HT ROPE DYEING MACHINE

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POR/ENG
ITALIAN TEXTILE
MACHINERY
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HT ROPE DYEING MACHINE
MCS GROUP
MCS SpA is the leader of a group of companies in
MCS SpA est no comando de um grupo mecano?
textile
machinery industry, starting their
?
acti
textil que iniciou suas atividades no fim dosthe
anos
ity
at
the
beggining
of
the
60s.
60.
Isso inclui:
:
¥ TERMOELETTRONICA que produz instalaes para MCS group includes
automao industrial (dosagens automticos) e ¥ TERMOELETTRONICA manufacturer of industrial
automation sys
tems (automatic dosing) and
sistemas de controle.
control systems.
¥ EUROPIZZI, tinturaria , estamparia , enobreci
?
¥ EUROPIZZI
, dye?house, printing?house, finishing
mentos, acabament os e produo de auxilia
?
and produce
r of chemical auxiliaries for
? the tex
res qumicos para indstria t
xtil e outras. A
tile
industry
and
other
application
fields.
Da
produo diria pode alcanar 30 toneladas de
production at Europizzi is 30 tons of knits an
malha e 50.000 metros de tecidos urdidos.
50.000 metres of woven fabrics.
No catalogoMCS?Termoelettronica
constam:
The catalogue MCS?Termoelettronica
of
machines
¥ Mquinas de tingir em corda para alta e baixa
includes:
temperatura
¥ Rope dyeing machines at high and atmospheric
¥ Mquinas de tingir em aberto (jigger e ?autocla
temperature
ves) para alta e baixa temperatura
¥ Open?width dyeing machines (jiggers and beam
¥ Sistemas de controle processo
dyers) at high and atmospheric temperature
¥ Linhas de preparao e lavagem em corda
¥
Systems
for process control
¥ Linhas em aberto para mercerizao, alvejamento
¥
Preparation
and washing ranges in rope form
e lavagem ed tecidos em malha e ortogonais
¥ Instalaes para dosagens auxiliares qumicos ¥ Open?width ranges for mercerising, bleaching
¥ Instalaes para dosagens ps para tinturaria? and washing of knitted and woven fabrics
¥ Dosing systems for chemical auxiliaries
estamparia
¥ Dosing systems of powders for dye?house and
¥ Instalaes para dosagem sal
printing?house
¥ Dosing systems for salt
¥ SW systems for automation
?
e
201 4 ITMA ? sia: MCS Apresenta a evoluo da gama de lavagem Starwash, ideal para escovagem
vagem ps tingimento.˚
ITMA ? Asia: Presents evolution of Starwash washing range, ideal for scouring
print washing.
A MCS comemora 50 anos de atividade dando partida a sua maior linha de preparao em tec
2013
aberto construida at hoje ( Purga?Lavao?Alvejamento ) e fazendo o lanamento do Smartflow.
MCS celebrate their 50 th anniversary by starting the biggest open?width prepa
in their
ITMA ? Barcellona.
Dynamica, Star Wash, Comby and
Jigger,
Termochem XP,
history (scouring?bleaching?washing)
by introducing
the Supervisor
new HT round
?Texmana
dyein
chine, Smartflow.
201 1
manager.
FEBRATEX — Blumenau (Brasil). MCS apresentao da Italica.
ITMA ? Barcellona. Dynamica, Star Wash, Comby Jigger, Termochem XP, Supervisor
?
Lanamento e comercializao mquina de tingir em corda horizontal
Italica.
2010
2009
FEBRATEX — Blumenau. MCS introduces Italica.
Reengenharia de todos os modelos de jigger para alta e
baixa temperatura.
Presentation and sale of orizzontal rope dyeing machine model Italica.
ITMA ? Munich. MCS Universal Dyeing , First Vento, Tumbler Mistral, sistemas de
? contro
2008 Coltex e VDA.
cesso
Re?designing of all high and low temperature jigger models.
2007
systems
ITMA Prototipo
2007 — Munich.
MCS Universal
First Vento, Tumbler Mistral, proces
IKME ? Milo.
da Universal
Dyeing Dyeing,
e da VDA.
Coltex and VDA.
2005
ITMA ? Birmingham. MCS apresentao Multiflow Superior , Ecoturbo Beam Dyeing Machine.
IKME — Milan. Prototypes of Universal Dyeng and of the VDA.
2003
MCS adquire 100% de participao na Termoelettronica.
ITMA — Birmingham. MCS exhibits Multiflow Superior, Ecoturbo Beam Dyeing Machi
2000
ITMA ? Paris. MCS apresentao: Multiflow, Soft Flow Evolution SF100, Combi Jigger eletr
MCS acquires 100% Termoelettronica owner?ship.
1999
ITMA ? Milo. MCS apresentao Soft Flow, Long Horn, Lixadora Pumex.
ITMA — Paris. MCS exhibits: Multiflow, Soft Flow Evolution SF100, Comby elect
1995
ITMA ? Hannover. MCS apresentao Tumbler Tornado, Maxi & Mid jigger, Lavaprint.
ITMA — Milan, MCS exhibits Soft Flow, Long Horn, fabric wet sueding machine Pu
1991
1987
ITMA ? Paris. MCS apresentao Pandora.
ITMA — Hannover, MCS exhibits Tornado Tumbler, Maxi & Mid jiggers, Lavaprint.
ITMA ? Milo MCS apresentao mercerizadeira tubular MT26, soft flow SF82 BT/HT,
MCS exhibits
Pandora.
flow/jet ITMA
OF83 —y Paris.
Comby?Jigger
HT, linha
de lavagem em corda WR.
1983
ITMA
— Milan. da
MCSEuropea,
exhibitstinturaria
tubular mercerizer
MT26,
Inicio das
atividades
— resinagem,
do Soft
grupoFlow
MCS.SF82 LT/HT, Flow
OF83,
Comby jigger HT, rope washing machine model WR.
ITMA Hannover. MCS apresentao Jet HT, overflow MO/80 BT y MRS65.
1980
Europea activity begins, group dyeing and resining company.
MCS i inica os estudos de engenharia para linhas em aberto.
1979
1974
ITMA — Hannover. MCS exhibits Jet HT, Overflow MO/80 LT, MRS65.
ITMA Paris. MCS apresentao do primeiro modelo de jet para baixa temperatura.
MCS begins the design and development of the open width lines.
IInico das atividades da EUROPIZZI tinturaria ? estamparia ? produo de produtos aux
1971 MCS.
grupo
ITMA — Paris. MCS exhibits the first low temperature jet model.
1968
group.
MCS produz a a primeira mquina de tingir em corda para baixa temperatura.
Europizzi begins its activity , dyeing?printing?producer of auxiliary products
MCS inica as atividades para produo de acessrios para mquinas de tingir.
1967
MCS manufactures the first low temperature rope dyeing machine.
Chiappini, Cagnazzo, Sopegno fundam a MCS. Luigi Chiappini como presidente.
1964
MCS begins its activity with the production of accessories for dyeing machine
1963
HT ROPE DYEING MACHINE
A MCS desfruta da vantagem de 50 anos de
? expeMCS take advantage of 50 years’ experience,
rincia, que tornaram a empresa lder mundial no
which made the company aeader
l
in textile
? ma
com a manufacturing, and realise a new rope dyei
fabrico de maquinaria para a indstria txtil, chine
nova mquina de tingimento de corda:
SMAR ?
machine: SMARTFLOW.
Our research in dyeing continues and devel
?
TFLOW .
opes
a
combined
solution
me
eting
design
?
in
A nossa investigao contnua na rea do tingi
?
novations
which
brought
to
a
high
efficiency
mento combinada com solues de engenharia
? ino
vadoras, permitiram desenvolver um produto demachine as far as consumptions are concerned
?
re
elevada eficincia energtica e que optimiza
?
os(power
pro and water consumptions are extremely
duced).
Dyeing
processes
are
optimised
granting
cessos de tingimento. Alm de garantir um elevado
top?level performance and reliability.
desempenho e fiabilidade, reproduz perfeitamente
MCS
smart
solu ?
tion
4
CARACTERŒSTICAS
TCNICAS
TECHNICAL
CHARACTERISTICS
¥ Relao soluo lquida at 1:3,5 incluindo lava
?
gens
¥ Reservatrio de preparao da soluo lquida
MST com sistema de controlo e gesto de nvel ¥ Liquor ratio untill 1:3,5 including washing
phases
¥ Sistema de circulao com suco mltipla (pa
?
¥
Vertical
tank for liquor preparation MST with
tente MCS)
system
¥ Regulao inteiramente automtica com PC indu
?
for the control / management of level
strial PCTE, da Termoelettronica
¥
Multi pump suction (MCS?Patent)
¥ Reservatrio auxiliar para produtos completo com
¥ Micro touch?screen by Termoelettronica model
sondas pneumticas de nvel e misturador
¥ Sistema de introduo de produtos (patente MCS)PCTE
Side tank for products, with pneumatic level
¥ Detector de costuras e controlo de circulao¥ das
probes
peas
and
mixer
¥ Controlo de nvel contnuo
¥
System
of product introduction (MCS?Patent)
¥ Contador de litros de enchimento H20
¥
Seam
detector/fabric
run control
¥ Sistema de lavagem paredes mquina
Continuous level control
¥ Filtro principal de limpeza automtica sada¥ da
¥ Water liter counter
bomba
¥ Wall wash system
¥ Sistema de diluio/recirculao da soluo l?
quida e introduo de sal
¥ Self cleaning static filter in main delivery p
¥ Sistema de descarga rpida da soluo lquida ¥ System for the reduction/liquor recycling and
modelo MQD
salt
¥ Dobadoura para bom depsito/circulao de ?te
introduction
cido no tanque de tratamento
¥ Drain by main pump, mod. MQD
¥ 2¡ reservatrio auxiliar para produtos, completo
¥ Plaiters for a better deposit/circulation of t
fabric
¥ 2 nd side tank for products, with pneumatic level
probes and mixer
¥ Nozzles at fixed section, Hidroflow
new
techno?
logy
OPTIMIZA ?
TION
OF
DYEING
LI
?
QUOR
OPTIMIZAO
DA CIRCULA ?
O DA
SO ?
LUO
LŒQUIDA
DE
Graas ao novo sistema de suco e circulao da Thanks to the realisation of a new system for
soluo lquida (patente MCS), Smartflow permiteliquor sunction and circulation (MCS patent),
trabalhar com baixa relao da soluo lquida
Smartflow allows to dye at low liquor ratio, dow
1:3,5.
to 1:3,5.
Ainda mais, com o auxlio de uma bomba centr
?
Futhermore, a muti?suction, vertical, ?
centrifu
fuga de eixo vertical de suco mltipla os
? desem
gal pump guarantees machine performances
penhos so garantidos tambm com carga real
also by reduced loa
ds.
6
Processos mais seguros e mais rpidos graas
Processes are faster and safer thanks to a new
ao novo conceito de introduo de produtos
concept for
product inlet (patent pending)
? con
(patente pendente) controlado por PC industrial
troller by industrial touch?screen
PC (PCx by
de ecr tctil (PCx da Termoelettronica).
Termoelettronica
)
NOVO SI
?
STEMA
IN?
TRODUO
DE
PRO ?
NEW SYSTEM
FOR
MST
add tank
Heat
exchanger
Side tanks
for products
Introduction
Pump
Main Pump
MST
add tank
Heat
exchanger
Side tanks
for products
MST
add tank
Side tanks
for products
Heat
exchanger
1
2
1
2
3
4
Introduction
Pump
Introduction
Pump
Main Pump 1
Main Pump 2
Main Pump
MST
add tank
Heat
exchanger
Side tanks
for products
1
2
3
MST
add tank
Heat
exchanger
Side tanks
for products
1
2
3
4
5
6
Introduction
Pump
Introduction
Pump
Main Pump
Main Pump 1
Main Pump 2
INNER SY ?
STEM:
REEL & NOZ ?
ZLE
SISTEMA IN ?
TERNO: CARRE?
TEL
dirt
FILTRO DE LIM
PEZA AUTOM
TICA ¸ SAŒDA
SELF?CLEA ?
NING FILTER
ON PUMP
DELIVERY
SIDE
?
?
Tirando vantagem da presso gerada pela bomba Taking advantage of the pressure generated by
de circulao e da soluo lquida presente na
the circulation pump and of the liquor inside th
mquina, a cada descarga da soluo lquida
machine, by every liquor drain,
the SSCF Self?
realizada uma lavagem do filtro SSCF (patenteCleaning?Filter (patent pending) washed?
is being
pendente), permitindo uma reduo das opera
?
off.This fact remarkably reduces the cleaning
es de limpeza e o correcto funcionamento da operations
of filters and improves the perform
?
bomba principal (aumento do desempenho).
ance of the circulation pump itself.
8
Dois reservatrios auxiliares para introduo deTwo side?tanks for productS, each one complete
produtos completos com misturador prprio,
with its own mixer, pneumatic probe, heating coi
sonda pneumtica, serpentina de aquecimento e liquor recycling to make product dissolving and
recirculao de soluo lquida para facilitar as mixing much easier.
funes de mistura e dissoluo dos produtos.
Thanks to these equipments down times and
Graas a este sistema reduz?se em muito ?os temwaiting times are much reduced, also in case of
pos de paragem e de espera dos equipamentos, automatic dispensing systems.
tambm no caso de sistemas de distribuio? au
tomtica
MST (reservatrio ao lado da mquina): reserva
?
trio de preparao da soluo lquida com si?
stema de controlo e gesto de nvel atravs de
sonda pneumtica para a reduo dos tempos de
paragem nas fases de enchimento da soluo
? l
quida.
MST (machine side tank) is for liquor prepara
?
tion; liquor is
controlled and managed by a
pneumatic probe in order to reduce
own times
d
by
liquor fillings.
MQD, machine quick drain, by main circulation
pump.
STANDARD AUTOMATION
PCx: PC industrial desenvolvido em
ambiente Windows para melhorar
todas as funes de diagnstico,
monitorizao e automatizao das
mquinas de tingimento.
Com ecr tctil, especificamente
concebido para utilizao industrial,
de acesso fcil e rpido s funes.
A pedido do Cliente sempre pos
?
svel instalar controladores de
? mar
PCx: industrial PC developed in? Win
dows room to improve all diagnostic
functions, monitoring and automation
of dyeing machines.
W ith Touch?Screen, purposely de?
signed for industriale,us the access
to functions is easy and immediate.
Upon Customer’s request it is always
possible to install different brands of
MST
Heat
exchanger
&
Side tanks
for products
RT
recovery
tank
2
1
90°C
Introduction
Pump
Proportional
Valve
90°C
Water
inlet
20°C
High Efficency
heat exchanger
70°C
30°C
Multi Pump Suction
drain
HSS: HEAT SAVING SYSTEM
(RECOVERY SYSTEM DRAIN + RECOVERY SYSTEM
(RECOVERY SYSTEM DRAIN + RECOVERY SYSTEM
um sistema de recuperao de energia uti ?
lizando gua de purga da soluo lquida de
tingimento.
Com o novo reservatrio de recuperao da
soluo lquida, RT, e um novo permutador de
It is an energy recovery system using waste w
from the dyeing liquor.
With the new liquor recovery tank, RT, and a
high?efficiency heat exchanger, significant
?
e
ergy savings can be obtained.
Standard Equip
?
HSS: HEAT SAVING SYSTEM
MST
Heat
exchanger
Side tanks
for products
1
2
Introduction
Pump
Multi Pump Suction
1
add tank
Example of calcolation for annual savin
STEAM COST
0,025
E/KG
WATER
20
INLET
¡C
BATCH
1
2
3
4
5
6
7
8
9
10
11
ABSORPTION
2
LT/KG
MACHINE LOAD
500
KG
FILL. MAX
TEMP
TEMP
20
80
55
40
70
70
80
80
80
60
40
105
80
55
80
70
70
95
95
80
60
40
DRAN HT DRAIN
TEMP
TEMP
80
80
55
70
70
70
80
80
80
60
40
95
80
55
70
70
70
95
95
80
60
40
DAILY COST (3 BATCH/DAY)
WITHOUT RECOVERY
WITH RECOVERY
TRADITIONAL
DYNAMICA
TRADITIONAL
DYNAMICA
RB
RB
RB
RB
6
4
6
4
1¡ FILL 2¡ FILL 1¡ FILL 2¡ FILL 1¡ FILL 2¡ FILL 1¡ FILL 2¡ FILL
6
4
4
2
6
4
4
2
3000
2000
2000
1000
3000
2000
2000
1000
STEAM
COST
COST
STEAM
COST
STEAM
STEAM
COST
(KG)
(E)
(E)
(KG)
(E)
(KG)
(KG)
(E)
463,64
218,18
81,82
263,64
181,82
181,82
318,18
300,00
218,18
109,09
36,36
1,59
5,45
2,05
6,59
4,55
4,55
7,95
7,50
5,45
2,73
0,91
309,09
109,09
18,18
154,55
90,91
90,91
181,82
163,64
109,09
36,36
0,00
7,73
2,73
0,45
3,86
2,27
2,27
4,55
4,09
2,73
0,91
0,00
KGST
KG
E/KG
KGST
KG
E/KG
463,64 11,59 309,09
9,09
0,23 0,00
0,00
0,00 0,00
263,64 6,59 154,55
60,61 1,52 30,30
60,61 1,52 30,30
196,97 4,92 121,21
90,91 2,27 45,45
9,09
0,23 0,00
0,00
0,00 0,00
0,00
0,00 0,00
KGST
KG
E/KG
KGST
KG
7,73
0,00
0,00
3,86
0,76
0,76
3,03
1,14
0,00
0,00
0,00
E/KG
178
95
87
52
MONTHLY COST (22 DAY/MONTH)
4.449
95
87
52
ANNUAL COST (11 MONTH/YEAR)
48.938
26.063
23.813
14.250
0
22.875
25.125
34.688
ANNUAL SAVINGS
WSS: WATER SAVING SYSTEM
MST
add tank
Heat
exchanger
Side tanks
for products
a evoluo natural do conceito que j tinha? resul
tado no VDA (ANALISADOR VISO TINGIMENTO) em
2005. Hoje, est finalmente a ser aplicado? em ta
manho mais pequeno a todas as mquinas de ?pro
duo. Utilizando uma clula colorimtrica, voc
pode controlar e optimizar todas as fases? de lava
1
Introduction
Pump
WSS: WATER SAVING SYSTEM
It is the natural development of the concept
?
that al
ready resulted in the VDA ( VIEW DYEING ANA
?
LYZER) in 2005. Today, it is finally being applied
in smaller size to all production machines.
Using a colorimetric cell, you can control
? and opti
mize all of the washing stages
to avoid all unnec
?
WSS
Multi Pump Suction
Smartflow
Concept:Lambert
A
x
l
c
=
=
=
=
Beer
absorcion
molar absorrption
optical padth
concentracion
VDA
log (I0 /I1)= x l c
12
INNOVATIONS
TSS: TWINS SAVING SYSTEM
TSS: TWINS SAVING SY?
o novo sistema de ligao entre mquinas de
? ca It is the new connection system among machines
pacidades diferentes.
different capacities.
Em termos tcnicos, a soluo tornada vivel pelo In technical words, the solution is made viable
desenvolvimento dos novos sistemas de dosea
?
development of the new MCS dosing systems, whic
mento MCS, que possibilitam a convenincia? de apeprovide the conveyance of only a part of the fl
nas uma parte do fluxo da soluo lquida de
the dyeing liquor.
tingimento. O desequilbrio da soluo lquida
? mo The unbalance of the liquor is monitored ?
by pro
nitorizado por programas que, atravs de medio
de nvel analgica, calculam as correces atravs
1
1
2
2
CONVENTIO ?
NAL
1
2
1
TSS SYSTEM
2
3
MODELS DATA
*Loading [Kg] Loading [Lbs] A [mm]
B [mm]
C [mm]
SMF1J
200
440
2800
4000
5300
SMF2J
400
880
3700
4000
5300
SMF3J
600
1320
4900
4000
5300
SMF4J
800
1760
5900
4000
5300
SMF6J
1200
2640
8100
4000
5300
SMF1XJ
250
550
3100
4000
5300
SMF2XJ
500
1100
4500
4000
5300
SMF3XJ
750
1650
5700
4000
5300
SMF4XJ
1000
2200
7400
4000
5300
SMF6XJ
1500
3300
10500
4000
5300
SMF1XXJ
300
660
3400
4000
5300
SMF2XXJ
600
1320
5000
4000
5300
SMF3XXJ
900
1980
6700
4000
5300
SMF4XXJ
1200
2640
8300
4000
5300
SMF6XXJ
1800
3960
12200
4000
5300
* si
the
*la capacit di carica massima indicata in tabella,
?
inindicated loading charge is based upon a knitte
fabric of CO or PES/CO , medium aprox weight 250
tende per un tessuto a maglia di CO o del
PES/CO
peso
gr/l.m.
medio aprox. di 250 gr/m.lin
1
DYEING REPORT
DYEING
WASHING
Fabric Loading
Sampling
FABRIC FEATURESSMART
Article
?
Composition
RESULTS SMARTFLOW
MACHINE REGULATION
KNITTED FABRIC
Colour
100% COTTON
Pump [rpm]
Hydrovario [%]
1270
45
BLACK
Jet Pressure [bar]
Weight [gr/m]
231
Real speed [m/min]
Weight [gr/m2]
140
Av. lap time [sec]
Width [cm]
180
Liquor Ratio [l/Kg]
Lot [Kg]
492
First filling [I]
1820
1105
Next Fillings [I]
837
Lot [m]
Preparation
Finishing
Remarks
Fabric Unloading
0,7
Water consum. [I]
12.595
Water per kg fabric
] [l/kg
25,6
Steam consum. [Kgs]
940
285
Steam fabric [Kgs/Kg]
2,15
117
Energy kg fabric [Kw/Kg]0,15
3,7
Real time [min]
Program N.
250
11?033
RAW FABRIC
STENTER
=
C1
DYESTUFF
Vinilsulfonic Reactive Dye
AUXILIARES
A
B
D
E
Aux. X Scouring
F
Caustic soda
G
Acetic Acid x neutraliz. H
Aux. x dyeing + Salt
Please take note that technical data may by changed by MCS spa to improve the quality of
SCOUR ?
Alkali
Acetic Acid x neutraliz.
Detergent x soaping
Bergamo |Italy
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