linha alto avanço

LINHA ALTO AVANÇO
High Feed Line
CABEÇOTES PORTA INSERTOS HIGH FEED
Facemill Type
Código
Code
Dimensões (mm) Dimensions
Nº Insertos
Inserto Utilizado
No. of Inserts
øD
F
øD1
ød
ød1
a
b
E
Applicable Inserts
SKS-3063R-08-22
3
63
50
60
22
17
6.3
10.4
20
WDMW WDHW WDMT 08...
SKS-4052R-08-22
4
52
50
47
22
17
6.3
10.4
20
WDMW WDHW WDMT 08...
SKS-4063R-08-22
4
63
50
60
22
17
6.3
10.4
20
WDMW WDHW WDMT 08...
SKS-4063R-10-22
4
63
50
60
22
17
6.3
10.4
20
WDMW WDMT 10...
SKS-4063R-10-27
4
63
50
60
27
20
7
12.4
22
WDMW WDMT 10...
SKS-5080R-08-27
5
80
55
76
27
37
7
12.4
22
WDMW WDHW WDMT 08...
SKS-5080R-10-27
5
80
55
76
27
37
7
12.4
22
WDMW WDMT 10...
SKS-6100R-08-32
6
100
55
96
32
45
8
14.4
32
WDMW WDHW WDMT 08...
SKS-6100R-10-32
6
100
55
96
32
45
8
14.4
32
WDMW WDMT 10...
SKS-6125R-10-40
6
125
55
85
40
60
9
16.4
35
WDMW WDMT 10...
SKS-7160R-10-40
7
160
55
120
40
85
9
16.4
35
WDMW WDMT 10...
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FRESAS PORTA INSERTOS HIGH FEED
End Mill Type (with air hole)
Código
Code
Dimensões (mm) Dimensions
Nº Insertos
Inserto Utilizado
No. of Inserts
øD
L1
L2
L
ød
Applicable Inserts
SKS-2020-50-S20
2
20
50
80
130
20
WDMW WDMT 05...
SKS-2025-60-S25
2
25
60
80
140
25
WDMW WDMW 06...
SKS-2032-70-S32
2
32
70
80
150
32
WDMW WDMW 08...
SKS-3040-50-S32
3
40
50
100
150
32
WDMW WDMW 08...
SKS-2020-100-S20
2
20
100
80
180
20
WDMW WDMW 05...
SKS-2025-120-S25
2
25
120
80
200
25
WDMW WDMW 06...
SKS-2032-120-S32
2
32
120
80
200
32
WDMW WDMW 08...
SKS-3040-50L-S32
3
40
50
200
250
32
WDMW WDMW 08...
SKS-2020-130-S20
2
20
130
120
250
20
WDMW WDMW 05...
SKS-2025-180-S25
2
25
180
120
300
25
WDMW WDMW 06...
SKS-2032-180-S32
2
32
180
120
300
32
WDMW WDMW 08...
SKS-2025-180-S25
3
40
50
250
300
32
WDMW WDMW 08...
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PONTEIRAS
Heads
Código
Code
Nº Insertos
Inserts number
ØD
L
ØD1
W
MD
Parafuso c/
Inserto
Insertos Utilizados
Applicable inserts
Clamp screw
Chaves
Wrench
Clamp set
MSH-2016-M8
2
16
23
15,5
M8
12
WOMW04, WOMT04...
TSW-2556H
-
A-08SD
MSH-2020-M10
2
20
30
19
M10
14
WDMW05, WDHW05, WDMT05...
DSW-306H
-
A-105SD
MSH-2025-M12
2
25
35
23,6
M12
17
WDMW06, WDHW06, WDMT06...
CSW-408H
DCM-18
A-15SD
MSH-2032-M16
2
32
43
29
M16
22
WDMW, WDHW, WDMT 08...
DSW-4510H
DCM-17
A-20
MSH-3020-M10
3
20
30
19
M10
14
WOMW04, WOMT04...
TSW-2256H
-
A-08SD
MSH-3025-M12
3
25
35
23,6
M12
17
WDMW05, WDHW05, WDMT05...
DSW-306H
-
A-105SD
MSH-3032-M16
3
32
43
29
M16
22
WDMW06, WDHW06, WDMT06...
CSW-408H
DCM-18
A-15SD
MSH-4032-M16
4
32
43
29
M16
22
WDMW05, WDHW05, WDMT05...
DSW-306H
-
A-105SD
D
D1
MD
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W
L
60
Parafuso e
Apoio
l
EM ESTOQUE / Stock Itens
¡ CONSULTAR / Consult
60
LINHA ALTO AVANÇO
High Feed Line
INSERTOS (SEM QUEBRA CAVACO)
Insert (without cheapbreaker)
Código
A
T
B
R
Θ°
JC8015
JC5040
JC8050
6,5
2,8
0,8
1,5
13
l Fig. 1
l Fig. 2
l Fig. 1
WDMW50316ZTR
8
3,2
1,0
1,6
15
l Fig. 1
l Fig. 2
l Fig. 1
WDMW6T320ZTR
10
3,97
1,2
2,0
15
l Fig. 1
l Fig. 2
l Fig. 1
WDMW80520ZTR
13
5,5
1,5
2,0
15
l Fig. 3
l Fig. 4
l Fig. 3
WDMW10X620ZTR
16
6,0
2,0
2,0
15
l Fig. 1
l Fig. 2
l Fig. 1
Code
WOMW04T215ZER
Fig. 2
Fig. 1
Fig. 4
Fig. 3
B
B
B
T
A
T
A
B
T
A
T
A
INSERTOS (COM QUEBRA CAVACO)
Insert (with cheapbreaker)
Código
A
T
B
R
Θ°
JC8015
JC5040
WOMT04T215ZER
6,5
2,8
0,8
1,5
13
l Fig. 5
l Fig. 7
WDMT050316ZER
8
3,2
1,0
1,6
15
l Fig. 5
l Fig. 6
WDMT06T320ZER
10
3,97
1,2
2,0
15
l Fig. 5
l Fig. 6
WDMT080520ZER
13
5,5
1,5
2,0
15
l Fig. 5
WDMT10X620ZER
16
6,0
2,0
2,0
15
l Fig. 5
Code
Fig. 6
Fig. 5
JC8050
JC8015
l Fig. 6
l Fig. 5
l Fig. 6
l Fig. 6
l Fig. 5
l Fig. 6
Fig. 7
B
B
B
T
A
A
T
A
T
ACESSÓRIOS
Parts
Código
Code
ø16
l
Parafuso
Inserto
Parafuso e
Apoio
Chaves
A-10SD
Clamp Screw
Clamp Set
Wrench
TSW-2556-H
-
ø20, ø21
DSW-306H
-
A-10SD
ø25, ø26, ø30
CSW-408H
DCM-18
A-15SD
ø32, ø33, ø44, ø50, ø52, ø63, ø66, ø80, ø100
DSW-4510H
DCM-17
A-20
EM ESTOQUE / Stock Itens
¡ CONSULTAR / Consult
61
DETALHES DE PROGRAMAÇÃO PARA LINHA ALTO AVANÇO
Program Details for High Feed Line
DEFINIÇÃO DE RAIOS PARA PROGRAMAÇÃO
Definition of Corner Shape for Programming
Inserto
Ra
W
04 Type
1.5
05 Type
1.6
06 Type
08 Type
Insert
Raio para Programação
Ap
T
A1
2.7
0.8
0.29
0.8
R1.5
3.6
1.25
0.35
1.2
R2.0v
2
4.5
1.5
0.44
1.5
R2.5
2
6.0
2.0
0.63
2.0
R3.0
Corner Radius for Programming
ATENÇÃO ESPECIAL NA UTILIZAÇÃO DAS FERRAMENTAS HIGH FEED
Attention for Profile Milling With High Feed
Código
Code
øFerram.
(mm)
Tool Dia.
ø Efetivo
de Corte
(mm)
Eff. Cutting
Diameter
Prof. Máx
Corte
(mm)
Max. Depth
of Cut
Entrada da Ferramenta em Rampa
Ramping
Entrada da Ferramenta em
Interpolação Helicoidal
Helical Interpolation
ø Mínimo do Furo
(mm)
ø Máximo do Furo
(mm)
Máx. Prof. em Corte
Direto Tipo
Fura-Fresa (mm)
Ângulo Máx. de
Entrada em Rampa
Alt. Total da
Ferramenta c/ AP Máx.
Tot. Cutting Length at Max. Ap
22.0
Min. Bore Diameter (mm)
30
Max. Bore Diameter (mm)
37
0.5
0.5
Max. Drilling Depth
SKS-2020
20
12.7
1.2
Max. Ramping Angle
3°
SKS-2021
21
13.7
1.2
2°30’
27.5
32
39
SKS-2025
25
15.9
1.5
4°
21.5
33
46
1
SKS-2026
26
16.9
1.5
3°30’
24.5
35
48
1
SKS-2030
30
20.9
1.5
2°30’
34.4
43
56
1
SKS-2032
32
20
2
4°
28.6
41
60
1.5
SKS-2033
33
21
2
3°30’
32.7
43
62
1.5
SKS-3040
40
28
2
2°48’
40.9
57
76
1.5
SKS-*050
50
38
2
2°
57.3
77
96
1.5
SKS-*052
52
40
2
2°
57.3
81
100
1.5
SKS-*063
63
51
2
1°30’
76.4
103
122
1.5
SKS-*066
66
54
2
1°24’
81.8
109
128
1.5
SKS-*080
80
68
2
1°12’
95.5
137
156
1.5
SKS-*100
100
88
2
1°
114.6
177
196
1.5
Usinagem por Interpolação Helicoidal
Usinagem em Rampa
Helical Interpolation
Cálculo do Passo
Calculating of tool pass diameter
Ramping
Passo Lateral øFuro
Bore
Tool Pass
Diameter
Diameter
øFerramenta
Tool
Diameter
A Profundidade de Corte por Passada Não
Pode Exceder a Máxima Profundidade de
Corte.
Depth of cut per one circuir should not
exceed max. depth of cut Ap.
Em caso de usinagem em rampa e por interpolação helicoidal, aplicar 70% ou menos o avanço de corte calculado na tabela de parâmetros de corte. In
case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
Nos casos de entrada direta (furo-fresa), aplicar 50% ou menos o avanço calculado na tabela de parâmetros de corte.
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
No caso de usinagem por entrada direta (furo-fresa) poderão sair cavacos longos. Observar normas de segurança.
Long consecutive chips may come out in case of drilling, confirm the safe condition sufficiently.
62
PARÂMETROS DE CORTE PARA LINHA ALTO AVANÇO
Recommended Cutting Conditions for High Feed Line
CABEÇOTES
Facemill Type
Materiais
Classes
Aço Carbono (C50, C55),
(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB
JC5040
JC8050
(JC730U)
(HPM7, PX5, NAK80, P20)
Mold Steel
(1.2311, P20) 30-43HRC
JC5040
(JC8015
acima/above
40HRC)
Materials
Grades
(SKD61, SKD11)
Aço Ferramenta
Die Steel (1.2344, 1.2379) <
255HB
JC5040
JC8050
(SKD61, DAC, DHA)
Aços Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 40-50HRC
JC8015
(JC5015)
Ferro Fundido Cinzento e
Modular
Grey & Modular Cast Iron (GG,
GGG) < 300HB
JC8015
JC5015
(JC600)
(SUS 304)
Aço Inoxidável
Stainless steel
< 250HB
JC8015
JC5015
(JC730U)
Comp.
Total
Overhung
Length
(mm)
ø da Ferramenta Tool Dia. (mm)
50mm, (52mm)
Nº de Facas 3N No. of teeth 3N
Nº de Facas 4N No. of teeth 4N
F
Pc
Ap
N
F
Pc
Ap
N
(mm) (min-1) (mm/min) (kW) (mm) (min-1) (mm/min) (kW)
63mm
Nº de Facas 3N No. of teeth 3N
Ap
N
F
Pc
(mm) (min-1) (mm/min) (kW)
150
200
250
300
350
400
150
200
250
300
350
400
150
200
250
300
350
400
1.2
1
1
0.6
0.4
1.2
1
0.8
0.5
0.3
1.2
1
0.8
0.5
0.3
-
830
700
570
570
570
830
700
570
570
570
830
700
570
570
570
-
3,730
3,150
2,570
3,420
3,420
3,730
3,150
2,570
2,900
2,900
3,730
3,150
2,570
2,900
2,900
-
8
5.6
4.6
3.7
2.5
8.6
6.1
4
2.8
1.7
8
5.6
3.7
2.6
1.6
-
1.2
1
1
0.6
0.4
1.2
1
0.8
0.5
0.3
1.2
1
0.8
0.5
0.3
-
830
700
570
570
570
830
700
570
570
570
830
700
570
570
570
-
4,970
4,200
3,420
3,990
3,990
4,980
4,200
3,420
3,420
3,420
4,980
4,200
3,420
3,420
3,420
-
10.7
7.5
6.1
4.3
2.9
11.5
8.1
5.3
3.3
2
10.7
7.5
4.9
3.1
1.8
-
1.2
1.2
1
1
0.8
0.4
1.2
1.2
1
0.8
0.6
0.4
1.2
1.2
1
0.8
0.6
0.4
760
680
600
460
460
460
760
680
600
460
460
460
760
680
600
460
460
460
4,050
3,060
2,700
2,050
2,390
2,730
3,420
3,060
2,700
2,050
2,390
2,390
3,420
3,060
2,700
2,050
2,390
2,390
13.8
9
6.1
5.1
4.3
2.5
9.9
8.9
6.5
4
3.5
2.3
9.2
8.3
6.1
3.7
3.2
2.2
100
150
200
250
300
1
0.8
0.6
0.4
-
570
450
380
380
-
1,720
1,340
1,150
920
-
4.8
3
1.9
1
-
1
0.8
0.6
0.4
-
570
450
380
380
-
2,280
1,800
1,520
1,220
-
6.3
4
2.5
1.4
-
1
1
0.8
0.7
0.5
450
380
380
300
300
1,350
1,140
1,140
900
720
4.7
4
3.2
2.2
1.3
150
200
250
300
350
400
150
200
250
300
350
400
1.5
1.2
1.2
0.8
0.6
1.2
0.8
0.6
0.4
0.3
-
830
700
570
570
570
950
800
570
570
570
-
4,480
3,780
3,080
3,420
3,420
3,730
3,150
2,250
2,250
2,250
-
8.6
6.1
4.7
3.5
2.6
8.6
6
3.5
2.2
1.3
-
1.5
1.2
1.2
0.8
0.6
1.2
1
0.8
0.5
0.3
-
830
700
570
570
570
950
800
570
570
570
-
5,980
5,040
4,100
4,560
4,560
4,980
4,200
3,000
3,000
3,000
-
11.5
8.1
6.3
4.7
3.5
11.5
8.1
4.6
2.9
1.7
-
1.5
1.5
1.5
1.2
1
0.6
1.2
1.2
1
0.8
0.6
0.4
910
680
600
460
460
460
760
680
600
460
460
460
4,910
3,670
3,150
2,480
2,760
2,760
3,000
2,670
2,350
1,800
1,800
1,800
11.9
8.9
7.6
4.8
4.5
2.7
8.7
7.8
5.7
3.5
2.6
1.8
CABEÇOTES
Facemill Type
Materiais
Classes
Aço Carbono (C50, C55),
(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB
JC5040
JC8050
(JC730U)
(HPM7, PX5, NAK80, P20)
Mold Steel
(1.2311, P20) 30-43HRC
JC5040
(JC8015
acima/above
40HRC)
Materials
Grades
(SKD61, SKD11)
Aço Ferramenta
Die Steel (1.2344, 1.2379) <
255HB
JC5040
JC8050
(SKD61, DAC, DHA)
Aços Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 40-50HRC
JC8015
(JC5015)
Ferro Fundido Cinzento e
Modular
Grey & Modular Cast Iron (GG,
GGG) < 300HB
JC8015
JC5015
(JC600)
Aço Inoxidável Abaixo 250HB
Stainless Steel Below 250HB
(SUS304)
JC8015
(JC730U)
Comp.
Total
Overhung
Length
(mm)
63mm, (66mm)
Nº de Facas 4N No. of teeth 4N
Ap
N
F
Pc
(mm) (min-1) (mm/min) (kW)
ø da Ferramenta Tool Dia. (mm)
80mm
Nº de Facas 5N No. of teeth 5N
Ap
N
F
Pc
(mm) (min-1) (mm/min) (kW)
100mm
Nº de Facas 6N No. of teeth 6N
Ap
N
F
Pc
(mm) (min-1) (mm/min) (kW)
150
200
250
300
350
400
150
200
250
300
350
400
150
200
250
300
350
400
1.2
1.2
1
1
0.8
0.4
1.2
1.2
1
0.8
0.6
0.4
1.2
1.2
1
0.8
0.6
0.4
760
680
600
460
460
460
760
680
600
460
460
460
760
680
600
460
460
460
5,400
4,090
3,600
2,730
3,190
3,640
4,560
4,080
3,600
2,730
3,090
3,090
4,560
4,080
3,600
2,730
3,090
3,090
14.6
11
8.1
6.8
5.7
3.3
13.3
11.9
8.7
5.3
4.5
3
12.3
11
8.1
4.9
4.2
2.8
1.2
1.2
1.2
1
1
0.6
1.2
1.2
1.2
1
0.8
0.6
1.2
1.2
1.2
1
0.8
0.6
720
600
520
440
360
360
600
520
440
360
360
360
600
520
440
360
360
360
5,400
4,500
3,900
3,300
2,700
2,700
4,500
3,900
3,300
2,700
2,700
2,700
4,500
3,900
3,300
2,700
2,700
2,700
18.5
15.4
13.4
9.4
7.7
4.6
16.6
14.4
12.2
8.3
6.6
5
15.4
13.4
11.3
7.7
6.2
4.6
1.2
1.2
1.2
1
1
0.6
1.2
1.2
1.2
1
0.8
0.6
1.2
1.2
1.2
1
0.8
0.6
570
480
420
350
290
290
480
420
350
290
290
290
480
420
350
290
290
290
5,130
4,320
3,730
3,150
2,610
2,610
4,320
3,780
3,150
2,610
2,610
2,610
4,320
3,780
3,150
2,610
2,610
2,610
22
18.5
16
11.3
9.3
5.6
19.9
17.4
14.5
10
8
6
18.5
16.2
13.5
9.3
7.5
5.6
100
150
200
250
300
1
1
0.8
0.7
0.5
450
380
380
300
300
1,800
1,520
1,520
1,200
960
6.3
5.3
4.3
2.9
1.7
1
1
1
0.9
0.7
360
360
300
240
240
1,800
1,800
1,500
1,200
960
8
8
6.7
4.8
3
1
1
1
0.9
0.7
290
290
240
190
190
1,740
1,740
1,440
1,140
910
9.7
9.7
8
5.7
3.5
150
200
250
300
350
400
150
200
250
300
350
400
1.5
1.5
1.5
1.2
1
0.6
1.2
1.2
1
0.8
0.6
0.4
910
680
600
460
460
460
760
680
600
460
460
460
6,550
4,900
4,200
3,310
3,680
3,680
4,000
3,560
3,130
2,400
2,400
2,400
15.9
11.9
10.2
6.4
5.9
3.6
11.6
10.3
7.6
4.6
3.5
2.3
1.5
1.5
1.5
1.5
1.2
0.8
1.2
1.2
1.2
1
0.8
0.6
720
600
520
440
360
360
600
520
440
360
360
360
6,480
5,400
4,680
3,960
4,320
4,320
3,900
3,380
2,860
2,340
2,340
2,340
19.9
16.6
14.4
12.2
10.6
7.1
14.4
12.5
10.5
7.2
5.8
4.3
1.5
1.5
1.5
1.5
1.2
0.8
1.2
1.2
1.2
1
0.8
0.6
570
480
420
350
290
290
480
420
350
290
290
290
6,160
5,180
4,480
3,780
4,180
4,180
3,750
3,280
2,730
2,270
2,270
2,270
23.7
19.9
17.2
14.5
12.9
8.6
17.3
15.1
12.6
8.7
7
5.2
Ap: Profundidade de corte, N: rotação, F: avanço, Pc: potência consumida
Ap: Depth of cut, N: Spindle speed, F: Feed speed, Pc: Net power consumption
63
PARÂMETROS DE CORTE PARA LINHA ALTO AVANÇO
Recommended Cutting Conditions for High Feed Line
CABEÇOTES
Facemill Type
Materiais
Materials
Classes
Grades
Comprimento
Total
Overhung
Length (mm)
JC5040
JC8050
(JC730U)
150
200
250
300
350
400
1.5
1.5
1.5
1.5
1.2
1
460
460
400
380
380
380
4,140
4,140
3,600
3,420
3,420
3,420
27.7
27.7
24.1
22.9
18.3
15.3
1.5
1.5
1.5
1.5
1.5
1.2
360
360
360
320
300
300
3,780
3,780
3,780
3,360
3,150
3,150
32.4
32.4
32.4
28.8
27
21.6
JC5040
(JC8015
acima/above
40HRC)
150
200
250
300
350
400
1.5
1.5
1.5
1.2
1
0.8
400
400
380
350
350
350
3,000
3,000
2,850
2,630
2,630
2,630
21.6
21.6
20.6
15.2
12.6
10.1
1.5
1.5
1.5
1.5
1.2
1
320
320
320
280
280
280
2,800
2,800
2,800
2,450
2,450
2,450
25.8
25.8
25.8
22.6
18.1
15.1
(SKD61, SKD11)
Aço Ferramenta
Die Steel (1.2344, 1.2379) < 255HB
JC5040
JC8050
150
200
250
300
350
400
1.5
1.5
1.5
1.2
1
0.8
400
400
380
350
350
350
3,000
3,000
2,850
2,630
2,630
2,630
20.1
20.1
19.1
14.1
11.7
9.4
1.5
1.5
1.5
1.5
1.2
1
320
320
320
280
280
280
2,800
2,800
2,800
2,450
2,450
2,450
24
24
24
21
16.8
14
(SKD61, DAC, DHA)
Aços Ferramenta Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 40-50HRC
JC8015
(JC5015)
100
150
200
250
300
1
1
1
1
0.8
230
230
230
190
190
1,380
1,380
1,380
1,140
1,140
9.6
9.6
9.6
7.9
6.3
1
1
1
1
0.8
180
180
180
150
150
1,260
1,260
1,260
1,050
1,050
11.2
11.2
11.2
9.3
7.4
JC8015
(JC600)
150
200
250
300
350
400
1.8
1.8
1.8
1.5
1.2
1
420
420
380
380
350
350
4,500
4,500
4,100
4,100
3,780
3,780
26
26
23.7
19.7
14.5
12.1
1.8
1.8
1.8
1.8
1.5
1.2
330
330
330
300
300
270
4,160
4,160
4,160
3,780
3,780
3,400
30.7
30.7
30.7
27.9
23.3
16.7
JC8015
JC5015
(JC730U)
150
200
250
300
350
400
1.5
1.5
1.5
1.2
1
0.8
380
380
350
320
320
320
2,850
2,850
2,630
2,400
2,400
2,400
20.6
20.6
19
13.8
11.5
9.2
1.5
1.5
1.5
1.5
1.2
1
300
300
300
270
270
270
2,630
2,630
2,630
2,360
2,360
2,360
24.3
24.3
24.3
21.8
17.4
14.5
Aço Carbono (C50, C55), (S50C, S55C)
Carbon Steel (C50,C55), (S50C, S55C)
< 250HB
(HPM7, PX5, NAK80, P20)
Mold Steel
(1.2311, P20) 30-43HRC
Ferro Fundido Cinzento e Modular
Grey & Modular Cast Iron (GG, GGG) (FC,
FCD)< 300HB
Aço Inoxidável (SUS304)
Stainless steel (SUS304)
< 250HB
Ap: Profundidade de corte, N: rotação, F: avanço, Pc: potência consumida
Ap: Depth of cut, N: Spindle speed, F: Feed speed, Pc: Net power consumption
ANOTAÇÕES / Notes
64
ø da Ferramenta Tool Dia. (mm)
125mm
160mm
Nº de Facas 6N No. of teeth 6N
Nº de Facas 7N No. of teeth 7N
F
Pc
Ap
N
F
Pc
Ap
N
(kW)
(mm)
(min-1) (mm/min)
(kW)
(mm)
(min-1) (mm/min)
PARÂMETROS DE CORTE PARA LINHA ALTO AVANÇO
Recommended Cutting Conditions for High Feed Line
FRESAS PORTA INSERTOS
End Mill Type
ø da Ferramenta Tool Dia. (mm)
16 / 17
20 / 21
25 / 26
30 / 32 / 33
Nº de Facas 2N No. of teeth 2N
Nº de Facas 2N No. of teeth 2N
Nº de Facas 2N No. of teeth 2N
Nº de Facas 2N No. of teeth 2N
F
L
Ap
N
F
L
Ap
N
F
L
Ap
N
F
L
Ap
N
(mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min)
Materiais
Classes
Aço Carbono (C50, C55),
(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB
JC5040
JC8050
(JC730U)
30
70
100
0.6
0.5
0.4
3,580
2,980
2,580
3,580
2,380
1,550
70
120
190
0.7
0.5
0.3
2,850
2,400
1,250
4,600
3,800
1,500
70
120
220
0.7
0.5
0.3
2,300
1,900
1,000
4.600
3.800
1.600
70
120
220
0.8
0.6
0.4
1,800
1,000
500
3,600
3,000
2,000
(HPM7, PX5, NAK80, P20)
Mold Steel
(1.2311, P20) 30-43HRC
JC5040
(JC8015
acima/above
40HRC)
30
70
100
0.6
0.5
0.4
3,580
2,980
2,580
3,580
2,380
1,550
70
120
190
0.7
0.5
0.3
2,850
2,400
1,250
4,600
3,800
1,500
70
120
220
0.7
0.5
0.3
2,300
1,900
1,000
4.600
3.800
1.600
70
120
220
0.8
0.6
0.3
1,800
1,000
500
3,600
3,000
2,000
(SKD61, SKD11)
Aço Ferramenta
Die Steel (1.2344, 1.2379)
< 255HB
JC5040
JC8050
30
70
100
0.6
0.5
0.4
3,580
2,980
2,580
3,580
2,380
1,550
70
120
190
0.7
0.5
0.3
2,850
2,400
1,250
4,600
3,800
1,500
70
120
220
0.7
0.5
0.3
2,300
1,900
1,000
4.600
3.800
1.600
70
120
220
0.8
0.6
0.3
1,800
1,000
500
3,600
3,000
2,000
(SKD61, DAC, DHA)
Aços Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379)
40-50HRC
JC8015
(JC5015)
30
70
100
0.3
0.2
-
2,380
2,380
-
2,380
1,900
-
70
120
190
0.5
0.3
-
1,100
1,100
-
1,100
1,100
-
70
120
220
0.6
0.4
-
1,000
1,000
-
1.400
1.200
-
70
120
220
0.8
0.6
0.3
800
700
500
1,300
1,100
800
Ferro Fundido Cinzento e
Modular
Grey & Modular Cast Iron
(GG, GGG) (FC, FCD)
< 300HB
JC8015
JC5015
(JC600)
30
70
100
0.7
0.6
0.5
3,580
2,980
2,580
3,580
2,380
1,550
70
120
190
0.8
0.6
0.4
3,000
2,800
2,200
3,000
2,800
2,200
70
120
220
1
0.8
0.5
1,650
1,400
1,150
3.300
2.800
2.300
70
120
220
1.2
1
0.6
1,300
1,100
900
3,900
3,300
2,200
JC8015
JC5015
(JC730U)
30
70
100
0.5
0.3
0.3
2,980
2,980
2,580
2,980
2,380
1,550
70
120
190
0.7
0.5
0.3
2,400
2,400
1,250
3,840
3,840
1,500
70
120
220
0.7
0.5
0.3
1,900
1,900
1,000
3,800
3,800
1,600
70
120
220
0.8
0.6
0.3
1,500
1,250
600
3,600
3,000
1,800
Materials
Aço Inoxidável Abaixo
250HB
Stainless Steel Below
250HB
(SUS304)
Grades
FRESAS PORTA INSERTOS
End Mill Type
Materiais
Materials
Classes
Grades
40 (32 / Shank)
Nº de Facas 2N No. of teeth 2N
ø da Ferramenta Tool Dia. (mm)
40 (42 / Shank)
Nº de Facas 2N No. of teeth 2N
50
Nº de Facas 2N No. of teeth 2N
L
(mm)
Ap
(mm)
N
(min-1)
F
(mm/
min)
L
(mm)
Ap
(mm)
N
(min-1)
F
(mm/
min)
L
(mm)
Ap
(mm)
N
(min-1)
F
(mm/
min)
JC5040
JC8050
(JC730U)
70
170
220
0.8
0.6
0.4
1,400
1,000
800
4,300
3,700
2,900
70
170
220
1
0.8
0.6
1,400
1,200
1,200
5,100
4,300
4,300
70
170
220
1
0.8
0.6
1,150
950
950
4,100
3,400
3,400
JC5040
(JC8015
acima/above
40HRC)
70
170
220
0.8
0.6
0.4
1,400
1,000
800
4,300
3,700
2,900
70
170
220
1
0.8
0.6
1,400
1,200
1,200
5,100
4,300
4,300
70
170
220
1
0.8
0.6
1,150
950
950
4,100
3,400
3,400
(SKD61, SKD11)
Aço Ferramenta
Die Steel (1.2344, 1.2379) < 255HB
JC5040
JC8050
70
170
220
0.8
0.6
0.4
1,400
1,000
800
4,300
3,700
2,900
70
170
220
1
0.8
0.6
1,400
1,200
1,200
5,100
4,300
4,300
70
170
220
1
0.8
0.6
1,150
950
950
4,100
3,400
3,400
(SKD61, DAC, DHA)
Aços Ferramenta Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 40-50HRC
JC8015
(JC5015)
70
170
220
0.8
0.6
0.4
640
480
480
1,500
1,100
1,100
70
170
220
0.8
0.6
0.5
640
480
480
1,900
1,400
1,400
70
170
220
0.8
0.6
0.5
500
380
380
1,500
1,100
1,100
Ferro Fundido Cinzento e Modular
Grey & Modular Cast Iron (GG, GGG)
(FC, FCD) < 300HB
JC8015
JC5015
(JC600)
70
170
220
1.2
1
0.6
1,000
720
720
4,600
3,200
3,200
70
170
220
1.5
1.2
0.8
1,000
720
720
5,500
3,900
4,300
70
170
220
1.5
1.2
0.8
830
570
570
4,500
3,100
3,400
JC8015
(JC730U)
70
170
220
0.8
0.6
0.4
1,200
1,000
800,000
3,600
3,000
2,900
70
170
220
1
0.8
0.6
1,200
1,200
1,000
4,300
3,600
3,000
70
170
220
1,000
950
830
3,600
3,400
3,000
Aço Carbono (C50, C55), (S50C, S55C)
Carbon Steel (C50,C55), (S50C, S55C)
< 250HB
(HPM7, PX5, NAK80, P20)
Mold Steel
(1.2311, P20) 30-43HRC
Aço Inoxidável Abaixo 250HB
Stainless Steel Below 250HB
(SUS304)
1
0.8
0.6
65
PARÂMETROS DE CORTE PARA LINHA ALTO AVANÇO
Recommended Cutting Conditions for High Feed Line
PONTEIRA MSH E PROLONGADOR DE METAL DURO
MSH Head Type and Carbide Shank Holder
Materiais
Materials
Classes
Grades
ø da Ferramenta Tool Dia. (mm)
20/21/22
20/21/22
No. of teeth 2N No. of Teeth 2N
No. of teeth 3N No. of Teeth 3N
vF
L
Ap
N
vF
L
Ap
N
vF
L
Ap
N
(mm/
-1
-1
-1
(mm) (mm) (min ) (mm/min) (mm) (mm) (min ) (mm/min) (mm) (mm) (min )
min)
16/17
No. of teeth 2N No. of Teeth 2N
25/26/28
No. of teeth 2N No. of Teeth 2N
L
Ap
N
vF
(mm) (mm) (min-1) (mm/min)
Aço Carbono (C50, C55),
(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB
JC5040
JC8050
(JC730U)
70
120
160
0.4
0.3
0.2
3,580
3,180
2,980
6,440
5,090
4,760
70
120
190
0.6
0.5
0.3
2,850
2,600
2,400
5,700
5,200
4,800
70
120
190
0,5
0,4
0.3
2,850
2,600
2,400
7,700
7,000
6,500
90
140
210
0.7
0.5
0.3
2,300
2,300
1,900
5,500
5,100
3,800
(HPM7, PX5, NAK80, P20)
Mold Steel
(1.2311, P20) 30-43HRC
JC5040
(JC8015
acima/above
40HRC)
70
120
160
0.4
0.3
0.2
3,180
3,180
2,980
5,720
5,090
4,760
70
120
190
0.5
0.4
0.3
2,850
2,600
2,400
5,700
5,200
4,800
70
120
190
0,5
0,4
0.3
2,850
2,600
2,400
7,700
7,000
6,500
90
140
210
0.7
0.5
0.3
2,300
2,300
1,900
5,500
5,100
3,800
(SKD61, SKD11)
Aço Ferramenta
Die Steel (1.2344, 1.2379)
< 255HB
JC5040
JC8050
(JC730U)
70
120
160
0.4
0.3
0.2
3,180
3,180
2,980
5,720
5,090
4,760
70
120
190
0.5
0.4
0.3
2,850
2,600
2,400
5,700
5,200
4,800
70
120
190
0,5
0,4
0.3
2,850
2,600
2,400
7,700
7,000
6,500
90
140
210
0.7
0.5
0.3
2,300
2,300
1,900
5,500
5,100
3,800
SUS304
Aço Inoxidável (SUS304)
Stainless Steel (SUS304)
JC5040
JC8050
70
120
160
0.3
0.3
0.2
3,180
2,980
2,980
5,720
4,760
4,760
70
120
190
0.5
0.4
0.3
2,500
2,400
2,400
5,000
4,800
4,800
70
120
190
0,5
0,4
0.3
2,500
2,400
2,400
6,800
6,500
6,500
90
140
210
0.7
0.5
0.3
2,000
2,000
1,900
4,400
4,000
3,800
(SKD61, DAC, DHA)
Aços Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 4050HRC
JC8015
(JC5015)
70
120
160
0.2
0.2
-
2,380
2,380
-
2,610
2,380
-
70
120
190
0.4
0.3
-
1,300
1,200
-
1,600
1,400
-
70
120
190
0.3
0.3
-
1,300
1,200
-
2,300
2,000
-
90
140
210
0.6
0.4
-
1,100
1,000
1,500
1,400
Ferro Fundido Cinzento e
Modular
Grey & Modular Cast Iron
(GG, GGG) (FC, FCD)
< 300HB
JC8015
(JC600)
70
120
160
0,5
0,4
0.3
2,980
2,980
2,500
6,550
5,960
5,000
70
120
190
0.6
0.5
0.4
2,400
2,400
2,000
5,800
5,300
4,800
70
120
190
0.6
0.5
0.4
2,400
2,400
2,000
8,000
7,200
6,000
90
140
210
1
0,8
0,5
1,900
1,900
1,600
4,500
4,300
3,800
PONTEIRA MSH E PROLONGADOR DE METAL DURO
MSH Head Type and Carbide Shank Holder
Materiais
Classes
Aço Carbono (C50, C55),
(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB
JC5040
JC8050
(JC730U)
90
140
210
0.6
0.5
0.3
2,300
2,300
1,900
6,900
6,900
5,700
100
150
210
0,7
0,5
0,3
1,900
1,900
1,600
4,600
4,300
3,900
100
150
210
0.6
0.5
0.3
2,000
1,900
1,600
6,000
5,700
4,800
100
150
210
0.8
0.6
0.4
1,800
1,800
1,500
4,600
4,300
3,900
(HPM7, PX5, NAK80, P20)
Mold Steel
(1.2311, P20) 30-43HRC
JC5040
(JC8015
acima/above
40HRC)
90
140
210
0.6
0.5
0.3
2,300
2,300
1,900
6,900
6,900
5,700
100
150
210
0,7
0,5
0,3
1,900
1,900
1,600
4,600
4,300
3,900
100
150
210
0.6
0.5
0.3
2,000
1,900
1,600
6,000
5,700
4,800
100
150
210
0.8
0.6
0.4
1,800
1,800
1,500
4,600
4,300
3,900
(SKD61, SKD11)
Aço Ferramenta
Die Steel (1.2344, 1.2379)
< 255HB
JC5040
JC8050
90
140
210
0.6
0.5
0.3
2,300
2,300
1,900
6,900
6,900
5,700
100
150
210
0,7
0,5
0,3
1,900
1,900
1,600
4,600
4,300
3,900
100
150
210
0.6
0.5
0.3
2,000
1,900
1,600
6,000
5,700
4,800
100
150
210
0.8
0.6
0.4
1,800
1,800
1,500
4,600
4,300
3,900
JC8015
(JC730U)
90
140
210
0.6
0.5
0.3
2,000
2,000
1,900
6,000
6,000
5,700
100
150
210
0,7
0,5
0,3
1,700
1,700
1,600
3,800
3,500
3,000
100
150
210
0.6
0.5
0.3
1,800
1,700
1,600
5,400
5,100
4,800
100
150
210
0.8
0.6
0.4
1,600
1,600
1,500
3,800
3,500
3,000
(SKD61, DAC, DHA)
Aços Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 4050HRC
JC8015
90
140
210
0.5
0.3
-
1,100
1,000
-
2,000
1,800
-
100
150
210
0.6
0.4
0.2
850
750
650
1,600
1,400
1,200
100
150
210
0.5
0.4
0.2
850
750
650
1,550
1,350
1,200
100
150
210
0.8
0.6
0.3
800
700
600
1,600
1,400
1,200
Ferro Fundido Cinzento e
Modular
Grey & Modular Cast Iron
(GG, GGG) (FC, FCD)
< 300HB
JC8015
(JC600)
90
140
210
0.8
0.6
0.5
1,900
1,900
1,600
6,900
6,300
5,300
100
150
210
1
0.8
0.5
1,600
1,600
1,350
4,200
3,900
3,000
100
150
210
0.8
0.6
0.5
1,600
1,600
1,350
5,800
5,300
4,500
100
150
210
1.2
1
0.6
1,500
1,500
1,250
4,200
3,900
3,000
Materials
SUS304
Aço Inoxidável (SUS304)
Stainless Steel (SUS304)
66
ø da Ferramenta Tool Dia. (mm)
25/26/28
30
30
32/33/35
Nº de Facas 3N No. of Teeth 3N
Nº de Facas 2N No. of Teeth 2N
Nº de Facas 3N No. of Teeth 3N
Nº de Facas 2N No. of Teeth 2N
L
Ap
N
vF
L
Ap
N
vF
L
Ap
N
vF
L
Ap
N
vF
(mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min)
Grades
PARÂMETROS DE CORTE PARA LINHA ALTO AVANÇO
Recommended Cutting Conditions for High Feed Line
PONTEIRA MSH E PROLONGADOR DE METAL DURO
MSH Head Type and Carbide Shank Holder
Materiais
Materials
ø da Ferramenta Tool Dia. (mm)
32/33/35
No. da Faca 3N No. of Teeth 3N
32
No. da Faca 4N No. of Teeth 4N
Classes
Grades
40
No. da Faca 5N No. of Teeth 5N
L
(mm)
Ap
(mm)
N
(min-1)
vF
(mm/
min)
L
(mm)
Ap
(mm)
N
(min-1)
vF
(mm/
min)
L
(mm)
Ap
(mm)
N
(min-1)
vF
(mm/
min)
Aço Carbono (C50, C55),
(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB
JC5040
JC8050
(JC730U)
100
150
210
0.6
0.5
0.3
1,900
1,800
1,500
7,600
7,200
6,000
100
150
210
0.7
0.5
0.3
1,800
1,800
1,500
6,000
5,400
4,500
100
150
210
0.6
0.5
0.3
1,500
1,400
1,200
7,500
7,000
6,000
(HPM7, PX5, NAK80, P20)
Mold Steel
(1.2311, P20) 30-43HRC
JC5040 (JC8015
acima/above
40HRC)
100
150
210
0.6
0.5
0.3
1,900
1,800
1,500
7,600
7,200
6,000
100
150
210
0.7
0.5
0.3
1,800
1,800
1,500
6,000
5,400
4,500
100
150
210
0.6
0.5
0.3
1,500
1,400
1,200
7,500
7,000
6,000
(SKD61, SKD11)
Aço Ferramenta
Die Steel (1.2344, 1.2379)
< 255HB
JC5040
JC8050
100
150
210
0.6
0.5
0.3
1,900
1,800
1,500
7,600
7,200
6,000
100
150
210
0.7
0.5
0.3
1,800
1,800
1,500
6,000
5,400
4,500
100
150
210
0.6
0.5
0.3
1,500
1,400
1,200
7,500
7,000
6,000
JC8015
(JC730U)
100
150
210
0.6
0.5
0.3
1,700
1,600
1,500
6,800
6,400
6,000
100
150
210
0.7
0.5
0.3
1,600
1,600
1,500
5,200
4,800
4,500
100
150
210
0.6
0.5
0.3
1,350
1,300
1,200
6,800
6,500
6,000
(SKD61, DAC, DHA)
Aços Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 4050HRC
JC8015
100
150
210
0.5
0.4
0.2
800
700
600
1,900
1,700
1,500
100
150
210
0.6
0.4
0.2
800
700
600
2,200
1,900
1,500
100
150
210
0.5
0.4
0.2
640
560
480
1,900
1,700
1,450
Ferro Fundido Cinzento e
Modular
Grey & Modular Cast Iron
(GG, GGG) (FC, FCD) <
300HB
JC8015
(JC600)
100
150
210
0.8
0.6
0.5
1,500
1,500
1,250
7,200
6,600
5,500
100
150
210
1
0.8
0.5
1,500
1,500
1,250
5,200
5,000
4,000
100
150
210
0.8
0.6
0.5
1,200
1,200
1,000
7,200
6,500
5,500
SUS304
Aço Inoxidável (SUS304)
Stainless Steel (SUS304)
L: Comprimento, Ap: Profundidade de corte, N: rotação, F: avanço
L: Overhung length, Ap: Depth of cut, N: Spindle speed, F: Feed speed
1 - No caso da máquina não ter potência suficiente, reduzir parâmetros.
2 - Usar “ar” na usinagem.
3 - No caso de aços com 50-55HRC, reduzir 30% os parâmetros Ap, N, F.
1 - If machine does not have enough power, recommend to reduce the
depth of cut Ap or Spindle speed and Feed speed.
2 - Use air blow.
3 - In case of 50-55HRC, recommend to reduce 30% above Ap, N, F
(In the case of hardened die steel).
67