel were obtained using the software WAMIT (WAMIT, 2000). Figure 8 presents the A-frame point heave and surge RAO for a head-sea incident wave. Large amplification of heave motion (factor 2.1) for wave periods close to 8s was verified. Fig. 6 Picture and main characteristics of the Normand Neptun Fig. 7 Position of the A-frame in the Normand Neptun Fig. 8 The RAO evaluated at the A-frame point (in head-sea waves) Head-sea waves, with 2.0m height and 9.0s peak period, were considered in the numerical and experimental analysis, for the installation location of 110m in depth. Case 1 comprises when the anchor is being lowered through the water, and the tethers are tension free because the BTA is still on water surface. A simple static analysis revealed that the mean traction in the lifting wire would be approximately 774kN, as presented in the Fig. 10. The transition to Case 2 occurs when the tethers are under tension, while the anchor is being lowered, which pulls the BTA into the water. In both cases, the BTA is distanced from the lifting wire by the assistance vessel. Fig. 10 Static analysis of Case 1 The static analysis was performed considering two different values for the horizontal tug force of the assistance vessel: 98kN and 196.2kN (10 and 20 ton, approximately). For the 98kN case, Fig. 11 shows the mean forces on each cable, and Fig. 12 shows the final static configuration. For the 196.2kN case, the static forces are presented in Fig. 13, and the geometrical configuration is shown in Fig. 14. A vessel similar to the Sidney Candies tug boat has also been considered for use as the assistance installation vessel. The main characteristics of this vessel are presented in Fig. 9. Fig. 9 78 Picture and main characteristics of the Sidney Candies Fig. 11 Static analysis of Case 2 (98kN auxiliary tug force) Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 75-90 December 2010 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja The mean traction in the lifting wire increased from 338kN to 386kN when the tug force was increased from 98kN to 196.2kN, which reduced the occurrence of cable slackening during launching, as will be discussed later. 3 Experimental details Tests were conducted at the State of São Paulo Technological Research Institute –IPT towing tank. According to the Petrobras requirements for design, four test conditions were applied: • Case 1 - the launch of the anchor; • Case 2 - the launch of the anchor connected to the BTA; Fig. 12 Static analysis of Case 2 (98kN auxiliary tug force) – final configuration Fig. 13 Static analysis of Case 2 (196.2kN auxiliary tug force) Considering the towing tank dimensions (6m wide and 4m deep), a scale of 1:50 was chosen for modeling the anchor, BTA and mooring system. Fig. 15 presents some photos of the anchor and BTA models. This small scale may be used to extrapolate results to full scale. The flow separation points around the anchor are well defined (since the anchor is a sharp-edge box). Therefore, the anchor drag force is weakly dependent on the Reynolds number, and is well predicted in the experiments. Furthermore, the most important dynamical effect that arises during the launching (cable slackening) is directly affected by the anchor (and not by the BTA) drag. Fig. 15 Fig. 14 Static analysis of Case 2 (196.2kN auxiliary tug force) – final configuration Vol. 5 No. 2 pp. 75-90 December 2010 Small-scale images of the anchor and BTA models (scale 1:50) The dynamics of the tug boat during the launch were considered as equivalent vertical movements imposed by means of a servo-controlled linear actuator (see Fig. 16). Sinusoidal movements were selected and applied during the vertical movements, according to the combinations of amplitude and periods shown in the Table 3. Marine Systems & Ocean Technology 79 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja mic amplification factors (defined as the relation between the maximum force and the mean force). Fig. 16 Images of the servo actuator and the table for anchor landing Table 3 Amplitude and period (Ai;Ti) combinations adopted for the sinusoidal movements imposed to the top of the launch cable. Values presented in full scale. Fig. 17 Monitored anchor during the launch test – Case 1 Table 4 Results of force on the anchor (Case 1 tests). In Case 1, nine sinusoidal movements were imposed to two different lengths of the lifting wire inside the water, L = 20m and L = 60m (dimensions in full scale). In Case 2, the anchor connected to the BTA was tested for L = 60m and L = 100m. In order to emulate ground effects, a submerged table was constructed for the last depth, also shown in Fig. 16. It is important to emphasize that a grid was applied to the submerged table in order to evaluate the azimuth of the anchor landing. Furthermore, for Case 2 conditions, two different angles between the launch line of the anchor and the tethers connecting to the BTA were considered: approximately 28° and 54°. A load cell with fine resolution mounted on the top of the launch cable measured the time-varying traction. A LVDT was used to measure the sinusoidal movement imposed to the top end of the launch line, and two biaxial accelerometers were integrated into an internal compartment of the anchor. Tests were filmed by a set of two cameras positioned above and lateral to the experimental setup, respectively. The first camera was installed at the carriage, and the second camera filmed through the inspection window of the towing tank. In Fig. 18, the dynamic amplification factors are presented as a function of the imposed motion amplitude. As expected, when the sinusoidal amplitude increases, or the period decreases, the dynamic amplification factor increases. 4 Experimental results 4.1 Case 1 - The launch of the anchor First, the launch of the anchor with an imposed oscillatory movement to the top end of the launch line was considered. A photo of the anchor during the launch is shown in Fig. 17. Table 4 presents the mean, maximum and minimum forces obtained from anchor launch, as well as the respective dyna- 80 According to the graphs in the Fig. 19, no combination exhibited a zero traction value in the analyzed amplitude and period ranges. The maximum force was 1285kN for 3m amplitude and 5.89s period. As a general procedure, all the time histories of force were pre-filtered in order to achieve the maximum, mean and minimum values. The pre-filtering was necessary due to high frequencies present in the signals. The signals were most Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 75-90 December 2010 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja likely associated to oscillations of launch line, which was not in the same scale as the anchor and BTA models. Figure 20 compares the original and filtered time histories of force for an imposed sinusoidal movement with an amplitude and period of 1.50m and 8.83s, respectively. Fig. 20 Fig. 18 Dynamic amplification factor of the force measured from above during the anchor launch Example of the force measurement for the combination MAPH3008A: the original time history and the filtered signal Due to the heave amplification in the A-frame point (Fig. 8), a 2.00m incident wave with period 8.83s corresponds to 3.90m motion amplitude in the lifting wire. Consequently, numerical simulations (that will be detailed later) indicated a higher value of force as compared to those shown in the combinations of Table 4 combinations. In fact, the simulations of a 2.00m incident irregular wave with period 8.83s induced a maximum force of 1100kN (see Table 6). It is interesting to note that a linear extrapolation of the experimental results indicated a 1055kN of maximum force. This is consistent with that obtained in TPN simulations (see Fig. 21). Further details about the numerical simulations are found in the next section. Fig. 19 Forces at the launch line during anchor installation Vol. 5 No. 2 pp. 75-90 December 2010 Fig. 21 Maximum forces at the launch line as function of the amplitude for the imposed sinusoidal movement. Linear extrapolation for A = 4.2m and T = 8.83s. 4.2 Case 2 - The launch of the anchor connected to the BTA Tests were completed to examine the effects of connecting the BTA to the anchor for two different lengths of the lifting wire, 60m and 100m. The same sinusoidal movements as in Case 1 were applied to the launch line. At 60m, two static configurations were considered. The first one corresponded to an angle of approximately 28° between the launch line and the tendons connecting the BTA. These conditions were equivalent to Marine Systems & Ocean Technology 81 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja Faux=98kN on the line from the BTA to the assistance installation vessel. In the second configuration, Faux=196.2kN, was applied to the line connecting the BTA and the tug boat. This configuration corresponded to a 54° angle. Both geometries are presented in Fig. 22. However, only the 28° configuration was tested at 100m. Fig. 22 Table 5 Results of force on the Case 2 tests. Static configurations for Case 2 - the launch of the anchor connected to the BTA: angles of approximately 28° and 54°between the tendons and the l launch line. Table 5 presents the results of all experimental configurations for Case 2. For each test, launch forces and dynamic amplification factors were obtained by the previous procedure (maximum, mean and minimum values). Figures 23, 24 and 25 depict the forces and dynamic amplification factors as a function of the sinusoidal amplitude and the traction at the assistance installation vessel (Faux=98kN and Faux=196.2kN, respectively). The graphs consider both configurations at L=60m, as well as the three periods of movement. As expected, as the amplitude of movement increases, the associated dynamic forces and amplification factor are amplified. The higher forces were observed for 5.89s period. 82 Fig. 23 (a) Dynamic amplification factor and (b) Values of the force at the anchor launch line with length L = 60m for sinusoidal movements with period T = 8.83s. Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 75-90 December 2010 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja Additionally, it was verified that by increasing the assistance installation vessel force, a reduction of the dynamic amplification factor could be observed. Such a behavior can be better distinguished by comparing the graphs in Fig. 26, where force time histories at the launch line are presented for both cases of auxiliary tug force (98kN and 196.2kN, respectively) at two different periods of imposed movement. Figures 27, 28 and 29 present the cases of an auxiliary tug force of 98kN, at two values of lifting wire length (L), 60m and 100m. As the depth increased there was a reasonable amplification of the traction at the launch line of the anchor. The same conclusion could be obtained though observation of Fig. 30, which compares the tests from different periods. Fig. 24 (a) Dynamic amplification factor and (b) Values of force at the anchor launch line with length L = 60m for sinusoidal movements with a period of T = 5.89s. Fig. 25 - (a) Dynamic amplification factor and (b) Values of force at the launch line of anchor with length L = 60m for the sinusoidal movements with a period of T = 11.79s. Vol. 5 No. 2 pp. 75-90 December 2010 Fig. 26 Time histories of force at the launch line for a 2.25-m amplitude and lifting line length of 60m. Marine Systems & Ocean Technology 83 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja Fig. 27 Fig. 29 (a) Dynamic amplification factor and (b) Values of force at the anchor launch line for period T = 11.79s, Faux = 98kN and two values of line length (60m and 100m). Fig. 30 Dynamic amplification factor as a function of the period, A = 2.25m and Faux = 98kN. (a) Dynamic amplification factor and (b) Values of force at the anchor launch line, for period T = 8.83s, Faux = 98kN and two values of line length (60m and 100m). 5 Numerical analysis and validation Numerical models of the MWA launching procedure were programmed in the Numerical Offshore Tank – TPN. The TPN is a multi-processor offshore system simulator that considers the 6DOF for each body and all environmental forces acting in them, as well as complex finite element models for the cables and mooring lines (Nishimoto et al, 2003). A full description of the models included in TPN is given in the Appendix. Fig. 28 84 (a) Dynamic amplification factor and (b) Values of force at the launch line of anchor for period T = 5.89s, Faux = 98kN and two values of line length (60m and 100m). Simulations with the same conditions as the experimental cases were carried out, in order to validate the numerical models with the pre-existing small-scale experiments. After comparable results were verified between both methods, simulations involving irregular waves were performed. This allowed for evaluation of the behavior of the actual system during offshore operation. Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 75-90 December 2010 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja 5.1 Irregular waves - real system behavior Case 1 - The launch of the anchor The launch of the anchor was simulated with several differing lengths of lifting wire. An example of the 3-D view of the numerical model is show in Fig. 31. The behavior of the system under a real sea state was predicted by means of numerical simulations. The simulations considered several lifting wire lengths and wave significant height of 2.00m with a 9.00s peak period (Pierson-Moskowitz spectrum). Table 6 and Fig. 33 show these results. The wire traction was smaller than 1100kN for all cases without the occurrence of cable slackening. Each simulation considers 500s of operation. Table 6 Lifting wire traction, irregular waves (Tp = 9.0s; Hs = 2.0m) – Case 1. Fig. 31 TPN model for the launch of the anchor (10m lifting wire). Regular waves - comparison with experiments Numerical simulations with regular waves were carried out, to allow for direct comparisons with the experimental results presented in the previous section. Figure 32 shows the results when the wave period was defined as 8.83s. A very good adherence between numerical and experimental results was verified for all amplitudes considered. Fig. 33 5.2 Irregular waves (T p = 9.0s; Hs = 2.0m) - Case 1. Case 2 - The launch of the anchor connected to the BTA Several numerical simulations were carried out with the anchor directly connected to the BTA during launch in order to make comparisons with experimental results and to predict the behavior of the system under real sea conditions. The 3-D view of the numerical model is shown in Fig. 34. Fig. 32 Regular waves (T = 8.83s) - Case 1 - comparison between experimental and numerical simulation results. Vol. 5 No. 2 pp. 75-90 December 2010 Fig. 34 TPN model for the launch of the anchor connected to the BTA - Case 2. Marine Systems & Ocean Technology 85 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja Regular waves - comparison with experiments Table 7 shows the results of several numerical simulations of Case 2, considering regular waves as compared to experimental results. Such a comparison is also presented in Fig. 35. An acceptable adherence between the results was seen, except when the wave period was 5.90s, in which case the dynamic amplification factors obtained in the experiments were higher than those obtained in the numerical simulation. Such difference may be explained by the cable dynamics, since the stiffness used in the experiments was not exactly the same used in the simulations, due to practical limitations. It is worth mentioning that for the situations with greater auxiliary tug force (196.2kN), the mean traction in the lifting wire increased (as previously shown in the static analysis), but the amplification factor decreased. The same conclusion was drawn in the experimental analysis. 2.0m wave height with a 9.0s peak period (Pierson-Moskowitz spectrum). Table 8 presents the results of the simulations, which took into account the lifting wire, tether tractions and the geometrical configuration of the systems (distance and angle of BTA and lifting wire, as defined in Fig. 12). It could be seen that for all cases, there was no risk of collision between the BTA and the lifting wire. The minimum distance between BTA and lifting wire was 17.5m for all cases. Figures 37, 38, 39 and 40 present the dynamic amplification factor and the maximum traction in the lifting wire and in the tether. Several operational problems could be identified from these results: • Large forces in the tether that reached 1800kN with an amplification factor of up to 6.5; • Lifting wire and tether slackening for almost all cases; • An auxiliary tug force of 196.2kN that reduced the amplification factor in the lifting wire from 3 to 2.4, but increased the tether amplification factor (from 6.0 to 6.5). The time series of the lifting wire traction for the case BEPA450830A is shown in Fig. 36. It corresponds to the case with regular wave of 2.25m amplitude and 11.78s period, lifting wire length of 60m and Faux=98kN. For this numerical simulation case, the maximum value was taken as the mean of the peak values. This value was chosen since a large variability was observed, due to numerical convergence problems in the integration of the cable numerical model. The mean (dashed line) and maximum (continuous line) values of the traction are also indicated on the plots. It must be stressed that, although the dynamic amplification factors were very similar for the experimental and numerical results, the absolute values of the mean and maximum tractions were not very close. Such discrepancies may be explained by differences in the static configuration of the experiments. A visual (and rough) procedure was used in the initial experimental set-up, and the static configurations presented in Fig. 12 and 14 could not be reproduced accurately. Table 7 Lifting Wire Traction - Numerical and Experimental Results - Regular waves - Case 2. Irregular waves - real system behavior The behavior of the systems under real sea conditions was predicted by means of numerical simulations. The simulations considered several lifting wire lengths, and a 86 Fig. 35 Comparison of the dynamic amplification factor between experimental and numerical simulation results - Regular Waves (Case 2). Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 75-90 December 2010 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja Fig. 36 Lifting wire traction - Length = 60m; Amplitude = 2.25m; Period = 8.80s; Faux = 98kN (BEPA 45 08 30A). Fig. 38 Fig. 37 Irreg. waves; Lifting wire length 60m; Faux=98kN Fig. 39 - Irreg. waves; Lifting wire length 100m; Faux=98kN Vol. 5 No. 2 pp. 75-90 December 2010 Irreg. waves; Lifting wire length 60m; Faux=196.2kN Marine Systems & Ocean Technology 87 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja 6 New launching procedure The experimental and numerical analysis showed that one of the launch steps (the launch of the anchor connected to the MWA) in the operation is critical for the line behavior. Since the traction in the cables may reach large values, slackening may occur. A high dynamic amplification was attained because the negative submerged weight of the MWA reduced the mean traction of the lifting wire. Therefore, the operation was considered unsafe by the engineers and by the operational staff. The numerical simulations indicated that the slackening may occurs for 2m significative wave height. Smaller heights were not verified, so a precise weather window cannot be obtained from the analysis. However, only for an illustrative purpose, if one considers that 2m is the limiting environmental condition, such weather limitation is very restrictive considering Campos Basin scenario. In that basin, in more than 55% of the time the significant wave height is larger than 2m. During the winter, this occurrence increases to approximately 74%. A novel procedure was proposed to prevent the launch of the MWA connected to the anchor in Case 2: launching procedure for the anchor should follow that presented in Case 1. In this case, the anchor would be launched towards the sea-floor, and a ROV would be used to adjust the fine positioning of the anchor on the sea-floor. A cable connecting the anchor to an auxiliary vessel would be used in this step to assist the anchor positioning. Afterwards, the MWA would be launched alone using a provisory heavy chain connected to it to increase its submerged weight. The auxiliary vessel would also be used here. Thus, the MWA (and the heavy chain) would descend to the anchor, and a ROV would then connect the tethers and discard the heavy chains. Fig. 40 Irreg. waves; Lifting wire length 100m; Faux=196.2kN Table 8 Lifting Wire and Tether Traction - Numerical and Experimental Results - Irregular waves - Case 2. With this novel procedure, the launch of the MWA and heavy chains should demonstrate similar dynamics to that of the anchor launch in Case 1. Table 9 presents a qualitative comparison between the procedure studied in the present paper (Anchor connected to the BTA) and the new procedure (two-stages launching). In fact, the major advantage of the new procedure is related to the overall dynamics of the systems, that reduces the occurrence of cable slackening and the probability of line rupture during installation. Table 9 Comparison between procedures for MWA installation. 88 Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 75-90 December 2010 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja 7 Conclusions The present paper addresses a methodology to analyze complex offshore operations involving sub-sea installation and several support vessels. Simple experiments were used to validate a numerical simulator that was then used for complex simulations of the complete installation operation under real environmental conditions. A procedure has been proposed for the installation of a Mid Water Arch – MWA, which consists of a structure to provide riser support. The installation would involve two vessels and several cables connecting them to the MWA components. The analysis presented showed that during one of the steps of the launch operation (the launch of the anchor connected to the MWA), the traction in the cables may reach large values, and slackening may occur. A novel launch procedure has been proposed and successfully applied to the installation of more than 3 MWAs in the Campos Basin. FERREIRA, M.D. (2002), “Coupled hydrodynamic analysis of an AHTS and a box structure in waves”, Proceeding of International Offshore and Polar Engineering Conference, ISOPE. LIMA, J.M.T.G., Kuppens, M.L., Silveira, P.F., Stock, P.F.K. (2008), “Development of subsea facilities in the Roncador Field (P-52)”, Offshore Technology Conference, OTC, Houston, TX, USA. SANTOS, M., Neves, C., Sanches, C. (2009), “Y-Method for subsea equipment installation”, DOT Deepwater Offshore Technology Conference, Houston, TX, USA. NISHIMOTO, K., Ferreira, M., Martins, M., Masetti, I., Martins Filho, P., Russo, A., Caldo, J., and Silveira, S. (2003), “Numerical offshore tank: development of numerical offshore tank for ultra deep water oil production systems”. In Proceedings of the International Conference on Offshore Mechanics and Arctic Engineering - OMAE, Cancun, Mexico. OCIMF, (1994), “Predictions of wind and current loads on VLCCs”, Oil Companies International Marine Forum. PINKSTER, J.A., (1988), “Low frequency second order wave exciting forces on floating structures”, PhD Thesis, Delft University of Technology, The Netherlands. Acknowledgements The authors gratefully acknowledge Petrobras for supporting the research project conducted at the University of São Paulo. The second author acknowledges CNPq, the Brazilian National Research Council, Research Grant 301686/2007-6. ROWE, J.S., Mackenzie, B., Snell, R. (2001), “Deepwater installation of subsea hardware”, Proceedings of the 10th Offshore Symposium, SNAME, Houston, TX, USA. S IMOS , A.N. ; Tannuri, E. A. ; Pesce, C.P. ; Aranha, J. A. P.(2001), “A quasi-explicit hydrodynamic model for the dynamic analysis of a moored FPSO under current action”, Journal of Ship Research, v. 45, n. 4, p. 289-301. TANNURI, E.A., Morishita, H.M. (2006), “Experimental and numerical evaluation of a typical dynamic positioning system”, Applied Ocean Research, vol. 28 pp. 133-146. References ARANHA, J.A.P. (1994), “A formula for wave damping in the drift of a floating body”, Journal of Fluid Mechanics, vol. 272, pp.147-155. FALTINSEN, O.M. (1990), “Sea loads on ships and offshore structures”, Cambridge, Cambridge University Press, England. FERNANDES, A.C., Santos, M., Barreira, R., Ribeiro, M. (2006), “Pendulous installation method prospective model testing and numerical analysis”, Proceedings of the International Conference on Offshore Mechanics and Arctic Engineering - OMAE, Hamburg, Germany. Vol. 5 No. 2 pp. 75-90 December 2010 Marine Systems & Ocean Technology 89 Numerical and experimental procedure for designing sub-sea installation operations André L. C. Fujarra, Eduardo A. Tannuri, Felipe R. Pereira, Rafael M. L. Madureira, Isaias Q. Masetti and Haroldo Igreja Appendix - TPN Description The TPN is a time domain numerical procedure designed for the analysis of moored and DP offshore systems. The inputs of the simulator are: • Floating body main parameters (dimensions, mass matrix, etc.); • Aerodynamic drag coefficients (following standard given in OCIMF, 1994 ); • Current coefficients (following standard given in OCIMF, 1994) or hydrodynamic derivatives; thrust allocation, must be used to distribute control forces among thrusters. It guarantees minimum power consumption to generate the required total forces and moment, positioning the vessel. At last, a control algorithm uses the filtered motion measurements to calculate such required forces and moment. Normally, a wind feedforward control is also included, enabling to estimate wind load action on the vessel (based on wind sensor measurements) and to compensate it by means of propellers. Furthermore, the simulator also includes models for propellers, taking into account their characteristics curves, being able to estimate real power consumption and delivered thrust. It also evaluates time delay between command and propeller response, caused by axis inertia. • Hydrodynamic coefficients (potential damping, added mass, first and second order wave force coefficients); • Environmental conditions (wave and wind spectra, current); • Mooring and risers system characteristics; • Thrusters characteristics and layout; • DP modes and parameters. The non-linear time-domain simulation runs in a parallel cluster computing system and outputs time series describing the motions of up to two floating unities (FU) in six degrees of freedom (6DOF), tensions on the mooring lines and hawser, propellers thrust and power, etc., and a corresponding statistical summary. 3D visualization outputs are also available. The floating body high frequency motion (HF) due to the wave action can be evaluated in two different ways. In the simpler one the HF motion evaluated by the RAO is added to the low frequency motion (LF) that is calculated by the 3rd order Runge-Kutta integration method. Alternatively, the wave 1st order forces are applied to the body and all motion components are obtained dynamically solving the equations of motion. The current force can be evaluated through 3 different models: OCIMF Model, Cross flow Model, Maneuvering Model or Short Wing Model (Simos et al, 2001). It is possible to analyze 3D constant or oscillatory current profile. The simulator allows constant wind and gusty wind. The wind spectra implemented in the code are Harris, Wills and API. The wave can be regular and irregular. For irregular waves the spectra formulations available are Pierson-Moskowitz, JONSWAP and Gaussian. The wave first and second-order effects are modeled (see Faltinsen, 1990 and Pinkster, 1988) and wave-drift damping effects are included according to Aranha, 1994. The wave coefficients are evaluated by WAMIT (Wamit, 2000). Three main classes of algorithms used in commercial DP systems are also implemented in TPN (Tannuri and Morishita, 2006). A low-pass filter, called wave-filter, is employed to separate high-frequency components (excited by waves) from measured signals. Such decomposition must be performed because the DP system must only control low-frequency motion, since high-frequency motion would require enormous power to be attenuated and could cause extra tear and wear in propellers. Furthermore, an optimization algorithm, called 90 Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 75-90 December 2010 Model test philosophy for FPSO’s in deep brazilian waters Mamoun Naciri Single Buoy Moorings Inc. [email protected] Abstract Recent discoveries in the deep waters of the Santos Basin Offshore Brazil are paving the way for field developments based on spread or turret moored FPSO’s. For decades, model testing of moored floating structures has been a corner stone during project execution. There were mainly two reasons 1) to obtain design loads to feed into the structural design and 2) to verify with site specific meteocean conditions that no unforeseen phenomena were taking place. The advent during the last two decades of increasingly efficient analysis tools and computer hardware has made the first reason for performing model tests less pressing. There remain, however, a caveat that analyses results could be proven to be in good agreement with experiments. Invitations To Tender (ITT) received by SBM in recent years for FPSO’s to be deployed in deep water Offshore Brazil have systematically called for model tests and for calibration of the numerical analysis tools used for design against project specific experimental results. The paper will present SBM thoughts on optimization of the model test Scope of Work in the larger context of the FPSO engineering and design phase. An example from a recently executed FPSO project offshore Brazil will be selected for illustration. Keywords Brazil, FPSO, Model tests, Deep water, Sea keeping, Station keeping 1 Introduction It is anticipated that the recent discoveries in the Santos Basin pre-salt layers in the Tupi, Iara and Guara fields will nearly double Brazil’s current oil reserves (see Upstream 2009). Development of these and other fields in this basin will require a large number of FPSOs moored in water depths in excess of 2000m. Recent Invitations To Tender (ITT) received by SBM for FPSO’s to be deployed in deep water offshore Brazil almost invariably stipulate that model tests be performed. In some instances, the nature of tests to be performed is clearly spelled out e.g. wind tunnel tests, sea-keeping tests and station-keeping tests. With model tests so much part of the Offshore FPS culture for decades, it is understandable that the abovementioned requirements be found in ITT’s. Nevertheless, it is worthwhile to step back and ponder on the deep-rooted reasons why we perform model tests and analyze in §2 if these reasons are today as pressing as they used to be decades ago. In §3 an inventory of deep water FPSO’s recently executed by SBM indicates whether or not model tests were performed. In §4, a typical model test scope of work is presented outlining the specific goals each category of tests is aiming to fulfill. The degree of maturity of station keeping numerical tools is assessed in §5 through comparisons between experimental and calculated results for a recent deepwater project. Conclusions are drawn in §6 regarding how best to combine experiments and numerical analysis. Submitted to MS&OT on Aug 22 2010. Revised version submitted on Dec 02 2010. Accepted on Dec 18 2010. Editor: Marcelo A. S. Neves. Vol. 5 No. 2 pp. 91-101 December 2010 Marine Systems & Ocean Technology 91 Model test philosophy for FPSO’s in deep brazilian waters Mamoun Naciri 2 Model test objectives For decades, model tests have been an integral part of the design of floating offshore systems. For the sake of terminology, model tests refer in this paper to tests performed on a moored floating structure at a reduced scale (typically 1:40 to 1:80) in a wave basin. This facility has generally the ability to generate wind and current as well. The main reasons why model tests are performed have changed over the years. One of the enduring reasons for performing model tests is to have a reality check of a novel concept or component thereof. Another historical, and perhaps less enduring, reason for performing model tests is to provide direct load/motion input to the structural / mechanical design teams. This was particularly true in the seventies and eighties when both computer hardware and numerical tools could not cope with analysis requirements. This remains true for some very specific issues concerning mature floating concepts (greenwater & slamming for FPSO’s or slamming, air gap/run-up issues for TLP’s, VIM for SPARs / TLP’s etc..) where analyses methods have not yet matured to a sufficient degree to address these issues with enough confidence. With the advent of powerful computers and sophisticated analysis tools, the focus of model tests has shifted somewhat to a means to verify / validate the numerical analysis tools employed to derive design loads and motions. Finally, model tests are often required to provide the project team the comfort (or perception thereof) that the designed floating structure has passed a reality check with site specific environments. Altogether four reasons for performing model tests have been identified (concept verification, source of design loads, validation / calibration of numerical tools, comfort on the global performance). These reasons are now revisited in the specific case of a deepwater FPSO. With more than 90 FPSOs now in operation around the word, the FPSO can hardly be considered as a novel concept. What may however be considered is the envelope of already operating FPSO’s in terms of design parameters: • Water depth; Consider for instance a water depth of 1800m a scale model of 1:60 and a wave basin depth of 10m. The modeled water depth is 600m i.e. one third of the full scale depth. Mooring and riser must be truncated. When designing a truncated mooring system, attempt is made to conserve the following parameters: • Horizontal mooring stiffness over a large enough excursion range; • Suspended weight over a large enough excursion range; • Low frequency mooring line damping; • Dynamic top tension. It is not always possible to match well all parameters and therefore a compromise should be sought depending on the design parameters of interest. If excursions are the prominent issue, particular attention will be paid to meeting the horizontal mooring stiffness. If turret loads are the main concern, also the total vertical weight should be modeled accurately. If tensions are the prime test results, the dynamics of the truncated line should be as close as possible to the full depth mooring line. Figure 1 below shows a comparison of load excursion curves for the full depth (1800m) and truncated (600m) mooring system. A good agreement is found up to 9% of the full scale water depth. Recent Invitations To Tender (ITT) received by SBM for FPSO’s to be deployed in deep water offshore Brazil almost invariably stipulate that model tests be performed. In some instances, the nature of tests to be performed is clearly spelled out e.g. wind tunnel tests, sea-keeping tests and station-keeping tests. With model tests so much part of the Offshore FPS culture for decades, it is understandable that the abovementioned requirements be found in ITT’s. Nevertheless, it is worthwhile to step back and ponder on the deep-rooted reasons why we perform model tests and analyze in §2 if these reasons are today as pressing as they used to be decades ago. In §3 an inventory of deep water FPSO’s recently executed by SBM indicates whether or not model tests were performed. In §4, a typical model test scope of work is presented outlining the specific goals each category of tests is aiming to fulfill. The degree of maturity of station keeping numerical tools is assessed in §5 through comparisons between experimental and calculated results for a recent deepwater project. Conclusions are drawn in §6 regarding how best to combine experiments and numerical analysis. • Environments (significant wave height, wind & current speeds etc.); • Vessel size; • Mooring system type; • Mooring force; • Suspended weight (fluid transfer system); If one (several) of the above parameters is (are) significantly outside the envelope of the existing FPSO fleet, one may ponder and consider model testing. This is further discussed in §3. Could one rely today entirely on model test results for design verification and input to structural and mechanical design? 92 Fig. 1 Full depth and truncated load-excursion characteristics Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 91-101 December 2010 Model test philosophy for FPSO’s in deep brazilian waters Mamoun Naciri Likewise, when modeling the truncated riser system, from a mooring system design point of view, attempt is made to conserve the following parameters: • Suspended weight over a large enough excursion range; • Mean current load on riser system; Furthermore, the increased complexity of the meteocean conditions seen in recent years results in ever increasing numbers of combinations to consider during design verification. This clearly precludes the sole reliance on model testing. A good example is the recent introduction of (Hs,Tp) iso-probability contours (see Figure 3) per direction in Petrobras meteocean condition reports instead of the single (Hs,Tp) pair seen before. • Low frequency riser damping. Since riser top angles are relatively small, the associated horizontal stiffness is generally small compared to the horizontal mooring stiffness. If the number of risers exceeds the number of mooring lines by far and the water depth is large enough this may no longer be true. From a mooring system point of view, the current load on risers and the associated damping are important. Figure 2 illustrates a typical 10-year return period current profile with the truncated water depth indicated in red. Ten-year return period currents are generally associated with the 100-year wind sea and wind conditions that are critical for the design. Fig. 3 100-year (Hs,Tp) contour for a location offshore Brazil. In summary, it appears clearly that mooring/turret systems design for deepwater FPSO’s cannot rely solely on model tests. The third reason invoked for performing model testing is to provide material for comparison, tuning and validation of the numerical tools ultimately used in the detailed design. 3 Fig. 2 10-year current profile offshore Brazil. The graph shows clearly that the current profile is not restricted to the model depth and that drag loads on two third of the water column will be missed in the model basin. Furthermore, current profiles are not necessarily unidirectional throughout the water column. In model basins, the current can flow only in one direction and there may be limitations in terms of the maximum current speed achieved at a given depth for a given scale. Experience executing deepwater FPSO’s SBM experience executing deep water FPSO’s worldwide is summarized in Table A1 (Appendix A). The threshold of deepwater has been set to 500m. The main parameters listed in the abovementioned table are: • Country; • Client; • Water depth; In summary, it will be difficult to recover the full depth current induced mean loads with the truncated riser system – and likewise for low frequency riser damping. This means that design excursions cannot be obtained reliably from a model test when such drastic truncation is required. • Vessel deadweight capacity; Furthermore, as the low frequency response of moored structures is affected by wave groups, a single realization of a sea state is clearly not enough to obtain statistically reliable results. If design parameters were to be derived from tests, numerous realizations of a given sea state should be used thus increasing the test program significantly. • Date of first oil. Vol. 5 No. 2 pp. 91-101 December 2010 • 100-year significant wave height (as a measure of the severity of the environment); • Number of risers/umbilicals; For each FPSO, the table indicates whether model tests were performed or not. Figure 4 hereafter shows the chronological evolution of water depth. Projects for which model tests were performed are identified with an icon showing a vessel scale model. Marine Systems & Ocean Technology 93 Model test philosophy for FPSO’s in deep brazilian waters Mamoun Naciri Fig. 4 Time line of FPSO projects versus water depth. Fig. 6 FPSO II moored in 1260m water depth in Brazil (a record depth at the time) was not model tested by SBM. The first model test campaign is in a much smaller water depth of 850m in the Adriatic Sea for a different Client (AGIP). From 2000 to 2008 several FPSO’s in West of Africa (ExxonMobil) and offshore Brazil moored in less than 1400m water depth have been executed without model testing. The Espirito Santo FPSO in 1780m water depth was clearly outside the envelope of previously executed FPSO’s. Furthermore, it was important for Shell to have a good understanding of extreme roll motions to be able to design the flex joints of the novel steel catenary lazy wave risers (see Lavagna et al. 2009). The other two model tests are for water depths within the envelope. It is worthwhile to emphasize that with taut & semi-taut chain-polyester-chain systems, the light weight of the mid-water segment helps cope with water depth increases without significant changes in suspended weight nor in global performance. Figure 5 hereafter shows the chronological evolution of 100year Hs. The P57 FPSO distinguishes itself by being spread moored (all other FPSO’s are turret moored) and by the number of risers connected. For this unit water depth and Hs are well within the envelope of past projects. After a long spell of deepwater projects executed on both sides of the Atlantic without any model tests, a new trend has emerged recently favoring model test campaigns for deep water FPSO’s offshore Brazil. The main drivers for this trend appear to be: • First FPSO for new operator Offshore Brazil; • Stringent roll performance criteria in view of novel riser system; • FPSO outside envelope of existing units for historical operator Petrobras i.e. - Spread moored (most existing FPSO’s are turret moored); - Large number of risers suspended from the side. The above is in line with the four reasons highlighted in Chapter 2 for performing model tests (concept verification, source of design loads, validation / calibration of numerical tools, comfort on the global performance). In the next chapter, a typical scope of work for model testing a deepwater FPSO is described based on recent ITTs. 4 Fig. 5 Time line of FPSO projects versus Hs. The 100-year Hs value for the three most recent projects is within the range of previously executed projects in Brazil. The Frade FPSO neither breaks a depth record nor an Hs record (Hs=7m) but is Chevron’s first FPSO offshore Brazil. Figure 6 hereafter illustrates the chronological evolution of the number of risers. 94 Time line of FPSO projects versus number of risers. Model test scope of work A typical model test scope for an FPSO includes wind tunnel tests, sea-keeping test and station keeping tests. Wind tunnel tests provide key information which will impact vessel mean forces and headings and thus 1st and 2nd order responses. Furthermore, as these tests are very inexpensive, they should be mandatory for any FPSO project especially when the underwater part of the hull departs from that of VLCC (large bilge keels, sponsons, riser balcony etc…) and/or when process equipment on deck contributes significantly to the overall windage areas. Sea-keeping tests are generally aimed at documenting the first order motion and acceleration responses, freeboard exceedance (greenwater), bow slamming (if any) in a number of wave conditions. A typical test program will include: Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 91-101 December 2010 Model test philosophy for FPSO’s in deep brazilian waters Mamoun Naciri • Heeling tests to document metacentric heights; • Added mass, radiation damping and total wave force RAO’s from diffraction database; • Free floating decay tests to document natural periods in heave, roll and pitch and associated damping; • Convolution used to account correctly for radiation effects; • Regular and irregular waves and/or white noise tests at relevant incidences. • Current load on mooring & risers and associated damping accounted for by use of full line dynamics; For tests in waves, the hull is restrained by an equivalent horizontal mooring system. The focus of these tests is generally on roll motions. Effectiveness of bilge keels, impact of sponsons or of a riser balcony on the roll performance can be assessed. Strict roll performance criteria specified by the Client can be verified during such sea-keeping tests. In view of the sensitivity of some process equipment (e.g. fractionation towers) to transverse accelerations, it is highly recommended to perform sea-keeping tests for non-conventional hull shapes. • The turret is modeled as an independent structure to which mooring lines and risers are attached. The FPSO is free to weathervane about the turret vertical axis. The numerical model is shown in Figure 7; Station-keeping tests are aimed at verifying the global performance of the mooring system (excursions, mooring line tensions), of the turret system (chain table and bearing loads) in a limited number of combinations of environments and FPSO loading conditions. A typical test program will include: • Static tests to document stiffness of mooring system (and riser system if relevant); • Decay tests in calm water and in current for horizontal motions with mooring and risers connected; • Wind and current coefficients as per wind tunnel tests; • Wave elevation imported from wave calibration test (without FPSO); • Wind speed is constant in the time domain simulations; • Current speed is constant in the time domain simulations. The depth profile measured during the calibration phase of the model tests is implemented; • The numerical roll damping model consists of both linear and quadratic damping coefficients. These coefficients are derived such that the numerical simulation of the free floating decay matches in the time domain the measured roll decay; preferably for up to 20 periods and with due attention to amplitudes and phases. • Irregular wave tests including wind and current. It is good practice to include a few tests in waves only (this is very helpful for the calibration of numerical tools as discussed further in §5). 5 Effectiveness of station keeping numerical tools The purpose of this section is to demonstrate the maturity of numerical tools used in SBM Offshore by comparing model test results with numerical simulations for a deep water turret-moored FPSO in Brazilian environment. The FPSO is converted from a VLCC hull. The mooring system consists of three bundles of three lines each. The line composition includes a suction pile, a bottom chain segment, a mid-water polyester segment and a top chain segment. For simplicity risers have been lumped into a reduced number of equivalent risers. The numerical tool utilized for this comparison is the AQWA suite developed and maintained by Century Dynamics Limited; an ANSYS company. 5.1 Methodology 5.2 Illustration of the numerical model. Test matrix Four model tests have been selected for comparison with the numerical model. These correspond to the oblique environment described below: • Waves: Hs = 7.8m, Tp = 15.4s, γ = 1.7. The direction of wave propagation is 225°; • Wind: Uw=34.3m/s. The wind speed is constant. The direction the wind is blowing to is 195°; • Current: Uc=1.02m/s. The direction towards which the current is flowing is 180°. The following assumptions are made for the time domain simulations: Vol. 5 No. 2 pp. 91-101 December 2010 Fig. 7 The test matrix is shown in Table 1 below. Marine Systems & Ocean Technology 95 Model test philosophy for FPSO’s in deep brazilian waters Mamoun Naciri Table 1 5.3 Test matrix Table 2 Measured and calculated mean headings Wave elevation import The calibrated wave elevation in the presence of current and without the FPSO is used. The RMS wave elevations as measured in the basin and as imported in the simulation are shown below: • Test: RMS=1.956m • Simulation: RMS=1.951m Excellent agreement is found (-0.26%). The measured and imported wave elevations are compared in Figure 8 below. Good agreement is found in the time domain as well. During model tests, the FPSO will experience yaw fluctuations due to wind and current turbulence. In contrast, the numerical calculations assume constant wind and current speeds. Mean turret excursions The mean X and Y positions of the turret chain table when the FPSO is subjected to wind, waves and current are summarized in Table 3 below. Table 3 Measured and calculated mean turret excursions A very good agreement is found for the post-installation stiffness case which is designing for excursions. Mean anchor line tensions The mean tensions from the model tests and simulations are compared in Table 4 below for the middle line of each bundle. Table 4 Fig. 8 5.4 Measured and calculated mean tensions Wave elevation import in time domain simulation tool. FPSO under mean environmental loads Mean FPSO headings The mean headings from measurements and simulations are summarized in Table 2 below. The wind direction in the simulation has been shifted by 3.5° to match the measured heading in wind only condition. Simulated mean headings agree well with measurements with differences less than 1° when all components of the environment are present. 96 Agreement between tests and calculations is within less than 3% for the post-installation mooring stiffness. Simulations Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 91-101 December 2010 Model test philosophy for FPSO’s in deep brazilian waters Mamoun Naciri over-estimate by 8 to 14% the mean tensions with the storm polyester stiffness. Table 6 RMS motions at turret in wind and current only. Mean mooring force The mean horizontal mooring force due to both anchoring and riser systems are compared in Table 5 below. Table 5 Measured and calculated mean horizontal mooring forces. The above turret position fluctuations due to wind and current show the benefit of performing a few tests in waves only. The repeatability of waves allows a one to one comparison between a given test and a simulation. This adds more value to the calibration exercise. 5.6 The magnitude of the mean mooring force is recovered within less than 10%. Differences are observed in the azimuth which may be due to the presence of localized transverse current in the basin. Note that the simulation provided conservative mooring force values. 5.5 FPSO vertical motions at turret location The FPSO heave and pitch motions contribute mostly to the heave motion at the chain table. The statistics of the total heave motion at this location are compared in Table 7 hereafter. Excellent agreement is found in terms of RMS response. Similar agreement is found for the pitch motion. The largest discrepancy found is 6%. Table 7 Total heave motion at turret location. FPSO in wind and current only One main difference between these model tests and the corresponding simulations is that the current and wind speed are strictly constant only in the latter. In order to assess the variability of wind and current and its effect on the FPSO, the envelope of the measured turret trajectory during the wind and current only tests has been plotted in Figure 9 hereafter. Furthermore, good agreement is found in the time domain as shown for heave in Figure 10. Fig. 10 Measured and computed heave at turret – fully loaded FPSO (measurements in blue). Figure 11 below shows time series of the measured and computed roll motions for the ballasted FPSO. A fair agreement is found in this near head on condition (15deg off the bow). Fig. 9 Turret trajectory envelope in wind and current only tests. The above excursions will clearly not be accounted for in the numerical simulations. It is furthermore not possible to filter out these fluctuations from the tests in wind, waves and current since there is no repeatability in the wind and current turbulence and there is no simple way to differentiate the wind and current-induced LF content from the wave-induced LF content. Consequently, levels of agreement in horizontal motions should be assessed in this context. The measured horizontal RMS motions are shown in Table 6: Vol. 5 No. 2 pp. 91-101 December 2010 Fig. 11 5.7 Measured and computed roll motion – Ballasted FPSO (measurements in blue). Dynamic amplification factors The DAF is calculated as the ratio of the maximum dynamic tension to the maximum LF mooring line tension. The DAF has been computed for the ballasted condition with polyester Marine Systems & Ocean Technology 97 Model test philosophy for FPSO’s in deep brazilian waters Mamoun Naciri storm stiffness. Table 8 below illustrates the DAF derived for the three most loaded lines (lines 1, 2 and 3). Table 8 Dynamic Amplification Factors. Note that the computed excursions are much less than the design excursions of about 130m (intact case). Offshore Brazil, the excursions are dominated by the following components (in decreasing order of importance): mean environment, LF and WF loads. Owing to the severe truncation, two thirds of the water column is missing and the current profile in the remaining (top) third of the water column is somewhat smaller than specified (due to current generation limitations), the current loads are drastically underestimated and thus the excursions. Excellent agreement is found between measured and calculated DAF values. This proves the ability of the simulation to capture the dynamics of mooring lines in waves and current. Polyester systems in deep water usually have very small dynamic amplification as demonstrated above. 5.8 The measured maximum excursions are recovered numerically within less than 5%. The above excursions would have been larger had the environment in between two bundles. Turret low frequency excursions 5.9 LF mooring forces The maximum LF horizontal mooring forces have been computed from both model tests and simulations. The results are shown in Table 11 below. Maximum mooring forces. Table 11 The horizontal motions at the turret location have been low pass filtered at 0.25rad/s. RMS motions are computed for the measured and numerical times series in Table 9 hereafter. Table 9 LF response at turret location. A generally good agreement is found in terms of maximum mooring forces. Furthermore, the computations provide conservative results. 5.10 Good agreement in surge is found between measurements and simulations for the fully loaded tests. In the ballasted case, the surge RMS is significantly underestimated. A possible explanation is the fluctuations of wind and current which lead to notable motions (see Table 6). Another source of disturbance is imperfection of the second order correction in the wave making which can result in free long waves propagating back and forth in the X-direction. The maximum intact excursions are summarized in Table 10 hereafter. Table 10 Maximum measured and computed intact excursions. Conclusions Comparisons of four model tests with simulations have been carried out. The environmental condition is non-collinear with a 100-year return period. Two loading conditions have been considered for the FPSO and two polyester stiffness values corresponding to storm or post-installation situations. The following conclusions have been drawn: a) The measured mean vessel headings in wind and current only and, in wind, waves and current are well captured by the numerical model; b) The vertical RMS motions at turret location are recovered within less than 6%, thus giving confidence that the mooring and riser dynamic excitation is correctly modelled; c) The maximum intact turret excursions are recovered within less than 5%; d) Design low frequency mooring forces are always conservatively estimated. Discrepancies range from 2.5% to 14.5% depending on the loading condition and the polyester stiffness; e) The inherent turbulence in wind and current contributes to the low frequency excitation and response. This contribution is absent in the simulations. A one-to-one comparison is therefore not possible. It is therefore recommended to include in the test program some tests in waves only. 98 Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 91-101 December 2010 Model test philosophy for FPSO’s in deep brazilian waters Mamoun Naciri 6 Figure 14. Two-dimensional damping results can then be extrapolated to the three-dimensional situation based on the extent of bilge keels to obtain an estimate of the linearized roll damping. Benefit of combined numerical analyses & experiments Numerical analyses can be used to enhance the value of the tests. This is illustrated by two examples: • In one project, CFD analysis was used prior to model tests to identify the range of bilge keel sizes to be tested for a new hull shape; • In another project, station keeping analyses were performed during the test campaign to cross-check the experimental setup and the numerical model. 6.1 CFD analyses Owing to the distinctive hull shape illustrated in Figure 12, it was anticipated that bilge keels of a given height might not be as efficient as for a standard VLCC hull shape. Two-dimensional CFD forced oscillations in roll were performed for three different bilge keel heights (1.1m, 1.5m and 1.8m). The roll harmonic oscillations have a 5° amplitude and a period equal to the roll natural period. A snapshot of the vorticity field is shown in Figure 13. Fig. 14 6.2 Verification of harmonic analysis decomposition. Station keeping analyses Performing station-keeping analyses in parallel with model testing is highly recommended as this provides a reality check of the validity and accuracy of the numerical model and consequently a check of the as-built data. The measured wave elevation is imported in the station keeping software (see Figure 15) allowing a one-to-one comparison between test and simulation. The turret excursions and vertical motions are respectively compared in Figures 16 and 17. Dynamic tensions in a mooring line are compared favorably in Figure 18 when importing in ORCAFLEX fairlead motions. Fig. 12 Midship hull cross section. Fig. 15 Wave elevations import in numerical tool. Turret trajetory Fig. 13 Snapshot of vorticity field (2D CFD calculation). The computed dynamic roll moment is then processed using harmonic analysis to obtain contributions in phase and out-of-phase with the forced motions. This provides estimates for 1m ship section of the roll added inertia and linearized damping. The quality of the simple linear reconstruction is illustrated in Vol. 5 No. 2 pp. 91-101 December 2010 Fig. 16 Turret horizontal excursions (measurements in blue & analysis in red). Marine Systems & Ocean Technology 99 Model test philosophy for FPSO’s in deep brazilian waters Mamoun Naciri example in Esperança et al. 2008). Greenwater issues, if any, can be addressed during such tests. • Station-keeping tests for spread or turret-moored deepwa ter FPSO’s (with chain, steel or synthetic wire, chain line composition) do not add significant value. These tests are therefore not required. Fig. 17 Turret heave motions (measurements in blue). Acknowledgments The author would like to thank Emmanuel Ory for performing the 2D CFD calculations referenced in this paper and Renaud Daran for his contribution to the station keeping calculations. References ESPERANÇA, P.T.T., Sales, J. S., Liapis, S., Matsuura, J. P. J. and Schott, W. (2008), “An experimental investigation of roll motions of an FPSO”. Proceedings of the 27th International Conference on Offshore Mechanics & Arctic Engineering. Estoril; Portugal. Paper # OMAE2008-57765. Fig. 18 LAVAGNA, P., Martineau, E., Agussol, L., Wibner, C. and Hoffman, J. (2009), “Fluid Transfer via Steel Risers on a Turret Moored Deepwater FPSO” Proceedings of the Deep Offshore Technology International Conference - Monte Carlo; Monaco. Dynamic mooring line tensions. UPSTREAM Magazine dated July 17th 2009 - Pre-Salt Focus, “Plenty to twist and shout about off Brazil”. 7 Conclusions Analysis results presented in §5 demonstrate, through an example, the maturity of station keeping numerical tools for deep water turret moored FPSO’s. In §6, it is shown that numerical work can be performed ahead or during model tests to optimize their value. SBM’s philosophy regarding model testing of deep water FPSOs is outlined below: • Wind tunnel tests to document accurately the wind and current coefficients should always be performed. • Sea-keeping tests to characterize motions with special em phasis on roll when the hull shape differs significantly from known hull shapes are highly recommended (see 100 Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 91-101 December 2010 Model test philosophy for FPSO’s in deep brazilian waters Mamoun Naciri Appendix A Table A.1 Deepwater FPSO performance record and wave basin model testing. Vol. 5 No. 2 pp. 91-101 December 2010 Marine Systems & Ocean Technology 101 A Tools for prediction of wave impact on FPSO’s and offshore platforms C.T. Stansberg 1 and R. Baarholm 1, 2 1 MARINTEK, Trondheim, Norway [email protected] 2 Present affiliation: Statoil, Trondheim, Norway Abstract Improved engineering tools and methods for the prediction of loads from wave impact on FPSO’s and offshore platforms in severe sea states are described. Strongly nonlinear wave-structure mechanisms are involved, and a semi-empirical approach is established based upon present state-of-the-art general knowledge within marine technology. It has been validated through systematic comparisons with model test data. Tools are developed for prediction of air-gap and wave-in-deck loads on platforms, and green water and bow flare slamming on FPSO’s. Robust and practical methods are emphasized. The principles of the approach and examples are presented. In spite of the relatively simple models assumed, promising comparisons to experiments are obtained. Keywords Offshore strutures, wave impact, prediction tools 1 Introduction The prediction of wave impact on offshore structures is complex, especially in stormy sea states. Strongly nonlinear mechanisms are involved, including nonlinearities in the waves themselves, as well as in the interaction with structures. Standard hydrodynamic tools for engineering use generally do not handle this in a consistent and robust way. Semi-empirical methods have been developed during the last decade taking into account learning from experiments and combine with available models (Hellan et al., 2001; Buchner, 2002). Fully nonlinear numerical modeling and CFD is also in strong development as shown in Kleefsman et al. (2004), Collichio & Greco (2007) and Vestbøstad (2009), and will continue to be so in the future. Still, for design load estimation in the industry, model testing continues to be generally recommended as an important tool, either used in combination with numerical / analytical tools, or even used directly for load estimation. Recently, improved practical procedures and tools for robust prediction have been established within a 2-year JIP research project, “Wave Impact Loads JIP” (Stansberg et al., 2007 & 2010). Types of studies include FPSO’s as well as fixed and floating platforms. State-of-the-art industry knowledge is combined with extensive model test experience and a critical evaluation of governing parameters. The purpose is to make optimal use of today’s knowledge in implementation into better prediction models, in particular for use at an early stage of a design process. Simple software and analytical tools have been developed and validated for green water and bow flare slamming on FPSO, and for wave impact on platform decks. In addition, practical guidance and procedures have been established, and basic studies of slamming phenomena have also been carried out. In the present paper, a brief presentation of the tool development is reviewed, and numerical examples are demonstrated. Governing mechanisms and validity of the models are also commented. 2 Wave impact loads in random waves Wave impact loads includes extreme global loads inducing such as ringing and whipping, global impact loads on fixed and floating platform type structures, and local impact loads due to green water, bow slamming and wave-in-deck impact forces. Typical problems are schematically illustrated in Fig. 1. Because of the strongly nonlinear effects that may occur, and limited accuracy or robustness of available theoretical models for such applications, the loads are often estimated by use of model tests in offshore basins. Submitted to MS&OT on Aug 18 2010. Accepted on Dec 22 2010. Editor: Marcelo A. S. Neves. Vol. 5 No. 2 pp. 103-109 December 2010 Marine Systems & Ocean Technology 103 Tools for prediction of wave impact on FPSO’s and offshore platforms C.T. Stansberg and R. Baarholm due to a local submergence, and can become much higher. On the other hand, it has a more localized structure and much shorter duration and its total force effect depends significantly on the averaging over an area or a time window. Thus the resulting average pressure over a given plate area is clearly decreasing with the integrated area, and a similar reduction applies for the momentum integrated in time. Critical conditions occur when the integrated impact forces over the defined area are still above a certain threshold, and the duration of the force is long enough to have a response effect on the structure. In some cases there is also a dynamic coupling between the structural response and the hydrodynamic loading, leading to hydro-elastic impacts. Furthermore, in very high and energetic waves, global forces from an impact can also be critical. Fig. 1 Upper: Platform air-gap and deck impact. Lower: Green water on FPSO Critical conditions are usually governed by high or energetic waves, the local hull geometry and possible wave-induced motions. Shorter wave periods are typically more critical than longer periods with the same height, due to the increased amplification of the wave-hull interaction, and due to relative differences in phase and amplitudes between the floater and the waves (for ships and floaters). In steep waves these mechanisms may be strongly influenced by nonlinear effects. Also the relative heading between the structure and the waves can be important. The theoretical prediction of the resulting wave impact pressures and forces is complex. Contrary to the prediction of ship and platform global forces and motions, linear wave-structure interaction modelling cannot be applied for the impact description. Strongly nonlinear mechanisms are involved. Also the time and space scale is much lower; durations are typically in the order of 0.05s - 0.3s full scale. Various advanced theoretical tools for this do exist or are in development, at least for parts of the problem. Still the robustness for direct use in design is presently limited, especially for 3D problems. In the following description, new practical tools and procedures for platform and FPSO problems are presented. Standard linear tools and analyses form much of the background, but these are here assumed to be known, and the nonlinear mechanisms which are special to the new procedures are highlighted. Fig. 2 Photos from model tests. Upper: GBS in extreme wave. Lower: Wave slamming at FPSO bow Examples from experiments with structures in extreme waves are shown in Fig. 2. Wave impact or slamming loads on a ship or platform occur when a dynamic water wave surface hit a plate structure under a low angle and at a high enough relative velocity to generate a very rapidly increasing, local pressure field. This pressure comes in addition to the wave-frequency “quasi-static” pressure 104 3 Platform air-gap and deck impact loads 3.1 Relative waves, upwelling and air-gap For fixed slender platform substructures such as jackets, the relative waves and air-gap is found directly from the incident wave crests. In steep waves, nonlinear crest contributions are important both in deep and in shallow water, and for irregular waves a second-order wave model is recommended, following the theory and developments by Sharma & Dean (1981), Forristall (2000) and Stansberg (1998). A simplified crest height probability distribution for deep water is: Marine Systems & Ocean Technology (1) Vol. 5 No. 2 pp. 103-109 December 2010 Tools for prediction of wave impact on FPSO’s and offshore platforms C.T. Stansberg and R. Baarholm and the corresponding expected extreme crest height is: (2) where AR is the expected crest height from the linear (Rayleigh) model. Here kp is the wave number corresponding to the spectral peak wave frequency fp. The largest crest heights are increased typically by up to about 15% - 20% in the steepest spectra, relative to a linear Gaussian model with Rayleigh distributed crests. Extreme wave heights are not significantly affected by second-order mechanisms. For large-volume column-based platforms, such as Semis, TLP’s, Spars and GBS’s, the relative waves are amplified due to the hull, and corrections must be made. For floating structures the platform motions must be taken into account. From linear wave diffraction theory, linear amplification transfer functions are easily found from standard industry analysis tools, e.g. WAMIT (2005), both for floating and fixed structures. Fig. 3 Spatial increase in local contribution near column (“upwelling”): B(r) as a function of distance from column wall. Fig. 4 Large relative wave crests in front of fixed column in steep irregular wave; predictions vs. model tests. Upper: Linear model. Lower: Modified linear model. However, in steep waves nonlinear wave-hull contributions grow important, see e.g. Nielsen (2003) and Stansberg & Kristiansen (2006). Second-order diffraction models can often be an improvement, at least in moderate waves, but they are often laborious in use, and in 100-year and 10000-year sea states it is also known that they can lead to large and unphysical over-predictions, as described in Sweetman et al. (2002) and Teigen & Niedzwecki (2003), and corrections are needed (Stansberg et al., 2007); Stansberg & Kristiansen, 2006). For practical applications, a modified linear model has therefore been established with an empirical correction procedure to take into account nonlinear effects based upon observations from systematic comparisons to model tests: The largest crests are amplified as: (3) Here the first term Ad,0 = the linear wave elevation crest from theoretical calculations (e.g. WAMIT); kpAmax is a rough measure of the expected extreme wave steepness, with kp being the wave number corresponding to the spectral peak frequency and Amax being the expected linear extreme crest height in the incident wave. The factors B(r) . C(kpa) are defined as: when r < b; and zero elsewhere (4) (r distance from column wall; b 2a for single or upwave columns; b 0.5a for aft columns, and a column radius) when kpa < 1; and zero otherwise (5) The formulation in Eqs. (3-5) implies 1) a general increase in the whole field under the deck, of extreme diffracted crests relative to linear estimates, plus 2) an additional increase (“upwelling”) in a region of about 1 column radius, depending on the location of the column. See the spatial variation of B(r) in Fig. 3. The near-column increase only applies in the upwave +-90 deg half-circle zone around any given column, and for regions more than approx. 1m from the column walls. (That is, thin run-up jets are not included). This nonlinear correction formula is applicable only for the large crests. Vol. 5 No. 2 pp. 103-109 December 2010 Marine Systems & Ocean Technology 105 Tools for prediction of wave impact on FPSO’s and offshore platforms C.T. Stansberg and R. Baarholm Applications on a single fixed column case are shown and compared to results from steep irregular-wave model tests in Fig. 4. The amplified wave elevation is measured at 1.75m in front of the column. Correlation plots between the predicted and measured largest crests are presented, first with a linear model and then with the modified model. The correction is seen to work quite well in this case. The high nonlinear amplification at this location (60%) is due to the proximity to the wall (ref. Fig. 3); for larger distances it reduces to around 20% - 30%. For floating platforms, the air-gap is also influenced by the platform motions. The wave-frequency components and their phase coupling to the amplified wave is usually quite well predicted from standard linear diffraction analysis. Lowfrequency heave, roll and pitch motion is more complex and requires more attention. 3.2 Deck impact loads The procedure follows the approach in Baarholm (2005). Assuming incompressible and irrotational fluid flow, the global wave-in-deck problem can be described in terms of a boundary value problem (BVP). By imposing conservation of fluid momentum, a simple expression for the total vertical water entry force on the deck due to slamming is found: (6) where A33=A33(t) is the high frequency added mass of the instantaneous wetted deck area and VR=VR(t) is the average value over the wetted deck area of the relative impact velocity. The first term on the right hand side of Eq. (6) is denoted as the slamming force and the latter is an inertia force. This formula is well known and used for a large number of water entry problems, including the classic works by von Karman and Wagner (1932). In addition the Froude-Krylov and hydrostatic force terms will contribute to the total vertical load. The Wagner based method does not apply for the water exit phase. In this phase a von Karman type approach is used. For slender platforms, the forces can be derived directly from the incident waves and their kinematics. An example with comparison of the Wagner based method (WBM) to experiments is shown in Fig. 5. In the case of large-volume hull structures, such as GBS, semi, TLP and Spar, the hull will modify the wave elevation and kinematics, typically by amplification or upwelling mechanisms due to interaction with columns and pontoons. In addition, for floating platforms also the motions will influence the problem. After the local elevation and kinematics have been determined, in the present approach the global forces on the deck are found by a procedure similar to that derived for slender platforms above. What is needed particularly for the large-volume platform in this context is a procedure that takes into account the influence from the hull on the wave field in steep sea states, including both linear and nonlinear diffraction effects as well as more local upwelling effects. The large-volume effects will generate a more arbitrarily 3D shaped wetted deck area as impact occurs, as compared to the slender platform case. A simple and efficient wave-in-deck load software has been established where a von Karman - momentum approach has been implemented. The method has been described in /6,18/. The software takes into account 3D effects and can be used both for slender as well as large-volume hull based platforms. In the latter case, the deformation of the wave field (elevation and kinematics) due to the hull is taken into account in the boundary value problem, and a linear or a second-order diffraction model can be chosen. A diffraction analysis code, e.g. WAMIT, is needed for preparing. The incident wave can be described in terms of regular Stokes waves, as linear or non-linear random waves or measured waves. The impact velocity and acceleration at the deck level should be consistent with the order of the wave elevation. The impacting irregular wave crest is fitted to a regular 2nd order Stokes wave during the computation of the water impact force. The method has been earlier verified to model tests with a largevolume structure (GBS) in random waves, ref. Stansberg et al. (2007) and Baarholm (2009). A plot from the former reference is shown in Fig. 6. Fig. 6 Fig. 5 106 Comparing numerical results by the Wagner method (WBM) and experimental results: Wetted length and vertical force, 2D and 3D flow (from Baarholm, 2009) Simulated vs. measured global vertical deck force on a GBS in an extreme irregular wave event (Stansberg et al., 2007) The maximum upwards force in the water entry phase is quite well reproduced, while the predicted negative force in the exit phase is somewhat larger than measured. This may be due to higher-order effects in the irregular wave field diffracted by the hull and deck structure. Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 103-109 December 2010 Tools for prediction of wave impact on FPSO’s and offshore platforms C.T. Stansberg and R. Baarholm Output data from the program includes: • Wave time series; • Wave-in-deck force time series; • Tables with estimated extreme values, from series of irregugular wave runs with many realizations (see example in Fig. 7). is used. An analytical, semi-empirical expression is used for the maximum elevation and corresponding water velocity at selected points on deck (xm is the distance from the bulwark) (7) where hi,D0 is the classical dam-break expression = (4/9)AR,i from hydraulic dam-break theory, Stoker (1957). The additional factors represent corrections due to deviations from the classical dam-break condition: is a relative addition due to the incoming velocity, Bprop (xm) is a location-dependent reduction factor due to time-limited dynamical behavior of the incident water level, and Bbulwark is another reduction factor due to the bulwark. The corresponding water velocity is obtained by adding the incident velocity ui and the velocity obtained from the basic hydraulics theory (Stoker, 1957), given the input height AR,i and the height hi,max0(xm ) at the actual location: (8) 0 Fig. 7 4 (the mark means that we use the height calculated without bulwark, i.e. the bulwark reduces the height, but does not affect the velocity). Example on statistical treatment of extremes from many realisations. Green water and bow flare slamming on FPSO The overall calculation approach in the present method, previously presented in Stansberg & Berget (2009), can be defined through 4 successive tasks: 1) Relative wave elevation and kinematics at specified bulwark locations; 2) Green water shipping and propagation on deck; 3) Slamming loads on vertical structure on deck; 4) Bow flare slamming. The above simple formulas are compared in Fig. 8 to more accurate 3D numerical simulations with the software “WaveLand” (Helland et al., 2001) based upon a shallow- The described method is implemented into a software tool, where results from a linear WAMIT model (or similar) for the ship are needed as input. Time-domain simulations for the ship motion and wave diffraction are computed, and events with overtopping are further analysed with the analytical formulation above. Tables and figures with water heights and velocities at specified locations are then also given as output, see e.g. Fig. 9. The software also computes resulting slamming loads on a vertical wall at a given distance from the bulwark, and on the bulwark, see the next Section. 4.2 4.1 Green water on deck Linear ship motion and wave diffraction is combined in time-domain simulations with nonlinear irregular wave modeling, including kinematics (horizontal free-surface velocity) in addition to elevation. A second-order incident wave model is used, based on the formulation in Stansberg (1998) and Stansberg et al. (2008). A linear amplification term due to the linear 3D diffraction, plus a small higher-order empirical term, is added. The nonlinearities in the incident wave elevation and velocities are quite essential in the green water and bow flare slamming prediction. The relative elevation at the bulwark is given by the amplified wave elevation combined with the time-varying local vertical motion. The incident velocity is set equal to the incident water velocity. (In “shadow” zones this is set to zero). “Events” are defined when positive relative waves occur. From the relative motion amplitude (height) AR,i (measured from the deck level, not from the bulwark top), and corresponding velocity amplitude ui , the water on deck is calculated for each event using a modified hydraulic approach. Here a 2D approach Vol. 5 No. 2 pp. 103-109 December 2010 Impact forces In the software, slamming forces on a vertical wall on deck, in the case of “events”, are calculated directly from the velocities above, by the simple well-known formulation: (9) where ρ is the density of water (1025 kg/m3) and CS is a slamming coefficient. Here we choose to use CS =1.5, which is lower than values often used for slamming calculations. This is justified by previous green water model test observations, and qualitatively explained by the very irregular geometry of the propagating water surface front. The pressure is to be interpreted as an average value over a full scale area typically 2m x 2m or similar, and not as a local pressure over a very small area.Drag forces on small or slender bodies can be found from the calculated velocities by use of the Morison equation. Slamming pressures averaged over areas larger than approx. 2m x 2m on the bow flare / bulwark are also calculated for the same wave events: Marine Systems & Ocean Technology (10) 107 Tools for prediction of wave impact on FPSO’s and offshore platforms C.T. Stansberg and R. Baarholm where βi is the angle between the wave surface and the flare. A similar formula is recommended by DNV (2007) for the maximum of spatially average impacts during the water entry of a wedge with an angle β relative to a water surface, except that they use (cotg)1.1β in stead of cotg2β. Simulated bow flare pressures for the same test run as in Fig. 9 are shown in Fig. 10. (Velocities here go in the negative direction). The above formulation has been validated through comparison to model test data in Stansberg & Berget (2009). The predicted pressures were slightly higher than measured, but taking into account the considerable expected statistical uncertainties in impacts occurring in irregular waves, the agreement was reasonable. Acknowledgments This work is based upon developments made within the “MARINTEK Wave Impact Loads” Joint Industry Project (JIP), Phase 1, 2007-2008. Participants included: ABS, Aker Solutions, Chevron, ConocoPhillips, Det Norske Veritas AS, MARINTEK, Offshore Innovative Solutions, LLC, Petrobras, SEVAN, and StatoilHydro. The sponsors are gratefully acknowledged for the permission to publish this paper. Fig. 8 Maximum water height and corresponding velocity on deck for an FPSO water-on-deck wave event in Hs=12m, Tp=12s. New model vs. “WaveLand” simulations (software from Hellan et al., 2001). Head sea. Fig. 10 Simulated bow flare slam pressures for the same case as in Fig. 9. References BAARHOLM, R. (2005), “A simple numerical method for evaluation of water impact loads on large-volume offshore platforms”, OMAE 2005-67097, Proc. 24th OMAE Conf., Halikidiki, Greece. BAARHOLM, R. (2009), “Experimental and theoretical study of three-dimensional effects on vertical wave-in-deck forces”, Paper # OMAE2009-79560, Proc., OMAE 2009, Honolulu, HI, USA. Fig. 9 108 Water height calculated at various locations on deck, correlated vs. the input relative height at bulwark. All overtopping events in a 3-hrs simulation, steep sea state Hs=12m, Tp=12s. Bulwark 1.5m. BUCHNER, B., (2002), “Green water on ship-type offshore structures”, Dr. Thesis, Technical University of Delft, The Netherlands. Marine Systems & Ocean Technology Vol. 5 No. 2 pp. 103-109 December 2010 Tools for prediction of wave impact on FPSO’s and offshore platforms C.T. Stansberg and R. Baarholm C OLLICHIO & G RECO M., (2007), “Application of a 2D BEM-level set domain decomposition to the green-water problem”, International Workshop on Waves and Floating Bodies. SWEETMAN, B., Winterstein, S.R. and Meling, T.S. (2002), “Airgap prediction from second-order diffraction and Stokes Theory”, International Journal of Ocean and Polar Engineering, Vol. 12, No. 3, pp. 184-188. DNV (2005), “Environmental conditions and environmental loads”, DNV Recommended Practice, DNV-RP-C205, Chapter 8 Air-Gap and Wave Slamming. TEIGEN, P. and Niedzwecki, J.M. (2003), “Wave diffraction effects and runup around multicolumn structure”, Proc., 13th ISOPE Conf., Honolulu, Hawaii, USA, pp. 137-144. FORRISTALL, G., (2000) “Wave crest distributions: observations and second-order theory”, Journal of Physical Oceanography, Vol. 30, pp. 1931-1943. VESTBØSTAD, T.M. (2009), “A Numerical study of wave-in-deck impact using a two-dimensional constrained interpolation method”, Doctoral Thesis, Norwegian University of Science and Technology, Trondheim, Norway. H ELLAN , Ø., Hoff, J.R., and Stansberg, C.T, (2001), “A practical design tool for wave impact on bow and deck structures”, Paper No. 1141, Proc., PRADS’01 Conference, Shanghai, China. K LEEFSMAN , K.M.T., Fekken, G., Veldman, A. E.P. and Iwanowski, B.,(2004) , “An improved volume-of-fluid method for wave impact problems”, Proc.14th ISOPE, Toulon. W AGNER , H. (1932), “Uber Stoss-und Gleitvorgange an der Oberflache von Flussigkeiten”, ZAMM, 12 (4), pp.192-214. WAMIT, Inc. (2005), WAMIT User Manual, 6.2 ed., Massachusetts, USA. NIELSEN, F.G. (2003), “Comparative study on airgap under floating platforms and run-up along platform columns”, J. of Marine Structures, 16, PP. 97-134. SHARMA, J. and Dean, R.G. (1981), “Second-order directional seas and associated wave forces”, J. Soc. of Petr. Eng., SPE, pp. 129-140. STANSBERG, C.T. (1998), “Non-gaussian extremes in numerically generated second-order random waves on deep water”, Proc., Vol. III, the 8th ISOPE Conference, Montreal, Canada, pp. 103-110. S TANSBERG , C.T., Baarholm, R., and Zhao, R. (2007), “Prediction of wave impact on offshore installations in extreme storms”, Proceedings, Deep Offshore Technology (DOT) 2007, Stavanger, Norway. STANSBERG, C.T., Baarholm, R., Berget, K., and Phadke, A.C. (2010) ” Prediction of wave impact in extreme weather”, Paper # OTC-20573, Proc., OTC 2010 Conference, Houston, TX, USA. STANSBERG, C.T. and Berget, K. (2009), “Simple tool for prediction of green water and bow flare slamming on FPSO”, Paper No. 79489, Proc., OMAE2009, Honolulu, HI, USA. STANSBERG, C.T., Gudmestad, O.T., and Haver, S.K. (2008), “Kinematics under extreme waves”, ASME Journal of Offshore Mechanics and Arctic Engineering, Vol. 130. STANSBERG, C.T. and Kristiansen, T. (2006), “Non-linear scattering of steep surface waves around vertical columns”, Applied Ocean Research, Vol. 27, No. 2, pp 65-80. STOKER, J.J. (1957), Water waves: the mathematical theory with applications, Interscience. Vol. 5 No. 2 pp. 103-109 December 2010 Marine Systems & Ocean Technology 109 MS&OT – Guidelines for Authors Title of paper First Name Surname, Organisation, Address of corresponding author (including e-mail) Abstract The abstract should be a brief description of the scope of the paper, not exceeding 100 words in length Keywords: at least 3 suitable words for indexing purposes Nomenclature A nomenclature is required for papers using a large number of symbols, abbreviations and acronyms. Where possible, these should be ordered alphabetically. Symbol 1 Definition Symbol 2 Definition etc. E.g.: α ρ λ Angle of attack Density of water Wave length 1. Introduction This is normally the first section in the main body of the text. 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