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Imagem de arquivo Voith Hydro Ano 12 Revista nº 45 ABR/MAI/JUN - 2010 Inovações Tecnológicas em PCHs: destaque para as turbinas hidráulicas SHP Technological Innovations: Hydraulic turbines under spotlight OLADE promove, no Paraguai, encontro sobre perspectivas para Energias Renováveis OLADE holds meeting on the perspectives of renewable energies in Paraguay IMPRESSO ESPECIAL Nº 9912253261/2010 DR/MG Fundação Theodomiro Santiago Artigos Técnicos Technical Articles Agenda de Eventos Events Schedule 04 EDITORIAL A revista PCH Notícias & SHP News aborda, nesta edição, as inovações In this edition the magazine PCH Notícias & SHP News approaches the tecnológicas para o mercado, no setor elétrico. Hoje, a indústria nacional es- technological innovations for the market of the electric sector. Today, the na- tá qualificada para atender esse mercado em franca expansão, fornecendo tional industry is qualified to meet the demands of this fast growing market, parte dos componentes hidromecânicos e elétricos. A indústria brasileira supplying part of the hydro-mechanical and electrical components. The Bra- tem condições de atender o mercado interno, produzindo equipamentos co- zilian industry can satisfy the needs of the internal market, producing equip- mo comportas, condutos, válvulas, turbinas, geradores, reguladores de velo- ment such as comportas, condutos, valves, turbines, generators, velocity cidade, além dos elétricos. regulators and electrical parts. Visto essas mudanças no setor, as universidades nacionais estão inves- According to these changes in the sector, the national universities are in- tindo na qualificação de novos profissionais por entender que a capacitação vesting in the qualification of new professionals due to their understanding da mão de obra nacional é importante para o crescimento do país, além de that the qualification of the national labor is importance for the growth of the gerar um profissional qualificado, o que reduz custos de contratação de pro- country. This also reduces the costs of having to hire specialist abroad. fissionais no exterior. We also followed the workshop, carried out by the Mechanic Engineering Nessa edição acompanhamos, o workshop realizado pelo Instituto de Institute of the Federal University of Itajubá – UNIFEI, about the methods of Engenharia Mecânica (IEM) da Universidade Federal de Itajubá (UNIFEI) so- Computational fluid dynamics and the meeting promoted by OLADE, in Para- bre métodos de dinâmica dos fluidos computacional (CFD) e o encontro pro- guay, on renewable energy perspectives. movido pela OLADE, no Paraguai, sobre perspectivas para Energias Renováveis. From this edition on, there will be a special segment for our readers, where you can give your opinions and suggestions, ask questions, etc. Destacamos, ainda, que a partir dessa edição estaremos com um espaço I would also like to invite you all to participate with us in the 6th Meeting destinado aos nossos leitores. Nele, os leitores poderão tirar suas dúvidas, on SHP, Market & Environment that will be in São Paulo on September 1st dar opiniões, fazer sugestões, etc. and 2nd. For more information: www.conferenciadepch.com.br. Aproveito a oportunidade para convidar a todos nossos leitores para que participem conosco de nossa 6ª Conferência de PCH, Mercado & Meio Ambi- Geraldo Lúcio Tiago Filho. ente que será realizada nos dias 1 e 2 de setembro, em São Paulo. Mais informações podem ser obtidas no site: www.conferenciadepch.com.br. Geraldo Lúcio Tiago Filho. APOIO: Ministério de Minas e Energia 03 Comitê Diretor do CERPCH Director Committee Geraldo Lúcio Tiago Filho Secretário Executivo [email protected] Gilberto Moura Valle Filho CEMIG [email protected] Patrícia Cristina P. Silva FAPEPE [email protected] Célio Bermann IEE/USP [email protected] Cláudio G. Branco da Motta FURNAS [email protected] José Carlos César Amorim Editorial Editorial 03 IME [email protected] Antonio Marcos Rennó Azevedo Eletrobrás [email protected] Jamil Abid ANEEL [email protected] Hamiltom Moss MME [email protected] Comitê Editorial Editorial Committee Presidente - President Geraldo Lúcio Tiago Filho - CERPCH UNIFEI Editores Associados - Associated Publishers Adair Matins - UNCOMA - Argentina Alexander Gajic – University of Serbia Alexandre Kepler Soares - UFMT Ângelo Rezek - ISEE UNIFEI Antônio Brasil Jr. - UNB Artur de Souza Moret - UNIR Augusto Nelson Carvalho Viana - IRN UNIFEI Bernhard Pelikan - Bodenkultur Wien – Áustria Carlos Barreira Martines - UFMG Célio Bermann - IEE USP Edmar Luiz Fagundes de Almeira - UFRJ Fernando Monteiro Figueiredo - UNB Frederico Mauad – USP Helder Queiroz Pinto Jr. - UFRJ Jaime Espinoza - USM - Chile José Carlos César Amorim - IME Marcelo Marques - IPH UFRGS Marcos Aurélio V. de Freitas - COPPE UFRJ Maria Inês Nogueira Alvarenga - IRN UNIFEI Orlando Aníbal Audisio - UNCOMA - Argentina Osvaldo Livio Soliano Pereira - UNIFACS Zulcy de Souza - LHPCH UNIFEI Inovações Tecnológicas Technological Innovations Inovações Tecnológicas em PCHs: destaque para as turbinas hidráulicas SHP Technological Innovations: Hydraulic turbines under spotlight Curtas News 10 OLADE promove, no Paraguai, encontro sobre perspectivas para Energias Renováveis OLADE holds meeting on the perspectives of renewable energies in Paraguay Unifei realiza workshop sobre CFD Unifei Carries Out Workshop on CFD Artigos Técnicos Technical Articles Schedule Geraldo Lúcio Tiago Filho Camila Rocha Galhardo Adriana Barbosa MTb-MG 05984 Adriana Barbosa Camila Rocha Galhardo Fabiana Gama Viana Projeto Gráfico Diagramação e Arte Net Design Adriano Silva Bastos Cidy Sampaio da Silva Tradução Opinião Opinion 33 34 A Inovação Tecnológica nas Fontes Alternativas Technological Innovations for Alternative sources of Energy Meio Ambiente e Inovação em PCHs Environment and SHP Innovation Adriana Candal PCH Notícias & SHP News é uma publicação trimestral do CERPCH The PCH Notícias & SHP News is a three-month period publication made by CERPCH Tiragem/Edition: 5.800 exemplares/issues contato comercial: [email protected] Av. BPS, 1303 - Bairro Pinheirinho Itajubá - MG - Brasil - cep: 37500-903 e-mail: [email protected] [email protected] Fax/Tel: (+55 35) 3629 1443 ISSN 1676-0220 00045 9 771676 022092 04 13 Agenda Expediente Editorial Editor Coord. Redação Jornalista Resp. Redação 06 Espaço do Leitor Readers space 40 INOVAÇÕES TECNOLÓGICAS Inovações Tecnológicas em PCHs: destaque para as turbinas hidráulicas Por Fabiana Gama Viana A energia hidráulica representa a maior aplicação das fontes renováveis no mundo e é a que possui tecnologias mais maduras e consolidadas. Do total de energia elétrica produzida no mundo, 15,6% são oriundas da energia hidráulica (BEN 2009, dados de 2007). Países como China e Canadá estão realizando grandes esforços para o desenvolvimento e aperfeiçoamento das PCHs. O mesmo acontece com países africanos e da América do Sul, os quais também possuem grande potencial ainda não aproveitado para a implantação dos pequenos aproveitamentos hidroenergéticos. De acordo com o relatório Evolução Tecnológica das PCHs no Brasil, publicado pelo Centro Nacional de Referência em PCHs (CERPCH), 33% do potencial hidrelétrico mundial tecnicamente factível já foram explorados. Europa e América do Norte já desenvolveram praticamente todo o seu potencial, restando cerca de 70% a serem explorados na América do Sul, África e Ásia. No Brasil, o Plano Nacional de Energia (PNE 2030), publicado pelo Ministério de Minas e Energia em 2008, aponta que, em 2030, a potência instalada a partir da energia hidráulica será de 88.200 MW, indicando um aumento de 28,57% em comparação com dados de 2005. O PNE 2030 ainda prevê o aumento do potencial de PCHs, sendo incluídos mais 6.000 MW ao sistema. Da mesma forma, o plano aponta que, em 2030, as pequenas centrais hidrelétricas terão um potencial de 8.242 MW a ser aproveitado, indicando um nicho de mercado com grandes perspectivas. Aliado a isso, nos últimos anos, houve um interesse crescente dos grandes consumidores na livre negociação de energia, e as PCHs passaram a ser oportunidades de maximizar a eficiência dos processos produtivos, reduzindo os custos de produção. Da mesma forma, os incentivos regularórios, a viabilidade econômica, o baixo impacto ambiental, os programas de incentivo governamentais e o grande potencial de expansão previsto para as próximas décadas fazem com que as PCHs sejam objeto de grande interesse por parte do mercado, o que vem a ser comprovado pelo aumento do número de pequenas centrais no Brasil, pelo crescimento de empresas ligadas ao setor e pela reestruturação dos tradicionais fabricantes de equipamentos. INDÚSTRIA NACIONAL DE PCHs vação do meio ambiente norteiam a indústria de equipamentos no A indústria nacional está qualificada para atender esse mercado que diz respeito a inovações tecnológicas em PCHs. Nesse sentido, em franca expansão, fornecendo parte dos componentes hidrome- a escolha da turbina é indispensável para o bom rendimento da cen- cânicos e elétricos. Hoje, a indústria brasileira tem condições de tral, devendo ser feita de acordo com a altura útil da queda, a vazão atender o mercado interno, produzindo equipamentos como com- e sua velocidade específica. Turbinas como Michell-Banki, Pelton, portas, condutos, válvulas, turbinas, geradores, reguladores de ve- Francis, Hélice e Kaplan, fabricadas pela indústria nacional, pratica- locidade, além dos elétricos. mente atendem o mercado de mini, micro e pequenas centrais hi- De acordo com o relatório "Estudo do Potencial de Mercado das Fontes Renováveis Alternativas no Brasil", publicado em 2005 pelo drelétricas. Antonio Carlos Bettarello, proprietário da Betta Hidroturbinas, Núcleo Interdisciplinar de Planejamento Energético (NIPE) da Uni- empresa camp a partir de convênio com a FINEP/FUNCATE/INT, as grandes hidrelétricas, aponta o aumento do rendimento das turbinas empresas, na maioria dos casos, contam com a tecnologia de em- hidráulicas, decorrente da utilização de modelos computacionais, presas estrangeiras, tendo condições de competir no fornecimento como um dos destaques no que diz respeito às inovações em de equipamentos com potências acima de 5 MW. No que diz respeito pequenos aproveitamentos hidroenergéticos. “Essas ferramentas a potências menores, o mercado de PCHs acaba sendo atendido por possibilitaram em curtíssimo espaço de tempo ensaiar várias empresas nacionais de pequeno porte. alterações de projeto e rapidamente chegar a excelentes resultados fabricante de equipamentos para microcentrais com um custo muito baixo”, explica. DESTAQUE PARA AS TURBINAS HIDRÁULICAS A necessidade de desenvolver equipamentos com bom rendimento para usinas com características específicas aliada à conser- 06 Roberto Miranda, Diretor de Desenvolvimento de Negócios da Alstom Power Generation, multinacional francesa fabricante de equipamentos, também destaca a importância da chegada no Brasil de TECHNOLOGICAL INNOVATIONS SHP Technological Innovations: hydraulic turbines under spotlight Translation Adriana Candal Hydraulic energy represents the largest use of renewable sources in the world and it is the one that has more mature and consolidated technologies. Out of the total amount of electric power produced worldwide, 15.6% come from hydraulic energy (BEN 2009, data from 2007). Countries such as China and Canada have been working hard to develop and improve Small Hydropower Plants (SHPs). The same has been taking place in African and South American countries, which also have a huge potential that has not been used for the implementation of SHPs. According to the report Technological Evolution of SHPs in Brazil, published by CERPCH (National Reference Center for Small Hydropower CERPCH) 33% of the world's hydropower potential that is technically viable has already been explored. Europe and North America have practically developed all of their potential, but there are about 70% to be used in South America, Africa and Asia. In Brazil, the National Energy Plan (PNE 2030), published by the Ministry of Mines and Energy in 2008, points out that in 2030 the installed potential based on hydropower will be 88,200 MW, indicating a rise of 28.57% in comparison with data from 2005. The PNE 2030 also forecasts the rise in the SHP potential, which will add more than 6,000 MW to the system. In the same way, the Plan indicates that in 2030 the SHPs will have a potential of 8,242 MW to be used, indicating a market niche with great perspectives. Also, over the past few years, there was a growing interest of the consumers in the free energy trading, and the SHPs became an opportunity of maximizing the efficiency of the productive processes, reducing the production costs. In the same way, the regulatory encouragements, the economic feasibility, the low environmental impact, the governmental encouragement programs and the huge expansion potential forecast for the next decades made SHPs an attractive object in the market, which is confirmed by the rise in the number of SHPs in Brazil, by the growth of the companies in this sector and by the re-structuring of traditional equipment manufacturers. SHP NATIONAL INDUSTRY excellent results at considerable low costs”, he explains. The national industry is qualified to meet the demand of this fast Mr. Roberto Miranda, director of business development of growing market, supplying part of the hydro-mechanical and elec- Alstom Power Generation, a French multinational that manufactu- trical components. Today the Brazilian industry can meet the needs res equipment, also highlights the importance of the arrival of new of the internal market producing equipment such as dams, valves, hydraulic turbines technologies in Brazil over the past 15 years, turbines, generators, velocity regulators and the electrical compo- which can produce new optimized arrangements of SHPs. Mr. Miran- nents. da mentions the horizontal Francis-like turbines and the Kaplan tur- According to the report "Study of the Market Potential of Renewable Alternative Sources of Energy in Brazil”, published in 2005 by bines (especially the S and the Pit types), i.e., equipment that have broken the traditional SHP systems of using vertical turbines. the Interdisciplinary Center of Energy Planning (NIPE) of the Uni- Francis turbines are reactions machines (the rotor is completely versity of Campinas (UNICAMP) through partnerships with under water). They have radial flow (slow and normal) and mixed FINEP/FUNCATE/INT, the large companies, in most cases, rely on flow (fast), which operate at medium flows and medium heads. The the technology of foreign companies, having conditions to measure control of the flow is carried out in the distributor or in by a system up the supply of equipment with powers higher than 5 MW. As far as of moving blades. The horizontal Francis turbines are the ones who- lower powers are concerned, the SHP market ends up being suppli- se axis is assembled in a horizontal position. As a result, civil works ed by small-scaled national enterprises. are usually cheaper due to smaller volumes of excavation and concrete. However, when the power and the flow of the machine increa- HYDRAULIC TURBINES IN THE SPOTLIGHT se, some problems start to appear, or even impediments, due to the The need to develop equipment with good efficiency for plants mechanical endurance of the axis. Then, the vertical axis machines with specific characteristics and the conservation of the environ- start to be used. ment guide the equipment industry in relation to technology inno- The Kaplan turbines are also reaction machines of axial flow that vations concerning SHPs. In this sense, the choice of the turbine is operate with large flows and low heads. The difference between indispensable for the good efficiency of the plant, and it must be car- Kaplan-like and the Francis-like turbines is the rotor. In the case of ried out according to the net height of the head, the flow and its spe- Kaplan-like machines, it is similar to a helix, as a ship propeller. The cific velocity. Turbines such as Michell-Banki, Pelton, Francis, Pro- S-like, the bulb-like and the Pit-like turbines are derivations of the peller and Kaplan, manufactured by the national industry, practi- Kaplan. cally meet the market of mini, micro and small hydropower plants. Horizontal S type machines are appropriate for low head poten- Mr. Antonio Carlos Bettarello, the owner of Betta Hidroturbinas, tials, between 5m and 20m, sometimes even higher. They are com- a company that manufactures equipment for micro hydropower monly used in Small Hydropower Plant projects because they are plants, points out the rise in the hydraulic turbines, due to the use of simple to operate and assemble and have easy access and mainte- computational models, as one of the highlights in the innovations nance. for SHPs. “These tools enabled the simulation of several changes in Mr. Miranda highlights that this type of turbines, manufactured the project in a very short period of time, making it possible to reach by Alstom, are the best ones for low head SHPs with a unit power up 07 INOVAÇÕES TECNOLÓGICAS novas tecnologias de turbinas hidráulicas nos últimos 15 anos, capa- risco aos peixes, especialmente em períodos de grandes desloca- zes de produzir arranjos otimizados de pequenas centrais hidrelétri- mentos dos cardumes na piracema, período no qual buscam áreas cas. Miranda menciona as turbinas tipo Francis horizontal e as da Fa- com maior volume de água, que correspondem exatamente às saí- mília Kaplan (tipo S e Poço, em especial), ou seja, equipamentos das das turbinas. Por uma mudança abrupta da pressão, turbulên- que romperam o sistema tradicional dos aproveitamentos hidrelé- cia e impactos mecânicos, certa quantidade de peixes não sobrevi- tricos de usarem turbinas verticais. ve à passagem pelas turbinas. Nesse sentido, diferentes tipos de As turbinas Francis são máquinas de reação (o rotor é completamente submergido na água), escoamento radial (lenta e normal) e equipamentos e métodos inovadores são desenvolvidos para mitigar esse problema. misto (rápida), que operam em médias vazões e médias quedas. O As grades ou grelhas anti-lixo têm a função de evitar que tron- controle da vazão é realizado no distribuidor ou sistema de pás mó- cos, galhos, folhas e lixos passem pela turbina, podendo obstruir e veis. As turbinas Francis horizontais são aquelas nas quais o eixo es- até mesmo ocasionar danos ao rotor da mesma. Esse mecanismo tá montado na posição horizontal. Em função disso resultam nor- acaba impedindo também que grande parte dos peixes entre na tur- malmente obras civis mais baratas, função de menores volumes de bina, mas ainda assim sua mortandade é considerada uma das preo- escavação e concreto. No entanto quando a potência e vazão da má- cupações e foco de estudos no aperfeiçoamento de equipamentos quina aumentam começam a haver problemas, ou mesmo impedi- para PCHs. mentos, do ponto de vista da suportabilidade mecânica do eixo. Passam então a ser utilizadas as máquinas de eixo vertical. A melhoria no design das pás das turbinas é uma solução para reduzir esse problema. As turbinas ecológicas ou fish friendlies turbi- As turbinas do tipo Kaplan também são máquinas de reação, de nes, evolução das turbinas de fluxo axial, foram desenvolvidas com escoamento axial, operando com grandes vazões e baixas quedas. design para alcançar uma taxa de sobrevivência maior dos peixes A diferença entre as turbinas Kaplan e a Francis é o rotor. No caso quando estes passam pela turbina. Da mesma forma, essas turbi- das máquinas do tipo Kaplan, este é semelhante a um propulsor de nas são livres de óleos e graxas, eliminando assim o risco de conta- navio (similar a uma hélice). As turbinas do tipo S, Poço e Bulbo são minação dos cursos d'água. derivações da Kaplan. Além disso, estão sendo estudados e desenvolvidos métodos As máquinas do tipo horizontal S são adequadas a aproveita- inovadores e alternativos para a prevenção da entrada de peixes mentos de baixas quedas, entre 5m e 20m, podendo chegar, em al- nas turbinas. Como exemplos, a utilização de correntes elétricas, guns casos, a quedas maiores. São comumente utilizadas em proje- cortinas de bolhas de ar e ondas sonoras para guiar os peixes para tos de pequenas centrais hidrelétricas por apresentarem flexibilida- um caminho longe das entradas das turbinas. Em testes realizados de de operação, simplicidade de montagem e facilidade de acesso e no Lago Borreman, na Noruega, em 2007, pôde-se comprovar a efi- manutenção. ciência do sistema de ondas sonoras (baixa frequência). Mas essa Miranda destaca as turbinas desse tipo fabricadas pela Alstom, que possibilitaram viabilizar PCHs com turbinas de potência unitária tecnologia ainda precisa ser aperfeiçoada e estudos sobre o comportamento de peixes tropicais necessitam ser realizados. até 15.000 kW de baixas quedas, especialmente no atendimento Essas soluções são consideradas para situações mais simples, aos empreendimentos do Programa de Incentivo às Fontes Renová- pois correspondem ao movimento de descida dos peixes. A maior di- veis Alternativas (Proinfa). “Estas turbinas podem, atualmente, atin- ficuldade é no caminho contrário, ou seja, a subida dos peixes por gir 25.000 kW de potência unitária e atender quedas de até 40m, o conta da reprodução. Da mesma forma, na piracema, os peixes bus- que configura um grande avanço em direção às médias centrais hi- cam as áreas com maior volume de água, que correspondem exata- drelétricas”, explica Miranda. mente às saídas das turbinas. Nesse sentido, são desenvolvidos es- Já as do tipo Poço são turbinas com aplicação em baixas quedas tudos para se aprimorar o mecanismo de transposição de peixes e alta vazão. Elas se caracterizam pela concepção de turbina bulbo (MTPs). Esses mecanismos constituem de escadas, elevadores ou com uso de multiplicadores de velocidade. eclusas que possibilitam aos peixes ultrapassarem a barramento As máquinas do tipo bulbo operam em quedas abaixo de 20 m e são similares à turbina Kaplan horizontal. Neste arranjo, o gerador das usinas e assim atenuar os efeitos negativos no período de reprodução dos peixes. apresenta-se montado na mesma linha da turbina em posição quase horizontal e envolto por um casulo que o protege do fluxo normal da água. OUTROS DESTAQUES Outras inovações em equipamentos para pequenos aproveita- As máquinas para centrais de baixa queda são o destaque de Lu- mentos hidroenergéticos merecem destaque. Antonio Carlos Betta- iz Fontes, Gerente de PCH da Voith Hydro-Brasil, “joint-venture“ en- rello, da Betta Hidroturbinas, destaca o avanço na automação, espe- tre Voith e Siemens na divisão mecânica e elétrica para o forneci- cialmente nos reguladores de velocidade, que hoje utilizam micro mento de turbinas e geradores de energia elétrica. Fontes explica processadores programáveis, encontrados com facilidade no mer- que a demanda por essas máquinas é crescente e rápida em função cado. da redução dos aproveitamentos de maior queda. “Para a viabilida- O Gerente de PCH da Voith Hydro-Brasil, Luiz Fontes, enfatiza a de de aproveitamentos de baixa queda, as soluções tecnológicas utilização do PRFV (plástico reforçado por fibra de vidro) como subs- quanto a equipamentos e mesmo obras civis merecem maior aten- tituto dos tradicionais condutos forçados em aço, o que implicou em ção”, completa. melhor estudo dos transientes hidráulicos. Os circuitos hidráulicos longos, a ausência de chaminé de equilíbrio e a operação de centrais QUESTÃO AMBIENTAL a partir de centros de operação conectados por Internet ou meio físi- A instalação de uma turbina em um curso d'água representa um co também são mencionados por Fontes. 08 Foto: Arquivo Voith Hydro TECHNOLOGICAL INNOVATIONS Gerente de PCH da Voith Hydro-Brasil, Luiz Fontes to 15,000 kW, especially regarding the demand of enterprises that equipment. are part of PROINFA (a program encouraging renewable alternati- The improvement in the design of the blades of the turbines is a ves of energy). “Today, these turbines may reach 25,000 kW of uni- solution to reduce this problem. The fish friendly turbines, an evolu- tary power and be used for heads up to 40m high, which configures tion of the axial flow turbines, have been developed with a design to a great advance towards medium hydropower plants”, explains Mr. reach a higher survivorship rate of the fish that pass through the tur- Miranda. bine. In the same way, these turbines are free of oil and grease, eli- On the other hand, the Pit type turbines are used for low heads and high flows. They are characterized by the conception of the bulb units with the use of speed increaser. minating the risk of contamination of the streams. In addition, innovating and alternative methods are being studied and developed aiming at preventing the fish from entering the Bulbo-like machines operate at heads lower than 20 m and are turbine. As examples it is possible to mention the use of electric cur- similar to the Kaplan horizontal turbine. In this arrangement the ge- rents, air bubble curtains and sound waves for guiding the fish away nerator is assembled in the same line as the turbine, at an almost ho- from the turbine entrances. Some tests were carried out in Lake Bor- rizontal position, and it is enclosed by a cocoon that protects it from reman, Norway, in 2007. It was possible to confirm the efficiency of the normal water flow. the sound wave system (low frequency). But this technology still ne- Machines for low head plants are the highlight of Mr. Luiz Fontes, SHP Manager of Voith Hydro-Brasil, a joint-venture between Voith eds to be improved and studies on the behavior of tropical fish must be carried out. and Siemens in the mechanic and electric division for the supply of These solutions are considered for simple situations, for they electric energy turbines and generators. Mr. Fontes explains that correspond to the downstream migration of the herding. The grea- the demand for these machines is growing fast due to the reduction test difficulty is when the fish go upstream for reproduction. There in higher heads potentials. “Aiming at the feasibility of low head po- are ongoing studies on Fish Diversion Mechanisms towards this pro- tentials, technological solutions regarding equipment and civil blem. These mechanisms are ladders, elevators or floodgates that works deserve more attention”, he completes. enable the fish to jump over the dam of the plants and this way, mitigate the negative effects during the period of reproduction the fish. ENVIRONMENTAL ISSUE The installation of a turbine in a stream represents a risk for the OTHER HIGHLIGHTS fish, especially during periods of long dislocations due to their mi- Other equipment innovations for SHPs also deserve to be high- gration, when they look for area with larger amounts of water, which lighted. Mr. Antonio Carlos Bettarello, Betta Hidroturbinas, menti- correspond exactly to the turbine outflow. Because of a sharp chan- ons the advance in automation, especially on the velocity regula- ge in pressure, turbulence and mechanical impacts, a certain tors, which today, use programmable microprocessors that are ea- amount of fish do not survive passing through the turbines. In this sily found in the market. sense, different types of innovating equipment and methods are developed to mitigate these problems. The SHP manager of Voith Hydro-Brasil, Mr. Luiz Fontes, emphasizes the use of PRFV (glass fiber-reinforced plastic) as a substitute Screens aim at avoiding that trunks, branches, leaves and de- for the traditional steel penstock, which provides a better study of bris pass through the turbine, which may obstruct or even harm the the hydraulic transients. The long hydraulic circuits, the absence of rotor. This mechanism ends up by avoiding part of the fish to enter a surge tower and the operation of plants from operation centers the turbine, but still, their mortality is considered one of the con- connected through the Internet or physical means are also mentio- cerns and focus of studies regarding the improvements in SHP ned by Mr. Fontes. 09 CURTAS OLADE promove no Paraguai, encontro sobre perspectivas para Energias Renováveis OLADE holds meeting on the perspectives of renewable energies in Paraguay Por Adriana Barbosa Translation Adriana Candal Especialistas Latino Americanos se reúnem em Assunção, no Pa- Latin American experts get together in Asunción, Paraguay, to raguai, para discutir as perspectivas do uso das energias renová- talk about the perspectives of the use of renewable energy and the veis e a integração elétrica do Cone Sul da América Latina. electric integration of the South Cone of South America. O encontro, realizado entre os dias 26 e 27 de maio, promovido The meeting, held on May 26th and 27th by the Latinamerican pela Organização Latino Americana de Energia (OLADE) buscou evi- Energy Organization (OLADE), aimed at showing the tendencies of denciar as tendências das indústrias de geração de energia reno- the industry of renewable energy generation and analyzing the ben- vável e analisar os benefícios proporcionados por sua aplicação re- efits provided by their regional and international application, giv- gional e internacional, além de fornecer exemplos de sua aplica- ing examples of their application and establishing the challenges re- ção e bem como estabelecer os desafios referentes à integração garding the integration of the plants of Itaipu (Brazil/Paraguay) das usinas de Itaipu (Brasil/Paraguai) e de Yacyretá (Bra- and Yacyretá (Brazil/Argentina) in the energy integration of the sil/Argentina) na integração energética do Cone Sul, por meio do South Cone through Paraguay. The 1st Regional Workshop on Electricity presents the renew- Paraguai. O 1° Workshop Regional sobre Eletricidade apresentou o cená- able enrgy scenario of the region and discussed the potentialities of rio energético renovável da região, além de discutir as potenciali- large scale integration in the South Cone, where some of the larg- dades de integração em larga escala no Cone Sul, onde estão insta- est hydropower plants in the world are installed, representing an in- ladas algumas das maiores usinas hidrelétricas do mundo, repre- vestment of about US$ 300 million. sentando um investimento em torno de US$ 300 milhões. A intenção desse encontro foi buscar opções de projetos para viabilizar a interligação das linhas de transmissão Itaipu à Yacyretá e The intention of this meeting was to search for project options to make the interconnection of the power lines Itaipu/Yacyretá and Villa Hayes/Formosa feasible. OLADE's Executive Secretary. Mr. Carlos Arturo Flórez Villa Hayes à Formosa. A sessão de abertura contou com a presença do Secretá- Piedrahita, the Vice Minister of Mines and Energy, Ministry of Public rio Executivo da OLADE, Carlos Arturo Flórez Piedrahita; da Vice Mi- Works and Communications, MS. Mercedes Canese and the Gen- nistra de Minas y Energia del Ministerio de Obras Públicas y Comu- eral Director of Binacional Itaipu, Mr. Gustavo Codas Friedmann nicación del Paraguay, Mercedes Canese e do Diretor Geral para- (Paraguay) were present in the opening session. guaio de Binacional Itaipu,Gustavo Codas Friedmann O evento contou com a participação de representantes de empresas públicas e privadas, organizações internacionais e especia- The event also had the participation of public and private company representatives, international organizations and energy experts. Foto: Tiago Filho listas em energia. Cerimônia de abertura do 1° Workshop Regional sobre Eletricidade. 10 NEWS Unifei realiza workshop sobre CFD Unifei Carries Out Workshop on CFD Translation Adriana Candal Foto: Camila Galhardo Por Adriana Barbosa Prof. Dr. Ramiro G. Ramirez Camacho; Prof.Dr. Nelson Manzanares Filho; Eng. José Biruel Júnior; Prof. Dr. Waldir de Oliveira O desenvolvimento de metodologias de análise e projeto de tur- The development of methodologies to analyze and design hy- binas hidráulicas, utilizando métodos de dinâmica dos fluidos com- draulic turbines using Computational Fluid Dynamics (CFD) was putacional (CFD) foi o tema do workshop realizado pelo Instituto the theme of a workshop carried out by the Mechanic Engineering de Engenharia Mecânica (IEM) da Universidade Federal de Itajubá Institute (IEM) of the Federal University of Itajubá in April. (UNIFEI) realizado em abril. The workshop aimed at debating the CFD application potential O workshop objetivou discutir o potencial de aplicação de CFD in hydraulic turbo machines, identifying the technical obstacles em turbo máquinas hidráulicas, identificar as barreiras técnicas ao against the development of the technology, proposing solutions desenvolvimento da tecnologia, além de propor soluções e identifi- and identifying new R&D paths. car novas linhas de P&D. The university started its researches using CFD methods A Universidade iniciou as pesquisas utilizando métodos de CFD through a partnership with Petrobrás for the implementation of the através do convênio que firmou com a Petrobrás para implantação Virtual Hydrodynamic Laboratory. In this laboratory, researchers do Laboratório Hidrodinâmico Virtual. Nele, os pesquisadores coor- coordinated by professors Nelson Manzanares, Ramiro Ramirez denados pelos professores Nelson Manzanares, Ramiro Ramirez e and Waldir de Oliveira widened and consolidated the experience of Waldir de Oliveira ampliaram e consolidaram a experiência do Gru- the Fluid Dynamics and Turbo Machines Group of the IEM regarding po de Dinâmica dos Fluidos e Turbo máquinas do IEM no desenvol- the development of a reliable and modern technology for the hy- vimento de uma metodologia confiável e moderna para análise e drodynamic analysis and design of hydraulic turbines. projeto hidrodinâmico de turbinas hidráulicas. During his presentation in the workshop that approached Small Durante sua apresentação no workshop que abordou as peque- Hydropower Plants in Petrobrás, engineer José Biruel Junior high- nas centrais hidrelétricas na Petrobrás o engenheiro, José Biruel Ju- lighted Petrobrás concern towards improving the productive pro- nior, ressaltou a preocupação da Petrobrás em melhorar o processo cess of the company by trying to find partnerships with universities produtivo da empresa procurando buscar junto às universidades due to the understanding that the qualification of the national labor uma parceria, por entender que a capacitação da mão de obra naci- is important for the growth of the country. Forming qualified pro- onal é importante para o crescimento do país. Além de gerar um fessionals reduces the costs of hiring professionals abroad. profissional qualificado, o que reduz custos de contratação de profissionais no exterior. Para o professor Nelson Manzanares os profissionais com experiência em dinâmica dos fluidos computacional são rapidamente ab- For professor Nelson Manzanares professionals experienced in Computation Fluid Dynamics are fast absorbed by the market and there is a tendency in the country towards rise in the search for these professionals. sorvidos pelo mercado e há uma tendência, no país, de aumentar a procura por esses profissionais. 11 NUMERICAL STUDY ON THE EFFECT OF IMPELLER TRIMMING ON THE PERFORMANCE AND FLOW CHARACTERISTICS 14 OF A CENTRIFUGAL PUMP WITH VOLUTE-CASING Raúl Barrio, Eduardo Blanco, Jorge Parrondo, Carlos Santolaria STRENGTH ANALYSIS OF THE AXIAL FLOW BLADES BASED ON CFD 20 Zheng Xiaobo, Luo Xingqi, Guo Pengcheng SIMULAÇÃO DO ESCOAMENTO EM UM TUBO D E SUCÇÃO DE UMA MÁQUINA HIDRÁULICA MOTORA COM CONTROLE TECHNICAL ARTICLES Technical Articles Seccion 22 DE VAZÃO FEITO POR UM OBTURADOR INSERIDO NA SUA SEÇÃO DE SAÍDA. Patrícia Santos Tertuliano, Geraldo Lúcio Tiago Filho, Harley Alencar de Souza THE STUDY OF ACTIVE FLOW CONTROL IN FRANCIS TURBINES 27 Classificação Qualis/Capes ENGENHARIAS III INTERDISCIPLINAR ENGENHARIAS I B5 ARTIGOS TÉCNICOS Roland Wunderer, Rudolf Schilling Áreas de: Recursos Hídricos Meio Ambiente Energias Renováveis e não Renováveis 13 ARTIGOS TÉCNICOS NUMERICAL STUDY ON THE EFFECT OF IMPELLER TRIMMING ON THE PERFORMANCE AND LOW CHARACTERISTICS OF A CENTRIFUGAL PUMP WITH VOLUTE-CASING Raúl Barrio Eduardo Blanco Jorge Parrondo Carlos Santolaria ABSTRACT The trimming of the impellers of centrifugal pumps is a usual practice in industry in order to adapt the pump performance features to the requirements of a specific hydraulic system, but it also affects the general properties of the flow through the machine. On one hand, it affects the matching of the flow exiting the impeller and the flow along the volute and, on the other hand, the increment of the impellertongue gap is expected to result in a decrease of the fluid dynamic loads on the machine. A numerical study is presented on the flow through a conventional vaneless volute centrifugal pump, equipped with four impellers so that the impeller-tongue gap ranged from 8.8% to 23.2%. Five different flow rates, ranging for 20% to 160% of the nominal flow rate, were simulated for each of the impellers by means of commercial software that solved the 3D-URANS equations. Sensitivity tests for one of the impellers proved that the predictions were independent of the numerical parameters and, additionally, the predictions were compared to experimental data which allowed for the validation of the numerical model. This paper reports on the variation of the general performance characteristics of the pump operating with the different impellers tested, resumed in the proposition of pseudo-similarity correlations. Also, an analysis is presented on the effect of impeller trimming on the local flow changes at the tongue region that are related to the passage of the impeller blades. Finally, the dynamic loads on the machine are estimated as a function of flow rate and impeller-tongue gap. Key words: centrifugal pump, impeller trimming, numerical simulation, unsteady flow, blade-passing frequency, fluid-dynamic load. INTRODUCTION critical values, and so the fluid-dynamic perturbations at fBP can The operation basis of fluid turbomachinery is inherently un- represent an important performance limitation. Hence, there is in- steady because the energy transmission between machine and terest in being able of predicting the properties of the unsteady flow fluid is conditioned to the impulse of the blades that rotate with re- through the centrifugal pumps [8], and also in estimating the un- spect to the stator. In the case of conventional centrifugal pumps steady load at the design stage of the machine. This may be with volute casing operating under normal conditions, a relevant un- achieved by means of the numerical resolution of the Reynolds aver- steady phenomenon is the fluid-dynamic rotor-stator interaction aged Navier-Stokes equations for unsteady flow (URANS), with a and, in particular, the periodic interaction between the impeller proper CFD code. Several numerical studies have been reported in blades and the volute tongue [1,2]. This excitation arises from the the technical literature on vaneless volute centrifugal pumps with non-uniform profile of the relative flow exiting the impeller, with jet- different specific velocities and radial blade-tongue gaps. Usually wake patterns, which is attributed to the blade thickness, the these studies emphasized the prediction of the amplitude of the boundary layer on both sides of the blades and the secondary flows pressure fluctuations, at first for operation at the nominal flow rate inside the impeller channels. The non-uniform flow profile is per- and afterwards for wider ranges of the operating point. The flow ceived in the volute as unsteady [3], with dominant fluctuations as- models used range from 2D unsteady flow [9] and 3D quasi- sociated to the blade-passing frequency fBP and harmonics. This ex- unsteady flow [10] to fully 3D unsteady flow [11-13], with different citation is especially intense where the distance between impeller choices of turbulence models and boundary conditions. and volute is small, that is, at the tongue region of the volute [4]. Following previous work by the authors [14], this paper pres- On the other hand, for a given pump the amplitude of the pulsations ents a numerical study on the pulsating flow at the tongue region increases fast as the point of operation deviates from the best effi- for a conventional centrifugal pump with a single vaneless volute, ciency flow rate, towards both small or high flow rates [5, 6]. equipped with four impellers of different outlet diameter: 0.190, Very frequently, the radial gap between impeller and tongue is 0.200, 0.210 and 0.215 m and seven blades. These four impellers, altered in commercial pumps because manufacturers commonly obtained from progressive trimmings from a primary impeller, per- use the trimming of the impellers to be mounted in a specific volute mitted to vary the impeller-tongue gap from 23.2% to 8.8% of the as a means to augment the range of performance characteristics impeller outlet radius. The unsteady 3D Reynolds averaged Navier- while precluding excessive production costs. This brings about the Stokes equations were solved by means of the commercial code modification of the flow velocity and pressure distribution along the Fluent for each of the four impellers. Additionally, experiments volute, together with a change in efficiency for moderate impeller were conducted in laboratory for the same pump, equipped with the cutbacks [6, 7]. 0.210 m impeller, to measure the pressure fluctuations along the vo- The vibration and noise levels of pumps must not exceed certain lute for different flow rates, in order to contrast the predictions from Departamento de Energía, Universidad de Oviedo. Campus de Viesques - e-mail: [email protected] 14 TECHNICAL ARTICLE computations. The numerical results were used to obtain the tem- steps per blade passage ranging from 4 to 64 (that is, 28 to 448 poral evolution of the flow variables (velocity and pressure) at the time steps per impeller revolution). With the final time step size tongue region during one single blade passage, for flow rates of used during the simulations, which corresponded to 32 time steps 20%, 60%, 100%, 120% and 160% of the nominal flow rate. The per blade passage (224 time steps per impeller revolution) the vari- numerical model also permitted to quantify the dynamic radial ations observed in the global variables with respect to the smallest forces on the impellers at the blade-passing frequency. time step size were less than 0.5%, whereas for the pressure fluctuation was less than 1%. Regarding the turbulence model, simula- NUMERICAL MODEL tions were conducted by using the Spalart-Allmaras, k-epsilon, k- For the computations of the flow through the pump, the domain omega and RSM. The results showed that with the k-epsilon model, was separated into four modularized zones: inlet duct, impeller, vo- the one finally used in the simulations,the variations obtained for all lute, and diffuser plus outlet duct (see Fig.1), each built and the reference variables with respect to the RSM were less than 1%. meshed independently so that only the portion corresponding to For each of the configurations tested first a steady flow calcula- the impeller module had to be replaced when changing the impeller tion was carried out for a given relative position of the impeller by diameter. This prevented any mesh distortion in the rest of the mod- means of a frozen-rotor interface. After achieving convergence, the ules that could affect the results of the simulations. As can be seen resulting velocity and pressure fields were taken as the initial condi- in Fig. 1, the impeller module extends further than the physical im- tions for the proper unsteady flow computations. Each blade pas- peller towards both the pump inlet and the volute for convenience sage was computed in a time sequence of 32 steps, that is, 224 time of grid matching between adjacent modules with relative motion. steps per revolution. At a rotation speed of 169.95 rad·s-1, the cor- Besides, the impeller module contains the two lateral spaces be- responding time interval was 1.65·10-4 seconds. At least ten impel- tween the casing and each side of the impeller, that is, shroud and ler revolutions were imposed in the simulation process to ensure hub; the former extends from the volute until the wear ring round the achievement of a stabilized periodic solution in the numerical the eye of the impeller and the second one from the volute until the sense, that is, the flow variables become periodic when considering driving shaft. Thus, the effect of the flow confined between the cas- one full revolution, with predominant fluctuations at the blade- ing and the impeller surfaces could be taken into account during the passing frequency. Then the evolution of the flow during one single simulations. blade passage was recorded, analyzed and post processed to derive Different unstructured mesh types were created for each zone both global and local variables. depending on the geometrical characteristics, with special mesh refinement at strategic locations, such as the leading edge of the blades and the tongue region. Prismatic cells were used for the inlet and outlet pipe portions, and tetrahedral cells were used for the rest of the domain, including the impeller and volute modules, as can be seen in Fig.1. Turbulence was simulated by means of a standard kepsilon model, and standard wall functions were used to calculate boundary layer variables. The time dependent term scheme was second order implicit. The pressure-velocity coupling was established by means of the SIMPLEC algorithm. Second order upwind discretizations were used for the convection terms, and central difference schemes for the diffusion terms. As boundary conditions, a constant total pressure was considered at the inlet, and a uniform static pressure at the outlet, dependent on the flow rate. The latter was introduced by means of an added loss proportional to the exit dynamic pressure, which simulates the effect of a Fig.1. Numerical model of the pump equipped with one of the impellers. regulation valve, and can be thus expressed as Δp=0.5kLρv2. Mesh independence tests were carried out for the 0.210 m impeller and the highest flow rate (about 160% of nominal flow rate), by using mesh sizes ranging approximately between 4·105 to 2·106 cells. These results are presented in Fig.2. With the final mesh used in the bulk of the simulations, which was around 765,000 cells, the variation observed in flow rate with respect to the 2·106 cell mesh was less than 1%, and less than 1.5% for the head. The variation was even lesser for the amplitude of pressure fluctuations at a given reference position (j=25 deg measured from the volute Fig.2. Numerical sensitivity of the model with respect to mesh size. tongue at the volute front side): less than 0.5%. Additionally, independence tests with respect to time step size and turbulence model were also carried out for the same impeller and flow rate. For the first case, there were chosen different number of time EXPERIMENTAL VALIDATION To validate the results obtained with the numerical model, the magnitude of some test variables numerically calculated was com- 15 ARTIGOS TÉCNICOS pared with the magnitude of the same variables, measured at labo- d(m) d*(-) A(m2) A*(-) d*A*(-) ratory on the pump equipped with the 0.210m impeller. In Fig.3 the 0,190 0,905 0,009440 0,988 0,894 non-dimensional flow-head characteristic is presented for the four 0,200 0,952 0,009482 0,992 0,945 impellers (icons), and also the experimental characteristic for the 0,210 1,000 0,009558 1,000 1,000 0.210m impeller is shown. In this figure, the impeller diameter was 0,215 1,024 0,009683 1,013 1,037 normalized using the relationship d*=d/0.210, where d is the im- ter are mounted on the same volute. Table 1 shows the magnitude peller outlet diameter. Measurement uncertainty was estimated to of the impeller outlet section A as a function of the trimmed diame- be less than ±0.8% for the flow rate and ±1% for the pump head. ter d, as well as the product d*·A*. It can be appreciated that the As can be seen in Fig.3 the comparison of the numerical results section A increases slightly as d increases. The relationship be- for the four impellers shows that, for a fixed loss coefficient kL, the tween the flow coefficient and the diameter can be approximated icons almost overlap. This is due on the one hand to the type of flow as follows: regulation imposed in the numerical simulations and, on the other hand, to the parameters used for the non-dimensional representa- F= Q/A Q 1 Q 1 = × = × wd/2 pn / 60 dA p n / 60 d N AN ( d*)a In this expression the subscript N refers to the nominal impeller tion of the flow-head characteristics of Fig. 3. (d=0.210 m, d*=1), and the exponent α is slightly different from unity. The relationship between head and flow rate for two pseudosimilar operating points I and II can hence be expressed as follows: H I æ QI ö ÷ =ç H II çè QII ÷ø 2 /a which is equivalent to HaQ2 for a=1. For the present case, fitting a potential function between the fifth and the first columns of Table 1 gives an exponent a of 1.19. As exponent a>1 (and thus 2/a<1) the new operating point obtained for example when diameter d is increased corresponds with a slightly lower magnitude of the flow rate than that of its pseudo-similar operating point, and hence the Fig.3. Non-dimensional flow-head characteristic of the centrifugal pump equipped with the four different impellers. The experimental results for the 0.210 m (d*=1) impeller are also shown. flow coefficient F diminishes as can be observed in Fig.3. The more noticeable the effect the higher the initial flow coefficient. On the other hand, if a low flow coefficient is considered and the It is usual to design the impellers of centrifugal pumps with impeller diameter d increases, the flow rate also increases and some relative slope of the impeller covers to reduce the impeller tends towards the design flow rate of the volute. This effect causes exit width as radial coordinate increases. This maintains the mag- a diminuition of the hydraulic losses within the volute, better effi- nitude of the meridian velocity almost constant along the last por- ciencies and, in conclusion, a small rise of the head coefficient. The tion of the impeller channels, and prevents an excessive rise of the same type of reasoning can be applied to other regions of the ma- boundary layer within the channels. If the reduction in the exit chine that are not affected althought the magnitude of the impeller width makes up for the increase in diameter and the effective sec- outlet diameter was modified, for example the inlet region of the im- tion at impeller outlet remains constant (neglecting the effect of peller. This effect can also be appreciated in Fig.3, especially for the blade thickness), it follows that the flow coefficient and the impel- smallest flow coefficients. ler diameter relate as faQ/D for a constant driving speed of the im- The comparison of the numerical and the experimental data of peller. On the other hand, the relationship between the head coeffi- Fig. 3 for the 0.210 m impeller give good qualitative and quantita- cient and the impeller diameter can be expressed as yaH/D . tive agreement. The difference between the head predicted and Hence, between two “pseudo-similar” operating points of two measured for this impeller remains below 6% for all flow rates but trimmed impellers, in the sense that they maintain the same value the highest one; for the latter, for which the head curve drops fast of the flow and head coefficients, the relationship between head when further increasing the flow rate, the difference between the and flow rate is quadratic and can be expressed as HaQ . In fact, flow rate predicted and measured (for the same measured head) this is the relationship imposed by the boundary conditions during was about 11%. Part of these differences can be attributed to the the numerical simulations (an added loss proportional to the exit leakage flow between volute and impeller inlet, which was not con- 2 2 2 dynamic pressure and hence to Q ). sidered in the numerical model. 2 The expression HaQ can thus be considered a reasonable Additionally, dynamic pressure measurements were carried out “pseudo-similarity” law to relate the flow-head characteristics of on the pump instrumented with piezoelectric pressure transducers trimmed impellers working with the same loss coefficient kL. The mounted on the front side of the volute at 36 measurement posi- small differences that can be observed in Fig. 3 between the icons tions, that were located every 10 deg around the impeller at a ra- for a fixed value of kL are attributed to the fact that the outlet sec- dial distance of 2.5 mm from the impeller outlet. Pressure signals tion of the impeller does not remain strictly constant when the im- from the transducers were amplified, digitized and FFT processed peller is trimmed, and also it must be taken into account that there to obtain the spectral distributions of the pressure and, especially, is not a real geometric similarity when impellers of different diame- the pressure pulsation at fBP. The measurement uncertainty esti- 16 TECHNICAL ARTICLE mated for these measurements was ±1.5%. Similarly, the pressure values computed at 36 positions equivalent to the locations used in the experiments were recorded during one blade passage (32 time instants) and FFT processed to obtain pressure amplitudes and phases at fBP. Comparison between the numerical and the experimental pressure fluctuation data gave a satisfactory concordance, even quantitatively, which is in agreement with previous results by the authors [11]. The most remarkable difference with respect to measurements corresponded to the two low flow rates in the neartongue region of the volute (0<j<30 deg), that is, the zone with maximum pressure fluctuations: predictions underestimated these maximum amplitudes in about 40%. At least in part, this dif- Fig.4. Time evolution of the tangential and radial velocities and of the static pressure during a blade-passage period for three flow rates. Point “a”: solid icons. Point “b”: hollow icons. ference could be attributed to the flow separation that is expected sure, when the blade lines up with the corresponding reference po- from the tip of the tongue towards the volute side for such low flow sition, due to the secondary flow from the pressure to the suction rates, because it represents a notorious difficulty for a precise nu- side of the blade. The radial velocity gets a maximum somewhat be- merical simulation of the flow in that region. Further details about fore the pressure side of the blades arrives at each of the reference these experimental measurements can be found in [15, 16]. positions, and gets a minimum when the blades progress after those positions, showing the jet-wake character of the flow. UNSTEADY FLOW AT THE TONGUE REGION The net flow at the tongue region fluctuates according to the Prior to study the effect of the impeller trimming on the local time evolution indicated for the pressure and velocity components. flow pulsations at the tongue region, the time evolution of the ve- Hence, at t*=0.8 when the static pressure at the inner side of the locity components and the static pressure was recorded and ana- tongue (point “a”) is maximum, in the gap region (point “b”) the ra- lyzed for the 0.210 m impeller. The objective was relating the pas- dial velocity is maximum and the tangential velocity is relatively sage of the impeller blades with the tangential and radial velocity small. This indicates a minimum value of the leakage flow through pulsations at some reference positions, and with the pressure pul- the gap, because a big portion of fluid is pushed by the blade to- sations at the tongue region. wards the discharge throat. Additionally, the portion of fluid with Fig. 4 shows the time evolution of the tangential and radial ve- high radial velocity impinges on the volute tongue and this interac- locities (first and second row respectively) and of the static pres- tion causes a rise of the static pressure observed at point “a”. On sure (third row) for three flow rates (20%, 100% and 160% of the the contrary, for t*=0.1 the radial velocity in the gap region is rela- nominal flow rate, one in each column). The velocity components tively low as well as the static pressure at “a”, whereas the tangen- are presented normalized with respect to the tangential velocity at tial velocity of the flow through the gap is relatively high thus indi- impeller periphery; the time is presented normalized by the blade- cating an increase of the leakage through the impeller-tongue gap. passing time. In each diagram the solid icons correspond to posi- The results obtained for the 20% flow rate show that the aver- tion “a”, located ϕ=10 deg upstream from the volute tongue and age value of the radial velocity is about zero at j=10 deg and even the hollow icons correspond to position “b”, located in front of the negative at j=0 deg, due to the strong leakage of flow from the tongue-tip (see simplified scheme of Fig. 4). Both positions “a” and wide side of the volute through the impeller-tongue gap. This “b” lie in the radial coordinate r*=1.04, that is, a 4% out from the strong leakage was found to be induced by a large counter rotating impeller periphery. The solid lines, labeled “a” and “b”, represent vortex inside the impeller channels and close to the pressure side the time interval when the blade trailing edge is passing in front of of the blades. Considering point “a”, when the blade trailing edge the considered position. passes in front of it at t*=0.1, both the tangential and radial veloc- As can be seen in Fig.4, for the nominal flow rate the only rele- ities reduce to a relative minimum. A little time later both velocity vant fluctuation observed in the tangential velocity is a small veloc- components increase and, especially, the radial component, ob- ity drop when the blade approaches and passes by each of the ref- taining maximum values at about t*=0.3, because point “a” re- erence positions, which can be attributed to the relative flow be- ceives the flow exiting the impeller close to the blade suction side tween the pressure and the suction side of the blades. The same (the rest of the impeller channel is occupied by the vortex), with a counts for the radial velocity fluctuations: the radial velocity drops relatively large discharge angle with respect to the tangential di- as the blade passes by each of the reference positions due to the rection. Afterwards, the progressive motion of the impeller brings wake blockage (that is, when the tangential velocity drops). about the passing of the vortex core in front of point “a” at t*=0.6, Afterwards the radial velocity remains with little change during a so the discharge angle of the flow seen from “a” reduces down to significant portion of the blade passage period. The predictions of negative values and the tangential and the radial velocities at “a” the velocity fluctuations manifest the known “jet-wake” pattern become minimum. Finally, as the vortex moves away both tangen- and are correlated with the fluctuations in the pressure field, al- tial and radial velocities increase again. though these pressure fluctuations are very small. The velocity fluctuations bring about pulsations in the leakage For the 160% flow rate (third column of Fig. 4) it is shown that flow between impeller and tongue. Approximately at t*=0.2, when the tangential velocity gets a minimum simultaneously with pres- the vortex moves towards position “b” and the pressure is maxi- 17 ARTIGOS TÉCNICOS mum at the inner side of the tongue, the leakage flow is partially cated, which induced strong variations in the leakage through the blocked (low values of the tangential velocity at point “b”) by the impeller-tongue gap and hence in the velocity components. The flow with high radial velocity that exits the impeller close to the maximum pulsation of the radial velocity for the 20% flow rate was blade suction side. On the contrary, at t*=0.5-0.6, when the radial obtained at j=-10 deg with the 8.8% radial gap. In this case, re- velocity and pressure are minimum, fluid from the tongue region ducing the gap ratio from 23.2% to 8.8% leads to an increment of re-enters the impeller channel close to the blade pressure side (low the radial velocity pulsation of about a 490%. Finally, and regard- negative values of the radial velocity at point “b”), producing an in- ing the pressure fluctuations, the maximum pulsation magnitude is crement in the tangential velocity through the gap and thus in the obtained, as in the case of the tangential velocity, for the highest leakage flow. flow rate. This pulsation reaches maximum values at j=10 deg, that is, at the inner side of the tongue. If the gap ratio is reduced from 23.2% to 8.8% the increment of the pressure pulsation is about a 520%. UNSTEADY LOAD AT THE BLADE PASSING FREQUENCY The numerical model could be used to compute the total radial forces and torque by means of a full integration of the instantaneous pressure and shear stress distribution, determined numerically on the impeller surfaces: blades, shroud and hub. The time signals of the force components and of the torque in the x and y directions were FFT processed to give the amplitude corresponding to the blade passing frequency and its harmonics. The results of this process are presented in Fig. 6; Fig. 6(a) shows the maximum Fig. 5. Peak-to-peak fluctuations of velocity components and pressure as a function of impeller-tongue gap, at the three reference positions of Fig.4. Solid circles: 20% flow rate. Solid squares: 60% flow rate. Stars: nominal flow rate.Hollow circles: 120% flow rate. Hollow squares: 160% flow rate. amplitude of the total unsteady radial force at the blade passing frequency, for each impeller and flow rate tested, as a function of the impeller-tongue gap G and, similarly, Fig. 6(b) presents the maximum torque amplitude at fBP. In Fig. 5 the magnitude of the fluctuations (peak-to-peak) of velocity components and pressure, as a function of the impellertongue radial gap G, is presented for each of the flow rates tested. The first and second columns correspond to j=10 and j=0 deg (points “a” and “b” of Fig. 4). The third column presents the results obtained at point “c”, which was located near the tongue-tip but at the wide side of the volute. From Fig. 5 it can be seen that, for any reference variable considered, the pulsation magnitude augments as the impeller-tongue Fig. 6. Maximum amplitude of the total unsteady radial force (a) and of the torque (b) obtained at the blade passing frequency, for each impeller and flow rate tested. gap G diminishes. The peak-to-peak fluctuations are especially As can be seen in Fig. 6(a), for a given impeller the maximum high for the two smaller radial gaps considered in this study, that is, force value is lowest at nominal flow rate and increases at off- 11.4% and 8.8% of the impeller radius, whereas the pulsation mag- design conditions. Quantitatively, this trend depends on the gap nitude is relatively low and quite similar for the other two impellers value: in the case of the two smallest impellers, the magnitude of (radial gaps of 17.0% and 23.2%). Regarding the tangential veloc- the maximum force is similar for both low and high flow rates, ity, it can be seen that the maximum pulsations are produced with whereas the two biggest impellers present force magnitudes that the pump operating with the two higher flow rates (120% and are particularly high for the low flow rates. On the other hand, for 160% of nominal flow rate), which is more noticeable at j=0 deg. any given flow coefficient the maximum value of the normalized un- The pulsations for low and medium flow rates (20%, 60% and steady radial force increases when diminishing the impeller- 100% of nominal flow rate) are quite similar for any radial gap con- tongue gap, with more accused variations for the smallest gaps. A sidered, though slightly higher for the 20% flow rate; this is partic- total variation of impeller diameter between the smallest and big- ularly evident at G=8.8% and j=10 deg. The magnitude of the pul- gest values used in this study (from 23.2% to 8.8%), results in mul- sation of tangential velocity, when reducing the gap ratio from tiplying the maximum unsteady force by a factor of 3.8 for small 23.2% to 8.8% and if high flow rates are considered, can augment flow rates and about 2.8 for the big flow rates. This trend matches up to 345%. well with a relationship of proportionality between the maximum -n The pulsation of the radial velocity shows similar tendencies to force amplitude and G (with n>0) as proposed in [3] to correlate that of the tangential velocity, but now its magnitude is especially pressure pulsations. The present predictions of the maximum un- high for low flow rates and, particularly, for the 20% flow rate. This steady force indicate values of 1.4 for the small flow rates and 1.1 fact could be attributed to the vortex within the impeller channels for the big flow rates, with regression coefficients R well above that was found to develop at the lowest flow rate, as previously indi- 0.99 for all the flow rates tested. 18 2 TECHNICAL ARTICLE Regarding the torque amplitude (Fig. 6(b)), it can be observed tive increment of the pulsation of about 490% when reducing the that the general trend of the curves resembles that of Fig. 6(a), gap ratio from 23.2% to 8.8%. The pressure pulsation at the with minimum values of the fluctuating torque for flow rates close tongue region was especially strong for the highest flow rate, and to the nominal one. Varying the gap ratio from 17.0% to 8.8% could reach a relative increment of 520% when varying the impel- makes the fluctuating torque amplitude multiply by factors of ler diameter from 0.190 m to 0.215 m. about 3.2 for the small flow rates and 2.4 for the big ones. A fit of -n The numerical model could also be used to estimate the blade- the torque data with a potential function of the type G gives expo- passing component of the unsteady load on the impeller due to nents of n similar to the ones obtained by fitting the force data, but blade-tongue interaction. A total variation of impeller diameter be- 2 in this case the regression coefficients R are poor (usually below tween the smallest and biggest values used in this study, resulted 0.9). The torque fluctuation amplitude showed in Fig. 6(b) is par- in multiplying the maximum unsteady force by a factor of 3.8 for ticularly high for the small flow rates, for which the steady driving small flow rates and about 2.8 for the big flow rates, which torque is low. This results in high values for the relative torque fluc- matched well with a relationship of proportionality between the tuations with respect to the mean torque, especially for the small- maximum force amplitude and G with n=1.1-1.4. Regarding the est tongue gaps. For the present case and a flow rate of about 60% torque fluctuations, it was found that varying the gap ratio from of nominal flow rate, the relative torque amplitude (zero-to-peak) 17.0% to 8.8% made the fluctuating torque amplitude multiply by is 3.1% and 4.4% of the steady torque predicted for the impellers factors of about 3.2 for the small flow rates and 2.4 for the big with gap ratios of 17.0% and 8.8% respectively. The same relative ones. The torque pulsations could reach a 7.6% of the mean torque torques reach values of 5.7% and 7.6% when considering a flow when considering a flow rate of about 20% of nominal flow rate for rate of about 20% of nominal flow rate. the 0.215 m impeller. -n CONCLUSIONS ACKNOWLEDGEMENTS The effect of the blade passage in front of the volute tongue was The authors gratefully acknowledge the financial support of the investigated for a centrifugal pump that could be equipped with im- Ministerio de Educación y Ciencia (Spain) under Project MEC06- pellers of different diameter. The study was carried out by means of DPI15034, and of the Fundación para el Fomento en Asturias de la the numerical simulation of the unsteady flow and it focused on the Investigación Científica Aplicada y la Tecnología (FICYT). local flow variations at the tongue region, as a function of flow rate and impeller-tongue gap. It was found that, for the nominal and high flow rates, at the side of the tongue closest to the impeller exit pressure maxima coin- BIBLIOGRAPHICAL REFERENCES [1] BRENNEN CE. 1994. Hydrodynamics of Pumps. Oxford University Press and CETI Inc. (New York). cided with high values of the radial velocity and low values of the [2] JAPIKSE D, MARSCHER WD and FURST RB. 1997. tangential velocity, indicating a minimum leakage through the im- Centrifugal Pump Design and Performance. Concepts ETI Inc. peller-tongue gap and an impinging of the fluid exiting the impeller (Wilder, VT). on the inner side of the volute tongue. On the other hand, pressure minima coincided with low values of the radial velocity and high val- [3] GUELICH JF and BOLLETER U. 1992. Pressure Pulsations in Centrifugal Pumps. ASME J. Vib. Acoust., 114, pp. 272-279. ues of the tangential velocity, thus indicating a maximum impeller- [4] CHU S, DONG R and KATZ J. 1995. Relationship Between tongue leakage. The predictions of velocity fluctuations also Unsteady Flow, Pressure Fluctuations and Noise in a Centrifugal showed the known “jet-wake” pattern of the flow exiting the impel- Pump—Part B: Effects of Blade-Tongue Interactions. ASME J. Fluids ler. For the 20% flow rate pressure maxima was found to be caused Eng., 117, pp. 30-35. by the blockage of the leakage flow by the flow which left the impel- [5] PARRONDO JL, GONZÁLEZ J and FERNÁNDEZ J. 2002. The ler close to the blade suction side with a high value of the radial ve- Effect of the Operating Point on the Pressure Fluctuations at the locity. The presence of a large counter rotating vortex inside the im- Blade Passage Frequency in the Volute of a Centrifugal Pump. peller channels close to the blade pressure side explained this phe- ASME J. Fluids Eng., 124, pp. 784-790. nomenon. On the other hand, pressure minima coincided with low [6] NEUMANN B. 1991. The Interaction Between Geometry and values of the radial velocity, even negative, and relatively high val- Performance of a Centrifugal Pump. Mechanical Engineering ues of the tangential velocity, which were induced by the re- Publishers (London). entrance of fluid from the tongue region towards the impeller channel forced by the vortex. The peak-to-peak pulsations of velocity components and pressure were found to be especially high for the two smaller radial gaps considered in this study (11.4% and 8.8% of the impeller out- [7] KITTREDGE C. P. 1985. Centrifugal Pumps: General Performance Characteristics. In Karassik I. G., Krutzsch W. C., Fraser W. H. and Messina J. P, Pump handbook. McGraw Hill, second edition (New York). [8] GOPALAKRISHNAN Past, S. Present, 1999. and Pump let radius), and for the 120% and 160% flow rates if the tangential Development: velocity was considered. The pulsations could augment up to 345% Perspective. ASME J. Fluids Eng., 121, pp. 237-247. Research Future—An and American when reducing the radial gap ratio from the maximum to the mini- [9] CROBA D and KUENY JL. 1996. Numerical calculation of 2D, mum value. For the 20% flow rate the pulsation of the radial veloc- unsteady flow in centrifugal pumps: impeller and volute interac- ity was especially high due to the strong variations in leakage in- tion. Int. J. Num. Meth. in Fluids, 22, pp. 467-481. duced by the vortex previously indicated, and could lead to a rela- [10] ASUAJE M, BAKIR F, TREMANTE A, NOGUERA R and REY R. 19 ARTIGOS TÉCNICOS Strength Analysis of the Axial Flow Blades Based on CFD 1 Zheng Xiaobo 2 Luo Xingqi 3 Guo Pengcheng ABSTRACT Based on the Reynolds-averaged N-S equations and the standard k-ε model, the numerical simulation of three-dimensional flow through axial flow runner was conducted by using the finite volume method with the non-structural grid systems in the paper. And the water pressure distribution on the blade surface was obtained, thus the actual stress distribution on the blade surface. With finite-element method, strength analysis of the axial flow blades was conducted by loading the water pressure on the surface of the blade model. According to the result, the maximal stress and distortion occur on the point with the maximal water head and the rated power. Key words: CFD analysis, FEM, Axial flow runner, Strength INTRODUCTION part of inlet, rotating part of runner and static part of outlet (Fig.1). When operation, axial flow blades with cantilever structure Non-structural grids were calculated for every part (Fig.2). Sliding bear the water pressure, centrifugal force, fabrication stress and so grid method was used to treat the rotor-stator interaction between on. Besides start-up process and shutdown process, the runner static part and rotating part. needs to operate under off-design condition in most of the time, thus to result a bad working environment. Therefore, the blades FINITE ELEMENT EQUATION FOR STRENGTH ANALYSIS must often bear the various centrifugal forces exciting force of In view of dynamic balance conditions and boundary condi- steady and unsteady caused by all kind of factors. The vibration of tions, the dynamic equilibrium equation for structure was shown as the blades due to exciting force of the factors may lead to fatigue follows with finite element forms (Ref.2): failure of the structure, and even blade crack. In engineering practice, the stiffness and strength analysis of the blades become more and more important to avoid and deal with the blade crack. In view of the short-cut method used generally in present in- In which, [M]is mass matrix, [C]is damping matrix, [K]is stiffness matrix, {Qc}is centrifugal force load vector of the structure under ini- tensity analysis, this paper proposed a method which load contin- tial state, {P}is equivalent node load vector on structure surface, ual hydrodynamic pressure on the FEM model to be studied as dis- {Fd}is equivalent node load vector caused by initial stress, {R}is crete point on different time and carry on the dynamic stress analy- node concentrated force vector. sis of the blade. This method can obtain the change of water pres- A whole blade with trunnion was selected as the model for sure on blade surface and results of stress analysis that reflect the structure strength analysis. The Young modulus, Poisson ratio and actual operational aspect. The method is quite practical worth in density are 300 GPa, 0.27 and 8050kg/m3 respectively. Structural solving the problem of blade crack in hydropower station. grid with 8-nodes hexahedral element was calculated for strength analysis. Blade flange is treated as fixed end. MATHEMATICAL MODEL FOR FLOW ANALYSIS Based on the Reynolds-averaged N-S equations and the stan- RESULTS AND ANALYSIS dard k-ε model as follows (Ref.1), the numerical simulation of The work was conducted with the axial flow runner of a certain three-dimensional flow through axial flow runner was conducted power station. Three running conditions were calculated, which are by using the finite volume method with the non-structural grid sys- rated condition, maximum water head condition with rated power tems in the paper. and running away condition. The continuity and momentum equations for incompressible viscous flow are as follows According to the results(Table.1,Fig.5 and Fig.6), maximum stress of 201Mpa appeared on the outlet direction endpoint of intersection line between the blade pressure surface and the blade flange under maximum water head condition with rated power. Under rated condition, the maximum stress appeared on the outlet meffdenotes effective viscidity coefficient, meff+mt.mt denotes turbulent viscidity coefficient. direction endpoint of intersection line between the blade pressure surface and the blade flange. Under running away condition, the maximum stress appeared on the outlet direction endpoint of intersection line between the blade suction surface and the blade According to the flow symmetry, one blade cycle was treated as flange. the physical model. The flow field was separated three parts: static 1 Associate Professor, 2 Principal Professor,3 Associate Professor of Institute of Water Resources and Hydro-Electric Engineering - Xi'an University of Technology. e-mail: [email protected]; [email protected]; [email protected] 20 TECHNICAL ARTICLE Application of Auto CAD in the Design of Hydrulic Turbine”. Table.1 Results of blade strength analysis JOURNAL OF SHAANXI WATER POWER. Vol.11, No.4, pp. 53-56. (in Chinese). [4] Saeed Moaveni. Finite Element Analysis: Theory and Application with ANSYS, 2nd Edition. Published by Prentice-Hall. January 16, 2003 CONCLUSIONS 3D solid modeling of the blade was done by used the soft named MDT in this paper. And the numerical simulation of threedimensional flow through axial flow runner under three conditions was conducted by using the finite volume method with the nonstructural grid systems based on the Reynolds-averaged N-S equations and the standard k-ε model. Water pressure distribution on the blade surface was obtained. Continual water pressure were loaded on the FEM model to be studied as discrete point and strength analysis of the axial flow blades was carried on. The results indicates that the stress peak value and displacement peak value of blade under maximum water head condition with rated power were maximal in three conditions. The stress Fig.1 Geometrical model for flow analysis Fig.2 Non-structural grid for flow analysis peak value and displacement peak value appeared on two points. They are the outlet direction endpoint of intersection line between the blade pressure surface and the blade flange and the outlet direction endpoint of intersection line between the blade suction surface and the blade flange.In practical engineering, more attention should be given to the zone of stress concentration And the results Fig.3 Geometrical model for strength analysis Fig.4 Structural grid for strength analysis shows that the method combination CFD and stress analysis proposed in this paper can reflect the actual forced state on blade surface under different condition. The method is quite practical worth in solving the problem of blade crack in hydropower station. ACKNOWLEDGEMENTS This research was supported by the National Nature Science Foundation of China, Grant No. 90410019. (a) Pressure surface (b) suction surface Fig.5 Pressure distribution on blade surface under rated condition REFERENCES [1] LIAO,Weili and LI,Jianzhong. (2002).”Numerical Simulation and Study of Internal Flows Through the Spiral Case”. Journal of Xi'an University of Technology. Vol.18,No.1. (in Chinese). [2] Qiu Kai. “3D Finite Element Analysis of Strength and Vibration in Centrifugal Compressor Impeller”. Doctoral dissertation from Xi'an Jiao Tong University. 1999.3. (in Chinese). [3] Liao Weili, Zhang Haiping and Liang Wuke (1995).” (a) Rated condition (c)Running away condition (b) Maximum water head condition Fig.6 Stress distribution on blade surface under different condition ACESSEM TODOS OS NOSSOS ARTIGOS EM: www.cerpch.org.br 21 ARTIGOS TÉCNICOS SIMULAÇÃO DO ESCOAMENTO EM UM TUBO D E SUCÇÃO DE UMA MÁQUINA HIDRÁULICA MOTORA COM CONTROLE DE VAZÃO FEITO POR UM OBTURADOR INSERIDO NA SUA SEÇÃO DE SAÍDA. 1 Patrícia Santos Tertuliano 2 Geraldo Lúcio Tiago Filho 3 Harley Alencar de Souza RESUMO Este artigo contempla o estudo de modelagem através da técnica de dinâmica de fluido computacional – CFD do escoamento em um tubo de sucção, cujo controle de vazão é feito por um obturador inserido na sua seção de saída. Trata-se de um estudo inserido no desenvolvimento de um sistema de controle de velocidade denominado SISCOV®, desenvolvido pelo Centro de Referência em Pequenas Centrais Hidrelétricas (CERPCH), com o objetivo de atender a necessidade de controlar a velocidade de rotação de máquinas hidráulicas motoras desprovidas de sistemas distribuidor, como é o caso de bombas centrifugas operando como turbina – BFT, ou de turbinas de concepção mais simples. Palavras-chave: Dinâmica do Fluido Computacional, Sistemas de Controle, Bomba Funcionando como Turbina - BFT ABSTRACT This article addresses the modeling study using the technique of computational fluid dynamics - CFD flow in a suction tube, whose control flow is done by a plug inserted into its output section. This is a study included in the development of a control system flow called SISCOV ®, developed by the Reference Center on Small Hydropower (CERPCH), with the objective to control the rotational speed of hydraulic machines devoid of system distributor , as is the case of centrifugal pumps operating as turbines - BFT, or turbine design simpler. Key words: Velocity Control System; Computational Fluid Dynamic - CFD, Pumps operating as Turbine - BFT 1.INTRODUÇÃO Como caso deste trabalho a intenção foi definir o campo opera- O objetivo desse trabalho é apresentar os resultados da análise cional do obturador, suprimiu-se o controlador CLP e o sistema foi computacional do escoamento no tubo de sucção de uma bomba operado manualmente, por meio de um volante acoplado á haste funcionando como turbina, feita a partir da dinâmica de fluido com- do obturador. A figura 1 mostra um esquema básico do sistema de putacional (CFD) de um sistema de controle de vazão atuando na controle de vazão. sua seção de saída. O sistema de controle foi desenvolvido para ser aplicado em máquinas hidráulicas motoras desprovidas de sistema de controle, como é o caso de bombas funcionando como turbina – BFT e outras turbinas hidráulicas de pequeno porte desprovidas de distribuidor. O modelo foi simulado a partir de dados de ensaios experimentais realizados no Laboratório Hidromecânico Didático Científico de Pequenas Centrais Hidrelétricas –LHDC- da UNIFEI, e permitiu verificar a capacidade e a viabilidade deste sistema vir a ser utilizado par controle de velocidade do grupo hidrogerador, Santos(2005). Figura 1 - Sistema de controle de vazão 1.2- Princípios de Funcionamento do Sistema de 1.1.Definição do Equipamento Utilizado para a Simulação Controle de Vazão De acordo com o esquema apresentado na Figura 2, O sistema Conforme mostrado na Figura 1, o sistema de controle de vazão s de controle, aqui denominado de SISCOV®, é composto por um SISCOV® é composto por um obturado cônico, inserido na seção CLP associado à variação da rotação e/ou freqüência do gerador de saída do tubo de sucção e operado por uma haste vertical ligado que comando um servomecanismo que atuará em um obturador in- por um servomecanismo. O obturador, comandado pelo servome- serido na seção de saída do tubo d e sucção. Tipicamente, ao ocor- canismos, se desloca verticalmente obstruindo ou desobstruindo a rer uma variação na carga , ocorre uma variação na rotação no gru- passagem da água em função da carga demandada à turbina, de po gerador. Essa variação é captada pelo CLP que envia um sinal ao forma a manter a rotação do grupo gerador constante. O servo- servomotor acoplado à haste do obturador que movimenta o obtu- mecanismo é controlado por um CLP, que tem a função de controlar rador, abrindo-o ou fechando-o, conforme for o caso, mantendo a a rotação da máquina constante. velocidade de rotação do eixo da turbina constante. Figura 2 1 e 2 - Programa de Mestrado Engenharia da Energia - Universidade Federal de Itajubá -1. Eng.Msc. 2. Prof. Dr. 3 - Alstom Brasil - 3. Eng. Dr. 22 TECHNICAL ARTICLE A partir destes resultados, obtidos experimentalmente, desenvolveu-se a modelagem numérica do sistema de controle SISCOV® através do processo computacional fluido-dinâmico CFD. 2 MÉTODO UTILIZADO NA SIMULAÇÃO EM CFD Existem várias técnicas numéricas de solução e suas diferenças estão associadas à forma com que as variáveis incógnitas são aproximadas e ao procedimento de discretização, o mais adequado ao estudo proposto é o método de volumes finitos, devido a sua capacidade de estudar geometrias mais complexas. 2.1.Propriedades Físicas A tabela 3.1 mostra as propriedades físicas necessárias para deFigura 2- Funcionamento do Sistema finição da condição de contorno na realização do cálculo numérico. Tabela 3.1 – Lista de variáveis para o cálculo 1.3 - Zonas de Atuação do obturador cônico De maneira a se determinar o campo operativo do obturador, realizou-se ensaios experimentais em um obturador instalado em tubo de sucção de uma bomba funcionando como turbina- BFT, instalada na plataforma de ensaios do Laboratório Didático Cientifico para Pequenas Centrais Hidrelétricas - LHDC, da Universidade Federal de Itajubá-UNIFEI, conforme esquematizado na Figura 2. Foram feitos testes em dois obturadores com diferentes ângulos de conicidade:um com 60º e 30º . Os ensaios tinham como objetivo determinar a curva característica dos obturadores de maneira 2.2.Processamento a se detectar suas zonas operativas, definidas como sendo: X0 e 2.2.1.Geração da Malha X1: Zona de controle e X1 e X2 Zona sem atuação de Controle. A Figura 3 refere-se ao modelo geométrico do escoamento no Como o ângulo de conicidade que resultou em melhores resultados tubo de sucção com o obturador cônico inserido em sua seção de sa- foi o de 30º, Santos (2009) este trabalho se limitará a apresentar ída, construído a partir do ICEM CFD. este obturador. Figura 3 – Campo de operação do obturador: (a) Zonas de controle e sem controle; (b) Posição do Cone versus Vazão para o ângulo de conicidade α=30º Figura 3 – Modelo Geométrico do tubo de Sucção e do Sistema de Controle de vazão O tanque onde está inserida seção de saída do tubo de sucção A Figura 3.b mostra a curva de variação da vazão em relação a tem o formato retangular, para facilitar a definição das condições abertura do obturador, com ângulo de conicidade de 30º mostran- de contorno e facilitar os cálculos, na construção da geometria con- do a zona de atuação do SISCOV. O gráfico representa a vazão na siderou-se um tanque circular. Porém, na prática pode-se conside- saída do tubo de sucção em função da a abertura do obturador. O in- rar para este estudo irrelevante o formato do tanque, pois o mes- tervalo indicado pelos pontos (X0=0,120m) e (X1=0,229m) repre- mo não influenciará nos resultados devido a sua dimensão ser mui- senta a zona sem atuação de controle, enquanto o intervalo indica- to maior que a dimensão da saída do tubo de sucção. do por (X1=0,229m) e (X2=280m) mostra a zona com atuação de controle. Após a construção da geometria verifica-se se a mesma está compatível com o modelo. Para tanto utiliza-se das ferramentas do A área entre os pontos A e B há uma zona sem controle, onde o próprio ICEM CFD. Desta foram elimina-se todos os erros que pos- obturador não influencia no controle da vazão, sendo o início da zo- sam ter ocorrido na geometria durante a construção da mesma. Se na de controle dado a partir do ponto B até o ponto C, sendo que na não forem corrigidos antes da geração da malha, estes erros po- medida em que esse obturador se movimenta de B para C ocorre dem resultar em erros de formação da mesma e possivelmente nos uma variação na vazão. resultados de cálculos. 23 ARTIGOS TÉCNICOS Feito a verificação na geometria, faz-se então geração da malha de elementos finitos tetraédricos para diferentes posições de Tabela- 2 – Condições de Contorno para cálculo do modelo do sistema de controle de vazão abertura da válvula, com refinamento em áreas de interesse que, neste caso na saída do tubo de sucção, conforme mostrado na Figura 4. Durante o ensaio experimental, foram determinadas várias posições de abertura da válvula, porém o cálculo em CFD nos permite obter o mesmo resultado utilizando uma menor amostragem, sendo então considerados 6 pontos mais significativos para a simulação. 3 CÁLCULO NUMÉRICO Após definição das condições de contorno, é possível fazer o cálculo numérico utilizando o “CFX solver”. A tabela 3 mostra os modelos matemáticos adotados para o cálculo. Figura 4 – Estrutura da malha formada por elementos tetraédricos Tabela 3 – Modelos usados para o cálculo 2.2.2.Condições de Contorno As condições de contorno na entrada são dadas em função da velocidade do escoamento, considerando as direções radial, tan- O modelo de turbulência RNG k-ε adotado neste trabalho, é ca- gencial e axial. Para as superfícies que delimitam a saída do fluido, paz de identificar altas e baixas escalas de turbulência e detectar considera-se a variação da vazão em função da abertura do siste- os refluxos em superfícies curvas. Para cálculo, considerou-se a ma, representado na figura 5. equação 2, definida a partir da Lei da Continuidade, mantendo a velocidade constante, variando a vazão de acordo com a variação na área de saída do tubo de sucção. Onde Dts é o diâmetro na saída do tubo de sucção [mm], Do é o diâmetro do obturador cônico em cada posição de abertura [mm] e V é a velocidade do escoamento na entrada do tubo. Figura 5- Condições de contorno 4 ANÁLISE DOS RESULTADOS 4.1.Pressão A tabela 2 mostra as condições de contorno, considerando a A figura 6 mostra a distribuição de pressão estática média ao velocidade do escoamento nas projeções radial, tangencial e axial, longo do tubo de sucção, considerando pontos de máxima e míni- respectivamente, Vr, Vu and Vz na entrada do modelo do tubo de ma aberturas. sucção. Em particular, considerou-se o domínio físico como sendo apenas a água, portanto se não considerando o efeito do ar. Para a entrada do tubo de sucção na condição de operação considera-se uma vazão máxima (Q) de 0,0301 [ m³ / s] e velocidade de rotação da bomba funcionando como turbina- BFT, constante de 1800 [rpm]. Para a Pressão Estática adotada na saída do modelo, Pout [Pa], considera-se o efeito do nível de água a jusante, esse valor pode ser calculado pela equação 1: Figure 6 - Pressão média apurada máxima e mínima Onde h1 se refere a diferença entre o eixo horizontal da BFT em A partir da distribuição da pressão, observa-se que as pressões relação a superfície livre, ou seja, o nível da água do tanque na saí- mais elevadas ocorrem na parede do tubo de sucção, logo na en- da do tubo de sucção, y e step são, respectivamente, a variável e a trada devido a contribuição da parcela dinâmica da pressão com a função interna dada pelo software ANSYS CFX para o cálculo em componente tangencial da velocidade do escoamento, principal- CFD;(step é unitário quando y>h1)e g é a aceleração da gravidade. mente detectável nas menores aberturas do obturador. 24 TECHNICAL ARTICLE A Figura 7 mostra os pontos adotados ao longo do tubo de sucção, cujo posicionamento é definido apenas de maneira representativa. Figure 7- Pontos de pressão ao longo do tubo de sucção Os gráficos apresentados nas Figuras 8 e 9 mostram a variação da pressão, nas seções demarcadas ao longo do tubo de sucção, mostrado na Figura7, para aberturas mínimas e máximas. Figura 10 – Velocidade de Escoamento definida em [m/s] para aberturas máximas e mínimas 4.3 Vetores Velocidade A Figura 11 mostra a distribuição do vetor velocidade na entrada do tubo, mostrando o direcionamento do fluxo. Figure 8 - Pontos de P ao longo do tubo para abertura mín. de 120 mm Observa-se que o gráfico representado pela Figura 8 mostra a Figura 11 – Detalhamento do Vetor Velocidade na entrada do tubo para máxima e mínima aberturas flutuação de pressão induzida pelo movimento de rotação do rotor, diminuindo com o aumento da distância do ponto referenciado na 5 CONCLUSÕES entrada do tubo de sucção. Com os resultados obtidos através da análise da aplicação numérica em CFD (Dinâmica do Fluido Computacional), mostrados nas Figura 6, observa-se pequenas variações da pressão ao longo do tubo de sucção, sendo essas variações mais concentradas na entrada do tubo devido a parcela dinâmica da pressão com a componente tangencial da velocidade do escoamento. A Figura 10, indica uma diminuição da velocidade ao longo do tubo. Isso ocorre devido a obstrução da passagem da água na saída do tubo de sucção devido a instalação do obturador para o controle de vazão , mostrando através da simulação numérica que a Figura 9 - P ao longo do tubo de sucção para abertura máx. de 283 mm O gráfico representado pela Figura 9 mostra a tendência crescente, justificando a recuperação de pressão ao longo do tubo de sucção. partir da abertura ou fechamento do sistema é possível fazer o controle da velocidade de rotação, como observado nos ensaios experimentais. Pode-se observar, a partir da Figura 11, trechos de recirculação ou vórtices mais concentrados na entrada do tubo de sucção, resul- 4.2.Velocidade de Escoamento tantes da diferença de pressão devido a rotação do rotor da BFT. A figura 10. representa a distribuição da velocidade média de O modelo desenvolvido permite, a partir destas condições de escoamento ao longo do tubo de sucção, para aberturas máximas e contotno simular o comportamento do escoamento paar diferentes mínimas do obturador. posição e formatos do obturador, tornado-se uam ferramenta para De acordo com a abertura do SISCOV, ocorre um aumento gradativo na componente axial da velocidade de escoamento ao longo do tubo, caracterizando o aumento da vazão (Figuras 10), sendo es- a otimização do sitema de controle de vazão e, por extensão, de controle de velocidade do grupo gerador. O resultado final é a busca de um sistema de baixo custo e com sa velocidade maior no local de menor área, ou seja, na entrada do operação segura para grupos geradores de pequeno porte despro- tubo. As Figuras demonstram que a velocidade do escoamento no vidos de distribuidor, com é o caso de bombas funcionando com tur- tanque de jusante são pequenas face a proporção existente entre o binas- BFTs, entre outros tipos de micro-turbinas. mesmo e o tubo de sucção. 25 ARTIGOS TÉCNICOS 6 AGRADECIMENTOS NETO H. J., ALENCAR H. S., BERNARDES M. E. C., SILVA F. G. B. Os autores agradecem ao CERPCH e à UNIFEI que propiciaram (2008), “Modelagem e Simulação do Comportamento de um os meios para o desenvolvimento deste equipamento e à Alstom os Válvula de Fluxo Hidráulica com Uso meios para simulação do modelo computacional. Hidroinformática”Ver. Tecnol. Fortalaleza, v.29, n. 2, p 224-232. de Ferramenta de SANTOS P. C, (2009), “Estudo de um Sistema de Controle de 7 REFERÊNCIAS BIBLIOGRÁFICAS Vazão Utilizando a Dinâmica de fluido Computacional: Metodologia ALENCAR H. S, (2007), “Estudo Numérico da Termo- e Prática”, Universidade Federal de Itajubá, Itajubá-MG, p.123. Aerodinâmica de Câmaras de Combustão para Turbinas a Gás: VIANA A. N. C. (1987), “Comportamento de Bombas Aplicação ao caso de Micro Turbinas”, Universidade Federal de Centrífugas Funcionando como Turbinas Hidráulicas”, Dissertação Itajubá, Itajubá-MG, p.151. de Mestrado, EFEI, Itajubá/ MG, pp. 95. ALENCAR H. S, (1999), “Análise do Comportamento de Turbinas Hidráulicas para Operar com Rotação Variável”, Universidade Federal de Itajubá, Itajubá-MG, p.210. BALARIM C. R., TARGA L. A.,FILHO J. S. V., ANDRADE A. G., WIECHETECK G. K. (2004) , “Custo de Bombas Funcionando como VIANA A. N. C., “Bombas de Fluxo Operando como Turbinas.Por que Usá-las?”, Artigo Técnico, EFEI, Itajubá/ MG, pp.13. VIANA A. N. C., NOGUEIRA F. J. H.(1990), “Bombas Centrífugas Funcionando como Turbinas”, Trabalho de Pesquisa, Departamento de Mecânica, EFEI, Itajubá/ MG. Turbinas em Microcentrais Hidrelétricas”, Artigo Técnico, Eng. Agric, Jaboticabal, p.219-225. 10 www.cerpch.org.br www.cerpch.org.br 26 TECHNICAL ARTICLE THE STUDY OF ACTIVE FLOW CONTROL IN FRANCIS TURBINES Roland Wunderer1 2 Rudolf Schilling ABSTRACT Hydro Turbines are being operated on very high levels of efficiency, characterised by peak efficiencies beyond 95%. Thus, the margin of further increasing the efficiencies in the best point of operation and in the vicinity of it is very small. However, considering operating points under part load and over load conditions the efficiency drop may be very high, especially for turbines with higher specific speeds. This phenomenon is combined with a strong increase of pressure pulsations decreasing the life endurance limit of turbines. To reduce the time-dependent pressure loading of Francis turbine runners several possibilities of active flow control have been studied and the most promising solution is to generate guide vane blades pitching with variable frequencies and amplitudes. To investigate this fluid flow problem in detail and to work out the optimum combination of frequency and amplitude for a given test case, a LES code has been developed and applied to solve this problem. The paper shows simulation results for a 2D tandem cascade for different relevant parameters. Considering the tandem cascade flow, the overall losses may be reduced considerably by a pitching inlet cascade. Depending on the frequency and amplitude of the pitching profiles the amplitude of the pressure pulsations may also be diminished as well as their characteristic frequencies may be shifted towards lower or higher values. Thus, a resonance effect may be avoided by modifying the pitching frequency. Unsteady flow computations are carried out considering a model Francis Turbine having a specific speed nq = 85 l/min, to study the influence of pitching guide vanes with respect to frequency and amplitude on the efficiency as well as on the pressure amplitudes. Key words: active flow control, hydraulic turbines, detached eddy simulation, computational fluid dynamics, hybrid differencing, boundary layer shielding INTRODUCTION An efficient 3D transient Navier-Stokes code, based on a Finite Francis turbines are characterized by peak efficiencies beyond Volume formulation, was developed. The linearized system of mo- 95%. This is only valid in the best point of operation. However in mentum- and continuity equations is solved by a modified version part and over load the efficiency drops significantly. Furthermore of the PISO pressure correction scheme, which original formulation pressure pulsations can be observed in this operation points. In was described by ISSA [2]. With this code several simulations were large Francis turbines the pulsations can cause very large resulting done, to investigate the physical details of the transient flow and forces on the runner blades. These forces can impair the life endur- the effects of the active flow control in a turbine under part load con- ance of the runner blades and therefore damage them in the long ditions. run. Damage may also occur, if the fluctuations stimulate the tur- The need to simulate pitching airfoils required to handle mesh bine with its eigenfrequency. To avoid damages and expensive re- deformation. pairs, the turbines are switched off in the case of extremely water FERZIGER, PERIC [1], which modifies the fluxes in the Navier- levels. Stokes equations in the case of mesh deformation, was imple- For both effects, the drop of efficiency and the pressure pulsa- Therefore the space conservation law, see mented. For efficiently and accurately mesh deformation, an algo- tions, the reason is a highly transitional flow in the rotor. At the lead- rithm has been developed. It is based on an algebraic formulation ing edges of the rotor blades a strong separation can occur, which is and works without solving any extra partial differential equations. the main cause for the transitional flow character. The algorithm was optimized for the problem of pitching airfoils Active flow control can reduce this separation and therefore in- and the validation regarding mesh quality showed, that it was supe- crease the efficiency and modify the pressure pulsations, regard- rior to Finite Volume and Finite Element approaches for this kind of ing amplitude reduction and frequency shifting. By pitching the problem. The algorithm is described in WUNDERER [14]. guide vanes periodically, a time varying flow onto the runner blades is created which affects the separation in the desired way. DES models For the investigation of these phenomenons numerical simula- Preliminary simulations showed that the physical effects, that tions were done. Therefore a hybrid turbulence modelling, namely should be studied, could not be resolved with a Reynolds Averaged Detached Eddy Simulation (DES) was applied. Some modifications Navier-Stokes (RANS) simulation, WUNDERER [15]. The desired regarding the underlying DES-model and the handling of the accuracy can be achieved with a Large Eddy Simulation (LES). How- discretization of the advection terms were done. Thus it was man- ever classical LES needs to resolve the wall near domain very accu- aged to apply DES for the flow in turbo-machines. rately. The resolution is dependent on the Reynolds number of the flow. PIOMELLI, BALARAS [6] showed, that the number of cells, re1.8 NUMERICAL MODEL quired to resolve just the inner part of the boundary layer is ~Re . CFD code The time step has to be adapted accordingly. In technical flows of 1 Institute of Fluid Mechanics - Institute of Fluid Mechanics - Germany - e-mail: [email protected] 2 Institute of Fluid Mechanics - Institute of Fluid Mechanics - Germany - e-mail: [email protected] 27 ARTIGOS TÉCNICOS 6 the kind studied here, Reynolds numbers of ~10 are examined. However CDS is less stable than UDS. Among other things this can The required computing power is far-off today´s available re- be caused by nonuniform grids or too high cell Reynolds numbers. sources. There fore it is necessary to model the boundary layer. To combine the advantages of both schemes, TRAVIN et al. Most promising for that task is the DES, which uses a hybrid tur- [11] developed a hybrid differencing scheme that blends the fluxes bulence model acting as a RANS model in the boundary domain and calculated both by a CDS and a UDS. The blending function a LES subgrid scale (SGS) model outside it. The switching between switches between a UDS near the walls and in the domains where the two modes is done by the model itself. Some DES where vali- the turbulence intensity as well as the transient character of the dated e.g. in WUNDERER [15]. For the following calculations the flow is low and a CDS elsewhere. The blending of the fluxes F is SST-DES model was chosen. The equations for that model are done in the following way: shown e.g.in MENTER,KUNTZ[4] or WUNDERER, SCHILLING [16]. Boundary layer shielding The blending function s is defined as follows: The major drawback of the original DES formulation is the grid dependency of the mechanism for switching between the LES and the RANS mode of the model. To achieve good results the grid has to be adapted exactly to the given flow. To avoid that problem several shielding mechanisms for the boundary layer have been developed, see eg. MENTER, KUNTZ[4] or SPALART et al.[8]. Independent of the grid quality these mechanisms should prevent the model from switching to the LES mode in domains where the RANS mode should be active, especially in the wall near domains. In WUNDERER, SCHILLING [16] an adaptation of the shielding for the The calculation of the turbulent length scale differs slightly SST-DES model was done. The formulation of the DES-limiter from the original formulation of TRAVIN et al. [11] and STRELETS FDES for the model is: [9]. This type of blending works well for flows around bodies, e.g. in aerodynamic applications. These applications are characterized by a laminar or low turbulent flow, that separates somewhere at a body and then changes to a turbulent flow. For these kinds of problems the DES was primarily developed. The flow in turbo-machines is characterized by a different character. The flow is already turbulent when it enters the domain of interest, e.g. the runner. Therefore the above blending does a bad The advantage of this new formulation is its applicability for in- job, as the high values of turbulent kinetic energy in the whole flow ternal turbulent flows, as in turbo-machines. It ensures, that the domain prevents the blending mechanism from switching in the RANS mode of the model is activated just inside the boundary UDS mode. In Fig. 3 vectors of the relative velocity, plotted on a layer, whereas the LES mode is activated outside it. The common plane section through a turbine runner are visualized. The flow be- method of shielding the SST-model activates the RANS mode in a fore the blades is of steady state type in the rotating system. At the much too large flow domain. A comparison of both methods can be leading edges of the blades the flow separates and forms a large seen in Fig. 1 and 2. More details are shown in WUNDERER, SCHIL- vortex. The mesh for the simulation was designed in a way to LING [16]. achieve good mesh quality within the rotor domain. The mesh-cells before the blades are comparatively large, whereas the cells behind the blades are very flat. In Fig. 5 the values of the blending factor s, calculated by the above equations 3, are shown. It can be seen that s is close to zero, what means, that the discretization is blended to CDS in nearly the whole flow domain. As the flow before Fig.1: Model mode for the flow in a blade row, with the new shielding, regarding equation 1. Fig. 2: Model mode for the flow in a blade row, with the shielding, proposed by MENTER, KUNTZ [4]. Hybrid differencing For LES or LES-like simulations as DES or SAS, see MENTER, EGOROV [5], the discretization scheme should be of centraldifferencing type (CDS). This is due to the fact that centraldifferencing schemes are less dissipative than upwind schemes (UDS) and thus full advantage of the grid provided can be taken. 28 Fig. 3: Vectors of the relative velocity, plotted on a plane section through a radial turbine. TECHNICAL ARTICLE 6 the blades is nearly of steady state type and the mesh after the The mesh consists of ~1×10 cells. A mesh study, which can be blades is of poor quality for LES, in these regions UDS should be seen in WUNDERER [15], showed that this resolution was ade- blended. quate for the simulations. The flow analysis has been done on three For that reason a modifaction of the above blending function sections:Section 0 was placed upstream the first blade row, section was developed. The blending is done in a way that regions with a 1 between the two rows and section 2 downstream the second row. high transient flow character are preferred for the CDS. Additionally the influence of the grid is taken into account, what means, that mesh regions of poor quality are discretized by UDS. In the following equations tmin and tmax are representative convection times of a cell. This can e.g. be the minimum and maximum time of the flow needed to pass a cell. The modified blending is described bellow. In Fig. 4 it can be seen that the blending works as desired. The flow within the runner is dominated by CDS, whereas outside the runner there is added some amount of UDS. The new blending function is defined as follows: Fig. 6: Geometry of the simplified turbine model. RESULTS Fixed guide vanes The unsteady character of the flow can be seen in Fig. 15, where the streamlines plotted on a plane section are shown. A sequence of the separation process for the case with fixed front blades can be seen there. In Fig. 7 the time varying forces, normal to one of the back blades are shown. Clearly the fluctuations of the forces, which are due to the unsteadiness of the flow, can be observed. The time dependent values of the normal forces are within ±30% of the mean force. These fluctuations are the main cause for the damage of a turbine blade in the long time run. The frequency analysis of the time row shows two characteristic peeks, s. Fig. 8. The first one at k = 3.125, which is the frequency of the separation, the second one at k = 6.25, which is the first harmonic. The reduced frequency k calculates as follows: The separation is not comparable with the separation at a single airfoil, as it is described e.g. in WUNDERER [15]. This is due to the fact, that there is the effect of additional blades on the flow. First the blades bound the size of the separation to a maximum value. Secondly the separation affects the flow in a positive way, as it transports fluid downwards by its rotation. This amplifies the direction change of the flow and leads to a nearly blade congruent Fig.4: Blending factor for the discretization, calculated by the new formula, according to equations 4. Fig. 5: Blending factor for the discretization, calculated by equations 3, TRAVIN et al. [11]. Simplified model of a turbine flow in this case, as can be seen in Fig. 15. Pitching guide vanes To study the dynamic behaviour, the front blades where pitched For studying the basic effects an abstract model of a radial tur- with various frequencies and amplitudes. In Fig. 9 the effect on the bine was chosen. It consists of two blade rows, the first corre- total pressure drop from section 0 to section 2 is shown. A positive sponding to the guide vanes and the second corresponding to the effect on the pressure drop can be seen for various frequencies and runner. It is equivalent to a radial turbine with a very large diame- amplitudes. The pressure drop is reduced mostly at k = 3.125. This ter. As the two bladings are fixed, the flow corresponds to the rela- corresponds to the frequency of the vortex-separation at the lea- tive flow in a radial turbine. The front blades are turned about -10° ding edges of the blades. As can be seen, the total pressure drop is and the back blades about 37°. The model can be seen in Fig. 6. reduced about 22%. 29 ARTIGOS TÉCNICOS Since the hydraulic efficiency of a turbine is proportional to 1/Dpt, the reduction of the total pressure drop results in a higher efficiency. The sequences in Fig. 15 show the reason for this behaviour. It can be seen that in the pitching case there is still a separation, which is more regular and somewhat smaller than in the static case. This means that there is a larger area for the fluid to pass through, which results in a lesser total pressure drop. For reducing the losses in the blade row, there is to put energy into the system by pitching the front blades. If this energy input is taken into account, the energy balance has to show a higher net energy drop, than the one in Fig. 9. The net energy drop is the total pressure drop additionally the energy needed for pitching the front blades. The net energy drop is shown in Fig. 10. Fig. 7: Dimensionless normal forces on a back blade, arrangement with fixed guide vanes. The net values are similar to the ones of Fig. 9, what means, that the energy for pitching the front blades is small compared to the reduction of the losses. For the optimum values, k = 3.125 and Da = 2.75°, a reduction of the net energy drop of about 20% can be achieved for this case. In Fig. 11 the variation of the flow turning from section 0 to section 2, described by DUy, is shown. For all configurations the variation is smaller than 5%. This small value is due to the fact, that there is almost a blade congruent flow off the trailing edge, in the case of fixed front blades. Therefore the turning of the flow cannot be further improved. The reason for this behaviour is the separation at the upper side of the blade which transports fluid downwards by its rotation. The velocity component Uy corresponds to Fig. 8: Frequency analysis of the dimensionless normal force fluctuations, arrangement with fixed guide vanes. the peripheral velocity cu in a radial turbine. As the hydraulic efficiency of a turbine is proportional to D(rcu), it can be expected that the effect of the velocity variation is minor compared to the reduction of the pressure drop and the influence on the efficiency is dominated by the total pressure drop. Another positive effect can be seen in Fig. 12. Compared to Fig. 7 the deviation from the mean force is reduced. This concerns both the maximum and the mean deviation. In this time series the reduction is about 25% of the maximum deviation. There can also be observed an effect on the frequency of the separation and therefore on the frequency of the blade normal forces in the second row. Fig. 13 and 14 show that the dominant frequency of the blade normal forces can be shifted to the pitchingfrequency of the guide vanes. This effect could be utilized in cases where the frequency of the pressure fluctuations is about the Fig. 9: Total pressure drop, from section 0 to 2, relative to the case with fixed guide vanes. eigenfrequency of a turbine, what could cause seriously damage. CONCLUSIONS The simulations of the simplified turbine model showed that guide vanes, pitching with appropriate frequencies and amplitudes, could reduce the total pressure drop in radial turbines. In extreme part and overload conditions this could increase the efficiency of the turbine considerably. Furthermore a positive effect regarding the pressure fluctuations can be noticed. The fluctuations of the blade forces can be reduced, which would result in a remarkable increase of the lifespan of turbines. It is also possible to shift the frequency of the pressure fluctuations towards the frequency of the pitching guide vanes. This can Fig. 10: Net drop of total pressure, from section 0 to 2, relative to the case with fixed guide vanes. 30 be useful in operation points where the pressure fluctuations could TECHNICAL ARTICLE stimulate the turbine at its eigen frequency. In the meantime simulations have been started to study the time-dependent flow in the stage of the Francis Turbine FT 85, having pitching guide vanes. The already existing results show, that the described effects can be applied to real turbines. REFERENCES [1] FERZIGER, J.H. ; PERIC, M.: 2002, Computational Methods for Fluid Dynamic, Springer, Berlin Heidelberg [2] ISSA, R.I.: 1986, Solution of implicitly discretized fluid flow equations by operator-splitting, Journal of Computational Physics, 62, p. 40-65 Fig.11: Flow turning DUy, from section 0 to 2, relative to the value of the fixed case. [3] LEDER, A.: 1992, Abgelöste Strömungen Physikalische Grundlagen, Vieweg, Braunschweig/Wiesbaden [4] MENTER, F. R.; KUNTZ, M.: 2004, Development and application of a zonal DES turbulence model for CFX-5, ANSYS CFX Validation Report [5] MENTER, F. R. ; EGOROV, Y.: 2005, A scale-adaptive simulation model using two-equation models, AIAA Paper 2005-1095 [6] PIOMELLI, U.; BALARAS, E.: 2002, Wall-Layer Models for Large-Eddy Simulations, Annual Review of Fluid Mechanics 34, p. 349-374 [7] SPALART, P. R. ; JOU, W. H. ; STRELETS, M. ; ALLMARAS, S. R.: 1997, Comments on the feasibility of LES for wings, and on a hybrid RANS/LES approach, 1st AFOSR Int. Conf. on DNS/LES, Aug. 4-8, 1997, Ruston, LA. In: Advances on DNS/LES, C. Liu and Z. Liu Eds., Greyden Press, Columbus, OH, USA Fig.12: Dimensionless normal forces on a blade of the second blade row, with pitching guide vanes. [8] SPALART, P. R.; DECK, S.; SHUR, M. L.; SQUIRES, K. D. ; STRELETS, M. Kh. ; TRAVIN, A.: 2006, A new version of detachededdy simulation, resistant to ambiguous grid densities, Theor. Comput. Fluid Dyn. (2006) 20: 181-195 [9] STRELETS, M.: 2001, Detached Eddy Simulation of Massively Separated Flows, AIAA Paper 2001-0879 [10] TELIONIS, D. P.: 1981, Unsteady viscous flows, Springer, New York, Heidelberg, Berlin [11] TRAVIN, A. ; SHUR, M. ; STRELETS, M. ; SPALART, P.R.: 2000, Physical and numerical upgrades in the detached-eddy simulation of complex turbulent flows, Proceedings of the Euromech Colloquium on LES of Complex transitional and turbulent flows, Munich, Oct. 2000 [12] WERDECKER, F.: 2000, Strömungswechselwirkung an ei- Fig.13: Frequency analysis of the normal force for k=1.56, compared to the fixed case. nem Tandemgitter mit schwingender Vorleitschaufel, Diss., Technische Universität München [13] WUNDERER, R.: 2006, Aktive Strömungsbeeinflussung, Zwischenbericht zum Projekt KW21 [14] WUNDERER, R.: 2007, Algebraischer Algorithmus für die Netzdeformierung, internal report, Institute of Fluid Mechanics, Technische Universität München [15] WUNDERER, R.: 2007, Aktive Strömungsbeeinflussung, Abschlußberichtbericht zum Projekt KW21 [16] WUNDERER, R. ; SCHILLING, R.: 2008, Numerical Simulation Of Active Flow Control In Hydro Turbines, ISROMAC-12 : 12th International symposium on transport phenomena and dynamics of rotating machinery Fig.14: Frequency analysis of the normal force for k=6.25, compared to the fixed case. 31 INSTRUCTIONS FOR AUTHORS TECHNICAL ARTICLES INSTRUÇÕES AOS AUTORES Forma e preparação de manuscrito Form and preparation of manuscripts Primeira Etapa (exigida para submissão do artigo) O texto deverá apresentar as seguintes características: espaçamento First Step (required for submition) The manuscript should be submitted with following format: should be 1,5; papel A4 (210 x 297 mm), com margens superior, inferior, esquerda e dire- typed in Times New Roman; 12 font size; 1.5 spaced lines; standard A4 paper ita de 2,5 cm; fonte Times New Roman 12; e conter no máximo 16 laudas, in- (210 x 297 mm), side margins 2.5 cm wide; and not exceed 16 pages, includ- cluindo quadros e figuras. 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Obs.: Papers that fail to meet totally or partially the guidelines above described will be returned and lose the priority of the sequential order of presentation. 32 AGENDA/SCHEDULE Wind Fórum Latam 2010 Data: 27 e 28 de julho de 2010 Local: Continental Hotel, Buenos Aires - Argentina Site: www.windforumlatam.com Smart Grid 2010 - III Fórum Latino-Americano de Smart Grid Hydro World Weekly Data: 23 a 24 de agosto de 2010 Data: 27 a 30 de Julho de 2010 Local: Novotel Jaraguá São Paulo Conventions - São Paulo Local: Charlotte, NC USA Site: http://www.smartgrid.com.br/ Site: www.hydroevent.com Biomass Investing MecShow-Feira de Metalmecânica, Energia e Automação Data: 24 a 26 de agosto de 2010 Data: 28 a 30 de julho de 2010 Local: São Paulo - SP Local: Pavilhão de Carapina - Vitória - Espírito Santo Site: www.iqpc.com.br Site: www.mecshow.com.br 21° Congresso Apimec - O papel do mercado de capitais CINASE - I Circuito Nacional do Setor Elétrico - Rio de Ja- em um mundo sustentável neiro Data: 25 a 27 de agosto de 2010 Data: 03 a 04 de agosto de 2010 Local: Ouro Minas Palace Hotel - Belo Horizonte - BH Local: Rio de Janeiro - RJ Site: www.21congressoapimec.com.br Site: http://www.cinase.com.br/ Infrastructure Investment World Brazil 2010 Energy Summit Data: 30 agosto a 01 de setembro de 2010 Data: 3, 4 e 5 de agosto de 2010 Local: Sheraton Barra Hotel - Rio de Janeiro Local: Windsor Barra Hotel - Av. Sernambetiba, 2630 - Bar Site: http://www.terrapinn.com/2010/iiwbrasil/ Site: http://www.energysummit.com.br VI Conferência de PCH Mercado & Meio Ambiente 11° Encontro Internacional de Energia Data: 01 e 02 de setembro de 2010 Data: 09 a 10 de agosto de 2010 Local: São Paulo - SP Local: Centro de Convenções Hotel Unique - São Paulo - SP Site: http://www.conferenciadepch.com.br/ Site: www.fiesp.com.br/energia/ Brazil Windpower 2010 - Seminário & Feira XXI Encontro Técnico AESABESP Data: 31 de agosto a 02 de setembro de 2010 Data: 10, 11 e 12 de Agosto Local: Rio de Janeiro Local: Pavilhão Amarelo do Expo Center Norte - São Paulo Site: http://www.brazilwindpower.org Site: http://www.fenasan.com.br/ FIIEE - 13ª Feira Internacional da Indústria Elétrica e Eletrônica - Minas Gerais Data: 10 a 13 de agosto de 2010 Local: Expominas - Belo Horizonte - MG Site: www.fiiee.com.br 5° Congresso Internacional de Bioenergia Data: 10 a 13 de agosto de 2010 Local: Curitiba - PR - Brasil Site: www.eventobioenergia.com.br Expo Energia Renováveis 2010 - Exposição e Congresso de Energia Renovável Data: 18 a 21 de agosto de 2010 Local: Expo Center Norte - São Paulo - SP Site: www.expoenergia.com.br 33 OPINIÃO A Inovação Tecnológica nas Fontes Alternativas Technological Innovations for Alternative Sources of Energy Por Ricardo Pigatto Translation Adriana Candal Sem dúvidas este é o assunto do momento – Inovação Tecnológica para geração de energia elétrica. No doubt this subject is under the spotlight today – Technological Innovation for electric energy generation. O tema viabilidade econômica de empreendimentos oriundos de The issue 'economic feasibility for enter- fontes alternativas para geração de energia elétrica, deve ser ampla- prises that generate electric energy from al- mente discutido. Os projetos devem apresentar um fluxo de caixa ternative sources' must be widely discussed. que garanta uma receita suficiente para amortizar os empréstimos e The projects must present a cash flow that juros, além de remunerar adequadamente o capital próprio alocado assures enough income to amortize the lo- pelos acionistas. ans and interests, in addition to compensate Confesso que esta equação, atualmente, é de difícil equacionamento, haja vista que os valores de mercado para a venda da ener- properly the capital allocated by the shareholders. gia a ser gerada, base de sustentação para os project finance estão li- I confess that this equation is difficult to solve today, given that mitados pelo excesso de oferta e pela demanda ainda em recupera- the market values for the sale of the energy that will be generated, ção com relação à crise de mercado do segundo semestre de 2008. which are the foundation for the Project Finance are limited by the ex- Então, como resolver? Com redução dos custos nos investimentos cess of offer and by the demand that is still recovering from the mar- em obras e equipamentos. Como se reduz o investimento? Com mui- ket crisis of the second semester of 2008. Then, what to do? There ta evolução tecnológica. must be a reduction in the investment cost in relation to civil works O maior e mais destacado movimento neste sentido foi o da geração eólica, que deu um salto de competitividade a ponto de, neste and equipment. How does one reduce investment? With a great deal of technological evolution. momento, competir com a venda de energia oriunda das PCHs. Claro The largest and most highlighted movement towards this pro- que temos um aspecto tributário que beneficia as eólicas e que as blem was the wind generation, which soared up in terms of competi- PCHs não possuem o mesmo benefício, entretanto é inegável o avan- tiveness and, at this point, is competing against the sales of the ço tecnológico em toda a cadeia produtiva das eólicas. Desde o de- energy from SHPs. Of course there is a tributary aspect that benefits senvolvimento dos projetos, fabricação dos equipamentos, rendi- wind plants, but the SHPs do not have the same benefit. However, it mentos, logísticas de construção e transporte e, principalmente, is undeniable the technological advance along the wind plant pro- uma sensível redução dos custos. ductive chain. From the development of the projects, equipment ma- No caso da biomassa, a evolução tecnológica no desenvolvimento das plantas de geração térmica nos últimos anos demonstra e cer- nufacture, efficiency, construction and transport logistics and, mainly, a significant reduction in the costs. tifica que se trata de geração qualificada e competitiva. O aumento As far as biomass is concerned, technological evolution in the de- do rendimento das caldeiras e o melhor tratamento na matéria prima velopment of thermal generating plants over the past few years (combustível) fizeram com que este tipo de geração mais do que du- shows and certifies that it is a qualified and competitive generation. plicasse sua participação na matriz brasileira. The rise in the efficiency of the boilers and a better treatment of the É chegada a vez das PCHs entrarem neste ritmo de evolução. Comparativamente as PCHs perderam competitividade vis-à-vis su- raw material (fuel) doubled the participation of this type of energy generation in the Brazilian energy matrix. as irmãs renováveis por não terem, ao longo dos últimos anos, bus- It is time for the SHPs to catch up with this evolution. Comparati- cado uma significativa melhoria tecnológica. Estamos na fase das vely, the SHPs lost competitiveness in relation to their renewable sis- médias e baixas quedas o que significa que os custos dos equipa- ters because they have not, along the years, searched for a signifi- mentos e construção civil sejam maiores. Entretanto estes dogmas cant technological improvement. We are going through the phase of dos valores mais elevados devem ter um tratamento adequado, haja medium and low heads, which means that the costs of the equip- vista que se nada for feito a expansão do setor com PCHs será pífia e ment and civil works are higher. However, these dogmas of higher va- somente com aproveitamentos menores ou com CGHs. lues must have an appropriate treatment, for if nothing is done the É preciso repensar os critérios de projetos, e isso é evolução tecnológica, assim como estudar a possibilidade da padronização de turbinas e geradores garantindo economia de escala, tal como fazem os expansion of the SHP sector will be insignificant and based only on smaller potentials or with CGHs (lower than 1MW installed power). It is necessary to re-think the criteria of the projects, and this is chineses, bem como o uso de novos materiais, melhorar a logística technological evolution, and study the possibility of standardizing tur- de fornecimento e implantação. Por fim, esta evolução deverá rever- bines and generators assuring the economy of scale, as the Chinese ter em aumento da eficiência dos sistemas e redução dos custos de do, as well as using new materials and improving supply and imple- implantação, retornando as PCHs ao estado competitivo de onde nun- mentation logistics. Finally, this evolution might become an increase ca deveriam ter saído, por ser fonte de geração limpa, ambiental- in the efficiency of the systems and a reduction in the implementati- mente responsável e socialmente justa. on costs, taking the SHPs back to a competitive condition, which they A palavra de ordem para as PCHs, daqui para frente, é inovação tecnológica com redução de custos. Este é um grande desafio no qual não podemos fugir. should have never left from, because they are a clean, environmentally responsible and socially fair source of generation. The key expression for SHPs from now on is technological innovation with cost reductions. This is a huge challenge which we cannot run away from. 34 OPINION Meio Ambiente e Inovação em PCHs Environment and SHP Innovation Por Decio Michellis Jr Translation Adriana Candal Innovation and competitiveness regard, not only the economy, A inovação e a competitividade são não só de ordem econômica, mas também socioam- but biental. Exige cada vez mais tecnologia, diver- environmental impacts of SHPs increasingly need technology, tech- sidade tecnológica e aumento da capacidade nology diversity, and a better capacity of observation. de observação e aprendizado sobre impactos socioambientais das PCH´s. also the society and the environment.The social- Innovation is the key for the challenge to meet the future needs of sustainable electric power and low emissions of green- A inovação é a chave para o desafio de house gases with the mitigation, compensation measures and the atender as necessidades futuras de energia appropriate indemnification regarding the location of the new elétrica sustentável e de baixas emissões de SHPs. Three are the main socio-environmental innovation areas re- gases de efeito estufa com as medidas de miti- garding SHPs. gação, compensação e indenização apropriadas ao porte e localização I – Eco-design: it considers all the possible and economically das novas PCH´s. São três a principais frentes de inovação socioambi- feasible techniques that can be used for reducing the social- ental em PCH´s: environmental impacts of the SHPs. It is a continuous application I – Ecodesign: considerar todas as possibilidades técnicas e econo- of an integrated and preventive socio-environmental strategy, aim- micamente viáveis de reduzir os impactos socioambientais da PCH. É a ing at rising the efficiency and reducing the risks to human beings aplicação contínua de uma estratégia socioambiental integrada e pre- and to the environment: the best possible (efficaciousness), at the ventiva, com a finalidade de aumentar a eficiência e reduzir riscos aos first time, at the lowest cost (efficiency), respecting the environ- seres humanos e ao meio ambiente: fazer o melhor possível (eficácia), ment and the people. This includes: prevention (doing more with na primeira vez, pelo menor custo (eficiência), respeitando o meio am- less); operability guarantee; ACV (Life Cycle Assessment of the biente e as pessoas. Isto inclui: prevenção (fazer mais com menos); ga- Product – from cradle to grave); managing the supply chain; and rantia de funcionalidade; ACV (Avaliação do Ciclo de Vida do Produto – whenever it is economically feasible and possible, reducing the ef- do berço ao túmulo); administrar a cadeia de suprimento; e redução fects of the implementation of the enterprise by choosing a new lo- na medida do possível e economicamente viável, dos efeitos da im- cation and/or reducing the area occupied by the installations plantação do empreendimento pela escolha de nova localização e ou di- and/or the effects of the enterprises on the soil, air, biota, the popu- minuindo a área de ocupação das instalações e ou dos efeitos do em- lation directly affected and the size of the enterprise. preendimento sobre o solo, o ar, a água, a biota, população diretamente afetada bem como o porte do empreendimento. II – Climatic Management: i) Do more with less emissions of greenhouse gases (GEE) – less consumption, cleaner methods for II – Governança climática: i) fazer mais com menos emissões the extraction, processing and use of energy, fuel and raw mate- gases de efeito estufa (GEE) - menor consumo, métodos mais limpos rial; and ii) sustainable entrepreneurship and partnerships to de extração, processamento e utilização de energia, combustíveis e meet the essential needs of society in a low carbon economy, mak- matérias primas; e ii) empreendedorismo sustentável e parcerias para ing good use of all the opportunities that the regulating public poli- atender as necessidades essenciais da sociedade em uma economia de cies can offer aiming at cost reduction and lowering prices: incen- baixo carbono aproveitando todas as oportunidades que as políticas pú- tives for the reduction in the GGE emissions; increasing the dead- blicas em regulamentação podem oferecer para redução de custos e ba- line to renew the environmental licenses; prioritization and lower ixar preços: fomento para reduções de emissões de GEE; ampliação do interest taxes in public funding; fiscal incentives; permission mar- prazo de renovação de licenças ambientais; priorização e menores ta- kets; non-operational revenues of carbon credits; new energy and xas de juros em financiamentos públicos; incentivos fiscais; mercado fiscal policies for energy conservation and the rise in the participa- de permissões; receitas não-operacionais de créditos de carbono; no- tion of renewable sources in the energy matrix. vas políticas energéticas e fiscais para a conservação de energia e o aumento da participação das fontes renováveis na matriz energética. III – Environmental Flows: for parts with reduced flows or in the operation of daily-regulated reservoirs, it is necessary to con- III - Vazões Ambientais: Para trechos de vazão reduzida ou mesmo sider the environmental variables as operational restrictions (min- na operação de pequenos reservatórios de regularização diária, consi- imum residual flow, operational minimum quote, etc.) adopting a derar as condicionantes ambientais como restrições operacionais (va- prescribed hydrograph based on the negotiation of an adaptive zões mínimas defluentes, cota mínima operacional, etc.) adotando um management for the reduction in the impacts on the complex rela- hidrograma prescrito baseado na negociação de um manejo adaptati- tion between the hydrological regimes and the dynamic of the asso- vo na redução de impactos na complexa relação entre os regimes hi- ciation of ecosystems. drológicos e dinâmica de funcionamento dos ecossistemas associados. Sustainability through innovation is a way of carrying out deals A sustentabilidade através da inovação é uma maneira de fazer ne- that allow the rise in competitiveness and creates value for the gócios que permite o aumento da competitividade e cria valor para os shareholders in a long term perspective through the use of oppor- acionistas em uma perspectiva de longo prazo, através do aproveita- tunities and the management of the risks that come from the de- mento das oportunidades e do gerenciamento dos riscos derivados de velopment in the economic and socio-environmental areas, look- desenvolvimentos nas dimensões econômicas e socioambientais na ing for the best way to live and live together here and now. busca da melhor maneira de viver e conviver, aqui e agora. 35 OPINIÃO O Cenário geral de Crescimento Previsto para as PCH no Brasil de acordo com Plano Decenal 2010-2019 Por Camila Galhardo, Geraldo L Tiago Filho e Regina Mambeli O Brasil está em uma situação diferenciada com relação às reservas de fontes renováveis de energia, visto a abundância de fon- Tabela (1) Evolução da Capacidade Instalada – Plano Decenal 2010-2019 Chart (1) installed capacity's evolution – Decennial Plan 2010-2019 tes de energias alternativas. No momento o país se apresenta como um dos principais atores globais no que refere à programas e projetos de energias limpas com a produção do álcool combustível, biodiesel, e de sua matriz de energia elétrica baseada na geração hidrelétrica. Enquanto no mundo a participação das energias renováveis não ultrapassa a 14%, no Brasil a sua participação chega à 46%, com tendência de crescimento, haja visto a entrada em operação dos projetos do Proinfa e novos empreendimentos hidrelétricos na região Amazônica. Neste contexto as PCHs representam um papel relevante, tendo em seu passado o rótulo de pioneira na eletrificação do território brasileiro. E após um longo período de investimento em políticas para grandes unidades geradoras voltam a protagonizar uma expansão no parque gerador. Expansão que vem extrapolando as fronteiras geográficas e avançando para regiões de menor concentração populacional como mostrado na figura a seguir. Figura (2) Evolução da geração, conforme previsto no PDE 2010-2019 Picture (2) Generation's evolution according to Decennial Plan 2010-2019's prediction ficativa frente ao atual ritmo de implantação de novas PCHs. De acordo com o planejado no Plano Decenal (PDE) 2010-2019, o crescimento da participação das PCHs na matriz elétrica nacional passará dos atuais 3,9% para 4,17%. Figura1. Tendência do crescimento de implantação das PCH no Brasil Hydroelectric power plants' implantation growing tendency in Brazil. Entretanto, apesar do otimismo do PDE quanto à participação das PCHs falta um planejamento de longo prazo. Segundo estudos realizados pelo CERPCH, Tiago Filho e Mambeli (2009) acerca da pro- Em 2008 havia, no país, 310 plantas em operação que corres- jeção da evolução da capacidade instalada de energia considerando pondiam a uma capacidade instalada de 2,209 MW e 77 plantas em a influência do crescimento do Produto Interno Bruto (PIB) é possí- construção, que acrescentariam mais 1.264 MW na matriz energéti- vel demonstrar a diminuição da atratividade econômica dos empre- ca nacional. Ao final de 2009 o crescimento chegou a 15% com 358 endimentos à medida que os bons empreendimentos vão se escas- plantas, correspondendo a 3.018 MW de capacidade instalada. E em seando. construção havia 73 novas plantas que correspondiam a 998 MW. De acordo com o Plano Decenal 2010-2019, nos próximos 10 De acordo com a curva vermelha apresentada na Figura (3), página ao lado, o PDE prevê um crescimento para as PCHs acima da ta- anos está previsto um crescimento na participação das energias re- xa de crescimento do PIB, desconsiderando o aumento do grau de di- nováveis na geração de energia elétrica no país e, em contraparti- ficuldade técnica e a diminuição da atratividade dos novos empre- da, uma estagnação e até mesmo a redução da participação das fon- endimentos que são função das condições de mercado no curto pra- tes fósseis. Conforme mostra o gráfico da Figura (2), A EPE sinaliza zo, tanto do regulado como do livre, e do interesse dos investidores. a expansão da geração no país deverá se dar fundamentalmente pela contratação de fontes renováveis de energia já a partir 2013. Uma forma de reverter o quadro é planejar o crescimento das PCHs e para tanto é necessário estudos sobre a localização dos po- Para as PCHs prevê-se, conforme mostrado na Tabela (1), um tenciais hidráulicos remanescentes suas características técnicas pa- crescimento dos atuais 4010 MW para 6996 MW em 2019, o que re- ra adaptação da tecnologia, além da desmistificação do processo de presenta uma taxa de crescimento de 300 MW/ano. Bastante signi- licenciamento ambiental de forma a garantir as previsões do plano. 36 OPINION General growing scene prevision for the hydroelectric power plants in Brazil according to the Decennial Plan 2010-2019 Translation Greicy Rodrigues de Lima Brazil is in a different situation when it comes to the renewable However, despite of Decennial Plan optimism about SHP partici- energy sources reserves, thanks to its large amount of alternative pation, still there is a lack for a long term planning. According to energy sources. At this moment, the country presents itself as one studies from CERPCH, Tiago Filho e Mambelli (2009) about the en- of the main global actors in programs and projects of clean energy ergy's installed capacity evolution's projection, and the the influ- with the production of ethanol, biodiesel and its energy matrix ence of the Gross Domestic Product – (GDP) it's possible to demon- based on hydroelectric generation. While in the world the participa- strate the decrease of the enterprises' economic attractiveness tion of renewable energy doesn't exceed 14%, in Brazil it reaches while good undertakings are getting rare. 46%, tending to increase, due to the beginning of projects from Proinfa and new hydroelectric undertakings in the Amazon region. In this context the Small Hydropower Plants play a relevant role, According to the red curve presented in Picture (3), the decennial plan foresees an increase for the SHP above the growing rate of the GPD, not taking into account the raise in technical difficulties having in its past the label of pioneer in electricity in the Brazilian ter- and the attractiveness decrease on new enterprises which are func- ritory. And after a long investiture time in big generator unit's policy, tion of the market in short terms, both regulated and free, and the in- they restart playing the most prominent part in an expansion of the vestor's interests. generator park. As shown in the Picture1. One possibility for reverting this situation is planning the growth In 2008 there were, in the country, 310 plants in operation of SHP, that makes mandatory studies for the localization of the re- which corresponded to a 2,209 MW installed capacity and 77 plants maining hydro potential its technical characteristics to adapt the under construction, which would add 1.264 MW in the national en- technology, furthermore the demystification of the Environmental li- ergy matrix. By the end of 2009, it raised 15%, reaching the censing process in order to accomplish the PDE prediction. amount of 358 plants, corresponding to 3.018 MW of installed capacity. There were 73 plants in building process which corresponded to 998 MW. According to the Decennial Plan 2010-2019, in the next 10 years an increase in the participation of renewable energy in electrical energy generation is expected in the country and, counterpart, a stagnancy and even a reduction of the fossil sources participation. As it shows in the graphic in Picture (2), the EPE demonstrates the generations' expansion in the country which must happen essentially because of the renewable energy sources contracted by 2013. For the SHP, it's foreseen, according to Chart (1), an increase of the current 4010 MW to 6996 MW in 2019, which represents a 300 MW/year increasing rate. That is an extremely expressive fact if compared to the present implantation rhythm . According to the Decennial Plan 2010-2019, the SHP participation growth in the energy matrix will go from the current 3,9% to 4,17%. Figura 3: Correlação entre a Capacidade Instalada com base em PIB (PPIB) e a correção efetuada com base nas curvas com taxa decrescente de crescimento Picture (3): Correlation between the Installed Capacity based on the GDP and the correction made based on the curves with decreasing growing rate. 37 01 e 02 de Setembro de 2010 Centro de Convenções do Novotel Center Norte Av. Zaki Narchi, nº 500 - São Paulo - SP EXPOPCH 2010 Exposição de Equipamentos, Tecnologias e Serviços para Projeto, Implantação e Operação de PCHs. Participe e envie seu trabalho. www.conferenciadepch.com.br Contato: CERPCH: (35) 3629-1443 (35) 3629-1439 E-mail: [email protected] A) Análise Financeira B) Aspectos Legais e Institucionais C) Mercado e Planejamento Energético D) Meio Ambiente, Responsabilidade Social e Desenvolvimento Sustentável E) Tecnologia e Desenvolvimento: a. Componentes Hidromecânicos b. Componentes Elétricos Mecânicos c. Estruturas Hidráulicas d. Sistemas de Controle e. Subestação e Transmissão f. Levantamento de Dados de Campo g. Geotecnia e Geologia h. Monitoramento F) Operação e Manutenção G) Sistemas Híbridos H) Geração Descentralizada e Sistemas isolados EXPOPCH - Exposição de Equipamentos, Tecnologias e Serviços para Projeto, Implantação e Operação de Pequenas Centrais Hidrelétricas, que consolida o Salão de Negócios existente nas edições anteriores; RODADA DE NEGÓCIOS EM PCH - Espaço durante o evento para realização de reuniões previamente agendadas entre os inscritos; PRÊMIO PCH – Apresentação e entrega dos melhores trabalhos técnicos. Realização 38 Organização CARTA DO LEITOR/READER’S LETTER Esse espaço é o canal entre os leitores da revista PCH Notícias & SHP News e o CERPCH, nele nossos leitores poderão enviar suas dúvidas, questionamentos e sugestões. Escreva para [email protected] Nome:Francienne Gois Oliveira Name: Francienne Gois Oliveira E-mail: [email protected] E-mail: [email protected] Mensagem: Gostaria de saber qual o procedimento para reati- Message: I would like to what is the procedure to reactivate a Mi- var uma microcentral construída em 1947 que se encontra desati- cro Hydropower Plant built in 1947, which has not been operating vada a mais de 20 anos. Obrigada pela atenção! for over 20 years. Regards. Em se tratando realmente de uma microcentral, ou seja, com po- If it is really the case of a Micro Hydropower Plant, i.e., with a tência menor que 1.000 kW, do ponto de vista da Aneel basta que se- power lower than 1,000 kW, it is enough to make a communication, ja feita uma comunicação. Vale ressaltar que esta comunicação é fa- according to Aneel. It is important to highlight that this communica- cultativa, não havendo portanto obrigatoriedade de fazê-la. Já do tion is not mandatory, hence there is no obligation to do it. In rela- ponto de vista dos órgãos ambientais o procedimento é o mesmo da- tion to environmental organs the procedures are the same as those quele de uma PCH, ou seja, é preciso elaborar o Relatório de Contro- used for SHPs, i.e., it is necessary to elaborate an Environmental le Ambiental (RCA) e o Plano de Controle Ambiental, cuja complexi- Control Report (RCA) and an Environmental Control Plan, whose dade será função dos impactos previstos no RCA. complexity will be based on the impacts forecast in the RCA. Estes são documentos obrigatórios para que se possa dar entra- These are mandatory documents to start the licensing process, da no processo de licenciamento, que inclui a Licença Prévia, a par- which includes the Previous License, when the executive project can tir da qual normalmente se inicia o projeto executivo, a Licença de usually be started, the Installation License, when the construction is Instalação, a partir da qual se inicia a construção, e, finalmente, a li- initiated, and finally the Operation License, which allows the plant to cença de operação que permite a entrada em operação da central. operate. Do ponto de vista de custos a opção de reativação é quase sem- As far as costs are concerned, refurbishing is always more at- pre mais atrativa do que uma construção a partir do zero, principal- tractive than building a plant from the ground, if the civil works, mente se puderem ser aproveitadas obras civis como barragem e ca- such as the dam, and the powerhouse can be used. sa de máquinas. Eng. Ângelo Stano Júnior - CERPCH Engeneer Ângelo Stano Júnior - CERPCH CARTA DO LEITOR/READER’S LETTER This segment is the channel between the readers of the magazine PCH Notícias & SHP News and the CERPCH, where you can send your doubts, questions and suggestions to. E-mail to [email protected] Nome: Protasio Alves Martins Name: Protasio Alves Martins Fazenda Bem Posta- zona rural – Luna - ES Fazenda Bem Posta – Luna - ES E-mail: [email protected] E-mail: [email protected] Mensagem: Prezados amigos do CERPCH, gostaria de agradecer a vocês por terem divulgado o projeto do Carneiro Hidráulico que está sendo muito utilizado por mim. Meu pai instalou há muitos anos um carneiro antigo de ferro, antes mesmo de eu nascer, hoje tenho 29 nos. Mas, com o passar do tempo foi ficando difícil de encontrar peças de reposição. Message: Dear friends from CERPCH. I would like to thank you for disseminating the Ariat Pump that I have been using constantly. Many years ago, before I was born, my father installed an old iron-made ariat pump. Today, I am 29. However, as time goes by, it became harder and harder to find replacement parts. I carried out an Internet search and it led me to you. It was the Eu pesquisei na internet se conseguiria comprar outro carneiro e best project I have ever seen, not that the other projects do not de- pela pesquisa consegui chegar a vocês onde foi o melhor projeto serve my compliments. I assembled the second Ariat Pump of the que vi, não desmerecendo os outros. Montei o carneiro nº2 da tabe- CERPCH's table, but I had some difficulties with the hammer valve, la do CERPCH, tive dificuldades com a válvula do martelo e com a with the spring and with the use of the PET bottle cap. I was able to mola e com o tal do furo na tampa da garrafa, mas consegui substi- replace the cap for a 15mm plastic connection that fits perfectly on tuir por uma outra confecção de água quente de 15 mm que e perfe- the PET bottle and I fixed them together using superglue. As the con- ita para entrar dentro da boca do litro que e fixado com cola aralditi nection is screwable ( has threads) I only needed to screw it on the e enroscar no (t).Eu resolvi inventar um pouco e montei um outro TEE (Part of the Ariat Pump design). I decided to invent a bit and I as- carneiro e coloquei na frente do primeiro carneiro e agora tenho do- sembled another pump that was placed ahead of the first one, using is carneiros trabalhando no mesmo cano em conjunto e desperdi- the piping of the old one and reducing the loss of water. The second çando água de um ,o local para a batida do martelo eu coloquei um pump assures a gain of height of at least 10 meters. cano de no mínimo 50cm comprimento e um joelhos e a válvula vira- I congratulate all of those who put this project on the internet. da para cima sem o parafuso e a mola .Eu aproveitei o encanamento This idea allowed me to save a significant amount of money, given antigo e está jogando um cano de meia cheio a uma altura de no mí- that I could stop using the electrical pump. I will try to send some pic- nimo 10 metros . tures so you can see what I did. Eu parabenizo a todos que se esforçaram para colocar este pro- Thank you. jeto na internet e ter podido me beneficiar com ele e ainda poder economizar de não ter que ligar uma bomba elétrica que desde o dia que o carneiro passou a funcionar não tive que ligar mais a bomba, quero ver se consigo uma máquina para tirar uma foto e mandar para vocês verem.Muito obrigado! 41 CURSO DE ESPECIALIZAÇÃO EM PEQUENAS CENTRAIS HIDRELÉTRICAS Este curso é voltado para a capacitação profissional na área de gestão e projetos de pequenas centrais hidrelétricas (PCH). Direcionado para engenheiros, administradores, advogados, economistas e todos os profissionais correlacionados com a área de PCH, o curso destaca-se como um diferencial exigido pelo mercado profissional. GARANTA JÁ A SUA PARTICIPAÇÃO PREVISÃO DE INÍCIO PARA SETEMBRO DE 2010 ANTECIPE-SE E GARANTA SUA VAGA. FAÇA HOJE MESMO SUA PRÉ-INSCRIÇÃO PELO SITE. PÚBLICO ALVO: ENGENHEIROS ECONOMISTAS ADMINISTRADORES GERENTES ADVOGADOS INVESTIDORES EMPRESÁRIOS PROFISSIONAIS DO SETOR Dividido em 10 módulos presenciais, este curso visa o ensino de procedimentos para a viabilidade técnica e econômica, dimensionamento e especificação de componentes hidromecânicos e elétricos, elaboração de projeto básico, aspectos regulatórios e ambientais. O curso pode ser integralizado em um período máximo de 24 meses. Com a conclusão de 9 módulos teóricos e a defesa do trabalho de conclusão de curso, o aluno será avaliado por uma banca para receber o título de especialista. É permitido cursar os módulos individuais, dando direito a certificação técnica. Local: Itajubá-MG Aulas concentradas em uma semana por mês 10 módulos presenciais Traslado Gratuito: Rio/Itajubá e São Paulo/Itajubá Integralização: mínimo de 10 e máximo de 24 meses INVESTIMENTO: R$ 1.800,00 R$ 16.000,00 por módulo à vista Apoio Realização Para mais informações, acesse: www.cerpch.org.br/cepch 42