HT ROPE DYEING MACHINE
Transcrição
HT ROPE DYEING MACHINE
member of: POR/ENG ITALIAN TEXTILE MACHINERY ch whi 63 , 9 . 1 tion nce a i s v r no rtne d in a n p a l idea arch e r s e u , r Yo lity i b lia s re n a me HT ROPE DYEING MACHINE MCS GROUP MCS SpA is the leader of a group of companies in MCS SpA est no comando de um grupo mecano? textile machinery industry, starting their ? acti textil que iniciou suas atividades no fim dosthe anos ity at the beggining of the 60s. 60. Isso inclui: : ¥ TERMOELETTRONICA que produz instalaes para MCS group includes automao industrial (dosagens automticos) e ¥ TERMOELETTRONICA manufacturer of industrial automation sys tems (automatic dosing) and sistemas de controle. control systems. ¥ EUROPIZZI, tinturaria , estamparia , enobreci ? ¥ EUROPIZZI , dye?house, printing?house, finishing mentos, acabament os e produo de auxilia ? and produce r of chemical auxiliaries for ? the tex res qumicos para indstria t xtil e outras. A tile industry and other application fields. Da produo diria pode alcanar 30 toneladas de production at Europizzi is 30 tons of knits an malha e 50.000 metros de tecidos urdidos. 50.000 metres of woven fabrics. No catalogoMCS?Termoelettronica constam: The catalogue MCS?Termoelettronica of machines ¥ Mquinas de tingir em corda para alta e baixa includes: temperatura ¥ Rope dyeing machines at high and atmospheric ¥ Mquinas de tingir em aberto (jigger e ?autocla temperature ves) para alta e baixa temperatura ¥ Open?width dyeing machines (jiggers and beam ¥ Sistemas de controle processo dyers) at high and atmospheric temperature ¥ Linhas de preparao e lavagem em corda ¥ Systems for process control ¥ Linhas em aberto para mercerizao, alvejamento ¥ Preparation and washing ranges in rope form e lavagem ed tecidos em malha e ortogonais ¥ Instalaes para dosagens auxiliares qumicos ¥ Open?width ranges for mercerising, bleaching ¥ Instalaes para dosagens ps para tinturaria? and washing of knitted and woven fabrics ¥ Dosing systems for chemical auxiliaries estamparia ¥ Dosing systems of powders for dye?house and ¥ Instalaes para dosagem sal printing?house ¥ Dosing systems for salt ¥ SW systems for automation ? e 201 4 ITMA ? sia: MCS Apresenta a evoluo da gama de lavagem Starwash, ideal para escovagem vagem ps tingimento.˚ ITMA ? Asia: Presents evolution of Starwash washing range, ideal for scouring print washing. A MCS comemora 50 anos de atividade dando partida a sua maior linha de preparao em tec 2013 aberto construida at hoje ( Purga?Lavao?Alvejamento ) e fazendo o lanamento do Smartflow. MCS celebrate their 50 th anniversary by starting the biggest open?width prepa in their ITMA ? Barcellona. Dynamica, Star Wash, Comby and Jigger, Termochem XP, history (scouring?bleaching?washing) by introducing the Supervisor new HT round ?Texmana dyein chine, Smartflow. 201 1 manager. FEBRATEX — Blumenau (Brasil). MCS apresentao da Italica. ITMA ? Barcellona. Dynamica, Star Wash, Comby Jigger, Termochem XP, Supervisor ? Lanamento e comercializao mquina de tingir em corda horizontal Italica. 2010 2009 FEBRATEX — Blumenau. MCS introduces Italica. Reengenharia de todos os modelos de jigger para alta e baixa temperatura. Presentation and sale of orizzontal rope dyeing machine model Italica. ITMA ? Munich. MCS Universal Dyeing , First Vento, Tumbler Mistral, sistemas de ? contro 2008 Coltex e VDA. cesso Re?designing of all high and low temperature jigger models. 2007 systems ITMA Prototipo 2007 — Munich. MCS Universal First Vento, Tumbler Mistral, proces IKME ? Milo. da Universal Dyeing Dyeing, e da VDA. Coltex and VDA. 2005 ITMA ? Birmingham. MCS apresentao Multiflow Superior , Ecoturbo Beam Dyeing Machine. IKME — Milan. Prototypes of Universal Dyeng and of the VDA. 2003 MCS adquire 100% de participao na Termoelettronica. ITMA — Birmingham. MCS exhibits Multiflow Superior, Ecoturbo Beam Dyeing Machi 2000 ITMA ? Paris. MCS apresentao: Multiflow, Soft Flow Evolution SF100, Combi Jigger eletr MCS acquires 100% Termoelettronica owner?ship. 1999 ITMA ? Milo. MCS apresentao Soft Flow, Long Horn, Lixadora Pumex. ITMA — Paris. MCS exhibits: Multiflow, Soft Flow Evolution SF100, Comby elect 1995 ITMA ? Hannover. MCS apresentao Tumbler Tornado, Maxi & Mid jigger, Lavaprint. ITMA — Milan, MCS exhibits Soft Flow, Long Horn, fabric wet sueding machine Pu 1991 1987 ITMA ? Paris. MCS apresentao Pandora. ITMA — Hannover, MCS exhibits Tornado Tumbler, Maxi & Mid jiggers, Lavaprint. ITMA ? Milo MCS apresentao mercerizadeira tubular MT26, soft flow SF82 BT/HT, MCS exhibits Pandora. flow/jet ITMA OF83 —y Paris. Comby?Jigger HT, linha de lavagem em corda WR. 1983 ITMA — Milan. da MCSEuropea, exhibitstinturaria tubular mercerizer MT26, Inicio das atividades — resinagem, do Soft grupoFlow MCS.SF82 LT/HT, Flow OF83, Comby jigger HT, rope washing machine model WR. ITMA Hannover. MCS apresentao Jet HT, overflow MO/80 BT y MRS65. 1980 Europea activity begins, group dyeing and resining company. MCS i inica os estudos de engenharia para linhas em aberto. 1979 1974 ITMA — Hannover. MCS exhibits Jet HT, Overflow MO/80 LT, MRS65. ITMA Paris. MCS apresentao do primeiro modelo de jet para baixa temperatura. MCS begins the design and development of the open width lines. IInico das atividades da EUROPIZZI tinturaria ? estamparia ? produo de produtos aux 1971 MCS. grupo ITMA — Paris. MCS exhibits the first low temperature jet model. 1968 group. MCS produz a a primeira mquina de tingir em corda para baixa temperatura. Europizzi begins its activity , dyeing?printing?producer of auxiliary products MCS inica as atividades para produo de acessrios para mquinas de tingir. 1967 MCS manufactures the first low temperature rope dyeing machine. Chiappini, Cagnazzo, Sopegno fundam a MCS. Luigi Chiappini como presidente. 1964 MCS begins its activity with the production of accessories for dyeing machine 1963 HT ROPE DYEING MACHINE A MCS desfruta da vantagem de 50 anos de ? expeMCS take advantage of 50 years’ experience, rincia, que tornaram a empresa lder mundial no which made the company aeader l in textile ? ma com a manufacturing, and realise a new rope dyei fabrico de maquinaria para a indstria txtil, chine nova mquina de tingimento de corda: SMAR ? machine: SMARTFLOW. Our research in dyeing continues and devel ? TFLOW . opes a combined solution me eting design ? in A nossa investigao contnua na rea do tingi ? novations which brought to a high efficiency mento combinada com solues de engenharia ? ino vadoras, permitiram desenvolver um produto demachine as far as consumptions are concerned ? re elevada eficincia energtica e que optimiza ? os(power pro and water consumptions are extremely duced). Dyeing processes are optimised granting cessos de tingimento. Alm de garantir um elevado top?level performance and reliability. desempenho e fiabilidade, reproduz perfeitamente MCS smart solu ? tion 4 CARACTERŒSTICAS TCNICAS TECHNICAL CHARACTERISTICS ¥ Relao soluo lquida at 1:3,5 incluindo lava ? gens ¥ Reservatrio de preparao da soluo lquida MST com sistema de controlo e gesto de nvel ¥ Liquor ratio untill 1:3,5 including washing phases ¥ Sistema de circulao com suco mltipla (pa ? ¥ Vertical tank for liquor preparation MST with tente MCS) system ¥ Regulao inteiramente automtica com PC indu ? for the control / management of level strial PCTE, da Termoelettronica ¥ Multi pump suction (MCS?Patent) ¥ Reservatrio auxiliar para produtos completo com ¥ Micro touch?screen by Termoelettronica model sondas pneumticas de nvel e misturador ¥ Sistema de introduo de produtos (patente MCS)PCTE Side tank for products, with pneumatic level ¥ Detector de costuras e controlo de circulao¥ das probes peas and mixer ¥ Controlo de nvel contnuo ¥ System of product introduction (MCS?Patent) ¥ Contador de litros de enchimento H20 ¥ Seam detector/fabric run control ¥ Sistema de lavagem paredes mquina Continuous level control ¥ Filtro principal de limpeza automtica sada¥ da ¥ Water liter counter bomba ¥ Wall wash system ¥ Sistema de diluio/recirculao da soluo l? quida e introduo de sal ¥ Self cleaning static filter in main delivery p ¥ Sistema de descarga rpida da soluo lquida ¥ System for the reduction/liquor recycling and modelo MQD salt ¥ Dobadoura para bom depsito/circulao de ?te introduction cido no tanque de tratamento ¥ Drain by main pump, mod. MQD ¥ 2¡ reservatrio auxiliar para produtos, completo ¥ Plaiters for a better deposit/circulation of t fabric ¥ 2 nd side tank for products, with pneumatic level probes and mixer ¥ Nozzles at fixed section, Hidroflow new techno? logy OPTIMIZA ? TION OF DYEING LI ? QUOR OPTIMIZAO DA CIRCULA ? O DA SO ? LUO LŒQUIDA DE Graas ao novo sistema de suco e circulao da Thanks to the realisation of a new system for soluo lquida (patente MCS), Smartflow permiteliquor sunction and circulation (MCS patent), trabalhar com baixa relao da soluo lquida Smartflow allows to dye at low liquor ratio, dow 1:3,5. to 1:3,5. Ainda mais, com o auxlio de uma bomba centr ? Futhermore, a muti?suction, vertical, ? centrifu fuga de eixo vertical de suco mltipla os ? desem gal pump guarantees machine performances penhos so garantidos tambm com carga real also by reduced loa ds. 6 Processos mais seguros e mais rpidos graas Processes are faster and safer thanks to a new ao novo conceito de introduo de produtos concept for product inlet (patent pending) ? con (patente pendente) controlado por PC industrial troller by industrial touch?screen PC (PCx by de ecr tctil (PCx da Termoelettronica). Termoelettronica ) NOVO SI ? STEMA IN? TRODUO DE PRO ? NEW SYSTEM FOR MST add tank Heat exchanger Side tanks for products Introduction Pump Main Pump MST add tank Heat exchanger Side tanks for products MST add tank Side tanks for products Heat exchanger 1 2 1 2 3 4 Introduction Pump Introduction Pump Main Pump 1 Main Pump 2 Main Pump MST add tank Heat exchanger Side tanks for products 1 2 3 MST add tank Heat exchanger Side tanks for products 1 2 3 4 5 6 Introduction Pump Introduction Pump Main Pump Main Pump 1 Main Pump 2 INNER SY ? STEM: REEL & NOZ ? ZLE SISTEMA IN ? TERNO: CARRE? TEL dirt FILTRO DE LIM PEZA AUTOM TICA ¸ SAŒDA SELF?CLEA ? NING FILTER ON PUMP DELIVERY SIDE ? ? Tirando vantagem da presso gerada pela bomba Taking advantage of the pressure generated by de circulao e da soluo lquida presente na the circulation pump and of the liquor inside th mquina, a cada descarga da soluo lquida machine, by every liquor drain, the SSCF Self? realizada uma lavagem do filtro SSCF (patenteCleaning?Filter (patent pending) washed? is being pendente), permitindo uma reduo das opera ? off.This fact remarkably reduces the cleaning es de limpeza e o correcto funcionamento da operations of filters and improves the perform ? bomba principal (aumento do desempenho). ance of the circulation pump itself. 8 Dois reservatrios auxiliares para introduo deTwo side?tanks for productS, each one complete produtos completos com misturador prprio, with its own mixer, pneumatic probe, heating coi sonda pneumtica, serpentina de aquecimento e liquor recycling to make product dissolving and recirculao de soluo lquida para facilitar as mixing much easier. funes de mistura e dissoluo dos produtos. Thanks to these equipments down times and Graas a este sistema reduz?se em muito ?os temwaiting times are much reduced, also in case of pos de paragem e de espera dos equipamentos, automatic dispensing systems. tambm no caso de sistemas de distribuio? au tomtica MST (reservatrio ao lado da mquina): reserva ? trio de preparao da soluo lquida com si? stema de controlo e gesto de nvel atravs de sonda pneumtica para a reduo dos tempos de paragem nas fases de enchimento da soluo ? l quida. MST (machine side tank) is for liquor prepara ? tion; liquor is controlled and managed by a pneumatic probe in order to reduce own times d by liquor fillings. MQD, machine quick drain, by main circulation pump. STANDARD AUTOMATION PCx: PC industrial desenvolvido em ambiente Windows para melhorar todas as funes de diagnstico, monitorizao e automatizao das mquinas de tingimento. Com ecr tctil, especificamente concebido para utilizao industrial, de acesso fcil e rpido s funes. A pedido do Cliente sempre pos ? svel instalar controladores de ? mar PCx: industrial PC developed in? Win dows room to improve all diagnostic functions, monitoring and automation of dyeing machines. W ith Touch?Screen, purposely de? signed for industriale,us the access to functions is easy and immediate. Upon Customer’s request it is always possible to install different brands of MST Heat exchanger & Side tanks for products RT recovery tank 2 1 90°C Introduction Pump Proportional Valve 90°C Water inlet 20°C High Efficency heat exchanger 70°C 30°C Multi Pump Suction drain HSS: HEAT SAVING SYSTEM (RECOVERY SYSTEM DRAIN + RECOVERY SYSTEM (RECOVERY SYSTEM DRAIN + RECOVERY SYSTEM um sistema de recuperao de energia uti ? lizando gua de purga da soluo lquida de tingimento. Com o novo reservatrio de recuperao da soluo lquida, RT, e um novo permutador de It is an energy recovery system using waste w from the dyeing liquor. With the new liquor recovery tank, RT, and a high?efficiency heat exchanger, significant ? e ergy savings can be obtained. Standard Equip ? HSS: HEAT SAVING SYSTEM MST Heat exchanger Side tanks for products 1 2 Introduction Pump Multi Pump Suction 1 add tank Example of calcolation for annual savin STEAM COST 0,025 E/KG WATER 20 INLET ¡C BATCH 1 2 3 4 5 6 7 8 9 10 11 ABSORPTION 2 LT/KG MACHINE LOAD 500 KG FILL. MAX TEMP TEMP 20 80 55 40 70 70 80 80 80 60 40 105 80 55 80 70 70 95 95 80 60 40 DRAN HT DRAIN TEMP TEMP 80 80 55 70 70 70 80 80 80 60 40 95 80 55 70 70 70 95 95 80 60 40 DAILY COST (3 BATCH/DAY) WITHOUT RECOVERY WITH RECOVERY TRADITIONAL DYNAMICA TRADITIONAL DYNAMICA RB RB RB RB 6 4 6 4 1¡ FILL 2¡ FILL 1¡ FILL 2¡ FILL 1¡ FILL 2¡ FILL 1¡ FILL 2¡ FILL 6 4 4 2 6 4 4 2 3000 2000 2000 1000 3000 2000 2000 1000 STEAM COST COST STEAM COST STEAM STEAM COST (KG) (E) (E) (KG) (E) (KG) (KG) (E) 463,64 218,18 81,82 263,64 181,82 181,82 318,18 300,00 218,18 109,09 36,36 1,59 5,45 2,05 6,59 4,55 4,55 7,95 7,50 5,45 2,73 0,91 309,09 109,09 18,18 154,55 90,91 90,91 181,82 163,64 109,09 36,36 0,00 7,73 2,73 0,45 3,86 2,27 2,27 4,55 4,09 2,73 0,91 0,00 KGST KG E/KG KGST KG E/KG 463,64 11,59 309,09 9,09 0,23 0,00 0,00 0,00 0,00 263,64 6,59 154,55 60,61 1,52 30,30 60,61 1,52 30,30 196,97 4,92 121,21 90,91 2,27 45,45 9,09 0,23 0,00 0,00 0,00 0,00 0,00 0,00 0,00 KGST KG E/KG KGST KG 7,73 0,00 0,00 3,86 0,76 0,76 3,03 1,14 0,00 0,00 0,00 E/KG 178 95 87 52 MONTHLY COST (22 DAY/MONTH) 4.449 95 87 52 ANNUAL COST (11 MONTH/YEAR) 48.938 26.063 23.813 14.250 0 22.875 25.125 34.688 ANNUAL SAVINGS WSS: WATER SAVING SYSTEM MST add tank Heat exchanger Side tanks for products a evoluo natural do conceito que j tinha? resul tado no VDA (ANALISADOR VISO TINGIMENTO) em 2005. Hoje, est finalmente a ser aplicado? em ta manho mais pequeno a todas as mquinas de ?pro duo. Utilizando uma clula colorimtrica, voc pode controlar e optimizar todas as fases? de lava 1 Introduction Pump WSS: WATER SAVING SYSTEM It is the natural development of the concept ? that al ready resulted in the VDA ( VIEW DYEING ANA ? LYZER) in 2005. Today, it is finally being applied in smaller size to all production machines. Using a colorimetric cell, you can control ? and opti mize all of the washing stages to avoid all unnec ? WSS Multi Pump Suction Smartflow Concept:Lambert A x l c = = = = Beer absorcion molar absorrption optical padth concentracion VDA log (I0 /I1)= x l c 12 INNOVATIONS TSS: TWINS SAVING SYSTEM TSS: TWINS SAVING SY? o novo sistema de ligao entre mquinas de ? ca It is the new connection system among machines pacidades diferentes. different capacities. Em termos tcnicos, a soluo tornada vivel pelo In technical words, the solution is made viable desenvolvimento dos novos sistemas de dosea ? development of the new MCS dosing systems, whic mento MCS, que possibilitam a convenincia? de apeprovide the conveyance of only a part of the fl nas uma parte do fluxo da soluo lquida de the dyeing liquor. tingimento. O desequilbrio da soluo lquida ? mo The unbalance of the liquor is monitored ? by pro nitorizado por programas que, atravs de medio de nvel analgica, calculam as correces atravs 1 1 2 2 CONVENTIO ? NAL 1 2 1 TSS SYSTEM 2 3 MODELS DATA *Loading [Kg] Loading [Lbs] A [mm] B [mm] C [mm] SMF1J 200 440 2800 4000 5300 SMF2J 400 880 3700 4000 5300 SMF3J 600 1320 4900 4000 5300 SMF4J 800 1760 5900 4000 5300 SMF6J 1200 2640 8100 4000 5300 SMF1XJ 250 550 3100 4000 5300 SMF2XJ 500 1100 4500 4000 5300 SMF3XJ 750 1650 5700 4000 5300 SMF4XJ 1000 2200 7400 4000 5300 SMF6XJ 1500 3300 10500 4000 5300 SMF1XXJ 300 660 3400 4000 5300 SMF2XXJ 600 1320 5000 4000 5300 SMF3XXJ 900 1980 6700 4000 5300 SMF4XXJ 1200 2640 8300 4000 5300 SMF6XXJ 1800 3960 12200 4000 5300 * si the *la capacit di carica massima indicata in tabella, ? inindicated loading charge is based upon a knitte fabric of CO or PES/CO , medium aprox weight 250 tende per un tessuto a maglia di CO o del PES/CO peso gr/l.m. medio aprox. di 250 gr/m.lin 1 DYEING REPORT DYEING WASHING Fabric Loading Sampling FABRIC FEATURESSMART Article ? Composition RESULTS SMARTFLOW MACHINE REGULATION KNITTED FABRIC Colour 100% COTTON Pump [rpm] Hydrovario [%] 1270 45 BLACK Jet Pressure [bar] Weight [gr/m] 231 Real speed [m/min] Weight [gr/m2] 140 Av. lap time [sec] Width [cm] 180 Liquor Ratio [l/Kg] Lot [Kg] 492 First filling [I] 1820 1105 Next Fillings [I] 837 Lot [m] Preparation Finishing Remarks Fabric Unloading 0,7 Water consum. [I] 12.595 Water per kg fabric ] [l/kg 25,6 Steam consum. [Kgs] 940 285 Steam fabric [Kgs/Kg] 2,15 117 Energy kg fabric [Kw/Kg]0,15 3,7 Real time [min] Program N. 250 11?033 RAW FABRIC STENTER = C1 DYESTUFF Vinilsulfonic Reactive Dye AUXILIARES A B D E Aux. X Scouring F Caustic soda G Acetic Acid x neutraliz. H Aux. x dyeing + Salt Please take note that technical data may by changed by MCS spa to improve the quality of SCOUR ? Alkali Acetic Acid x neutraliz. Detergent x soaping Bergamo |Italy |www.mcsgroup.it