Axle repairs
Transcrição
Axle repairs
Kapitel_3_GB.fm Seite 81 Donnerstag, 31. Juli 2014 1:02 13 Axle repairs Axle repairs e.g. Wheels, Bearings, Hubs, Drive shafts, etc. e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (81) 3-01 Kapitel_3_GB.fm Seite 82 Donnerstag, 31. Juli 2014 1:02 13 Application examples ofKLANN-Baukastensystems the KLANN modular system Anwendungs-Beispiele des ; Pressing out a bondet drive shaft a puller of the KL-0174-Series Gelenkwellen herauspressen mitwith der Abzieher-Serie KL-0174-.... By the Hydraulic Spindle KL-0045-7 (12 t) or Dasusing Herauspressen von geklebten Gelenkwellen erfolgt durch the zusätzliche Hydraulic Cylinder KL-0040-2500 (17 t) die Verwendung der Hydraulik-Spindel (12 t) KL-0045-7 oder des Hydraulik-Zylinders (17 t) KL-0040-2500. von der Radnabe abziehen ; Radlagerinnenringe Removing a inner bearing race durchthe Verwendung from hub usingdes the Werkzeuges KL-0042-90 KL-0042-90 tool mit der with thepassenden appropriateSpannzange. chuck. ; Radnaben/-Lagereinheit herausziehen mit dem ; Extracting a wheel hub bearing unit Werkzeug KL-0041-38. using the KL-0041-38 tool. Durch den Hydraulik-Zylinder (17 t) The KL-0040-2500 Hydraulic Cylinder (17 t) KL-0040-2500 können auch sehr allows even severely seized wheel hubs festsitzende Radnaben probemlos to be extracted without any problem. herausgezogen werden. Radlager/Nabeneinheit einziehen ; Inserting a wheel hub bearing unitdurch den Einsatz der wheel KLANN-Radlager-Werkzeugsätze. using a KLANN bearing tool set. 3-02 (82) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 83 Donnerstag, 31. Juli 2014 1:02 13 Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Chapter33Übersicht overview Kapitel Wheel Bearings 3.1 Radlager Page3.1-01 3.1-01bis to 3.1-14 Seite Screw-Fitted Wheel Hubgeschraubt Bearing Units 3.2 Radnaben/Lagereinheit Page3.2-01 3.2-01bis to 3.2-08 Seite Wheel Hub Bearing Units 3.3 Radnaben/Lagereinheit Page3.3-01 3.3-01bis to 3.3-10 Seite Wheel Hubs 3.4 Radnaben Page3.4-01 3.4-01bis to 3.4-11 Seite Drive Shafts 3.5 Gelenkwellen Page3.5-01 3.5-01bis to 3.5-08 Seite Wheels 3.6 Räder Page3.6-01 3.6-01bis to 3.6-04 Seite Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (83) 3-03 Kapitel_3_GB.fm Seite 84 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings The Bearing/BushKL-0039-Serie Tool KL-0039-Series Das KLANN KLANN Wheel Radlager-Werkzeug !!!!! The big advantages of the unrivalled bearing/bush tools are: sind: Die großen Vorteile der einzigartigen KL-0039-Werkzeug-Serie ; Modular systemBaukastensystem with universally combinable centring and pressure rings. This system requires substantially Das modulare mit den universell kombinierbaren Zentrier-/Druckringen. Hierdurch werdenfewer single parts than the conventional toolals sets axle repair. Radlagerwerkzeugen benötigt. wesentlich weniger Einzelteile beifor konventionellen ; Possibility to complement universally with additional centring and pressure rings, the two possible Die universelle Ergänzungthe desset vorhandenen Werkzeugsatzes mit weiteren Zentrier-/Druckringen, die zweidrives (mechanical and hydraulic), Antriebsmöglichkeiten the optional use of press support/sleeves and press frames. verschiedenen (mechanisch oder hydraulisch) und die optionale Verwendung der sowie Hierdurch nahezu universell einsetzbar. Druck-/Stützhülsen der Pressrahmen. wird das Werkzeug Wheel bearing removal Radlager Ausbau der benötigten Ermittlung Teile und Zusammenstellen des Werkzeuges: Ö Measuring inner and outer bearing-Ø Lagerinnen-the und Außen-Ø messen Ö Determination of the correct pressure and centring ring Druck- und Zentrierring ermitteln Ö Assembling / mounting the pressure piece. Druckstück zusammenstellen bzw. montieren. Inner-Ø Innen-Ø Outer-Ø Außen-Ø Measure bearing-Ø Lager-Ø messen Identify pressure ring Druckring ermitteln Identify centring ring Zentrierring ermitteln (with bearing outer-Ø/ Achsschenkelbohrungs-Ø) / steering knuckle bore-Ø) (mit Lageraußen-Ø (with inner-Ø) (mitbearing Lagerinnen-Ø) observe the limit stop ggf. Anschlagbund amon the steering knuckle if Achsschenkel beachten. necessary. Centring ring Zentrierring WheelRadlager Bearing Pressure ring Druckring WheelRadlager Bearing WheelRadlager Bearing Centring ring Zentrierring WheelRadlager Bearing Pressure ring Druckring Adaptor Adapter Note: TheDie special design Konstruktion of the pressure enables gewährleistet the safe and accurate alignment when changing a wheel Hinweis: besondere despiece Druckstücks eine sichere und genaue Zentrierung beim bearing. It ensures that during the removal installation of the wheel bearing, there will only be a pressure on Radlagerwechsel sowie dass beim Aus- undand Einbau des Radlagers nur auf den Lageraußenring und beim Einbau the bearing and that during thegedrückt installation of Dies the wheel hub there will only be a pressure on Radlagers. the inner der outer Radnabe nur race, auf den Lagerinnenring wird. verhindert eine Beschädigung des neuen bearing race. Thus, damage the new wheel bearing is prevented. centring and Durch die Kombination vontoZentrierund Druckringen ergeben The sichcombination Druckstückeofdie präziserings auf die Lager-Ø abgestimmt werden können. Mounting the wheel bearing(mit toolmechanischem (mechanical drive) Radlagerwerkzeug montieren Antrieb) Zentrierring Pressure ring Adaptor Adapter Spindle Spindel Housing Gehäuse Nut Mutter Druckring Centring Adaptor Adapter ring Extracting theherausziehen wheel bearing (mechanically) Radlager (mechanisch) Mounting the wheel bearing tool (hydraulic drive) Radlagerwerkzeug montieren (mit hydraulischem Antrieb) Housing Centring ring Zentrierring Bearing cover Gehäuse Lagerdeckel Spindle Spindel Hydraulic Hydraulikcylinder Zylinder Adaptor Adapter Housing Gehäuse Pressure ring Zentrierring Druckring Centring ring Nut Mutter Adaptor Adapter Extracting theherausziehen wheel bearing (hydraulically) Radlager (hydraulisch) Note: Hinweis: A hydraulic required to drive the Als Antrieb pump für denisHydraulik-Zylinder KL-0040-2500 hydraulic KL-0040-2500. wird eine cylinder Hydraulik-Pumpe benötigt. 3.1-01 (84) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 85 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. The Bearing/BushKL-0039-Serie Tool KL-0039-Series Das KLANN Wheel Radlager-Werkzeug !!!!! The big advantages of the unrivalled KL-0039Tool Series are: sind: Die großen Vorteile der einzigartigen KL-0039-Werkzeug-Serie ; Accurate alignment whilebeim inserting a wheel and und wheel Die präzise Zentrierung Einziehen desbearing Radlagers derhub. Radnabe. ; Substantial timeund andKostenersparnis cost savings as durch the required tool canund easily and universally be assembled needed. Die große Zeitdas einfache universelle Zusammenstellen des as gerade benötigten Werkzeuges. Wheel bearing installation Radlager Einbau der benötigten Teile und Zusammenstellen des Werkzeuges: Ermittlung Mounting the wheel bearing(mit tool (mechanical drive) Radlagerwerkzeug montieren mechanischem Antrieb) Adaptor Adapter Centring ring Zentrierring Spindle Spindel Pressure ring Druckring Wheel Bearing Radlager Adaptor Adapter Pressure ring Druckring Mounting the wheel bearing tool (hydraulic drive) Radlagerwerkzeug montieren (mit hydraulischem Antrieb) Spindle Spindel Nut Mutter Adaptor Adapter Centring ring Zentrierring Hydraulic Hydraulikcylinder Zylinder Inserting the wheel bearing (mechanically) Radlager einziehen (mechanisch) Pressure ring Druckring Wheel Bearing Radlager Adaptor Adapter Nut Mutter Pressure ring Druckring Inserting the wheel bearing (hydraulically) Radlager einziehen (hydraulisch) Wheel hub installation Radnabe Einbau der benötigten Teile und Zusammenstellen des Werkzeuges: Ermittlung Ö Identify pressure ring Druckring ermitteln Ö Identify wheel hub shoulderZentrierring outer Ø; identify centring ring Radnabenbund-Außen-Ø; ermitteln Ö Identify wheel hub shoulder inner Ø;(Abstützung) identify pressure ring (support) Radnabenbund-Innen-Ø; Druckring ermitteln Ö Inner bearing race-Ø Lagerinnenring-Ø Mounting the wheel bearing(mit tool (mechanical drive) Radlagerwerkzeug montieren mechanischem Antrieb) Adapter Adaptor Centring ring Zentrierring Spindel Spindle Pressure Druckringring Radnabe Wheel hub Adapter Adaptor Druckring Pressure ring Inserting theeinziehen wheel hub (mechanically) Radnabe (mechanisch) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Mounting the wheel bearing tool (hydraulic drive) Radlagerwerkzeug montieren (mit hydraulischem Antrieb) Spindel Spindle Mutter Nut Adaptor Adapter Adaptor AdapterCentring ring Zentrierring ring Druckring Hydraulic Hydraulik-Zylinder Pressure Wheel hub Radnabe cylinder Nut Pressure ringMutter Druckring Inserting theeinziehen wheel hub (hydraulically) Radnabe (hydraulisch) (85) 3.1-02 Kapitel_3_GB.fm Seite 86 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings KL-0039-0110 K Wheel Bearing Tool Set (with Mechanical Drive) KL-0039-0110 K Suitable for VW-Audi, BMW, Ford, Seat, Skoda, Vauxhall/Opel, etc. Designed for the quick, safe and professional removal and installation of wheel bearings. The unique design of the pressure pieces enables safe and accurate centring and alignment when changing a wheel bearing. It ensures that when removing and mounting the wheel bearing, the pressing force will be applied on the outer bearing race only, and that when mounting the wheel hub, the pressing force will be applied only on the inner bearing race. This prevents damage to the new wheel bearing. The combination of centring rings and pressure rings creates pressure pieces which can be adjusted accurately to the bearing-Ø. Alternatively, a hydraulic 17t drive (accessorie) can be used if wheel bearings are heavily corroded or seized in place. Thanks to the possibility to easily upgrade the tool set with other parts of the KL-0039 .. Series such as centring and pressure rings or pressure-/support sleeves, this wheel bearing tool is almost universal in its field of application. It can, for example, also be used to change suspension ball joints or silentblocs. Note: The wheel bearing tool set KL-0039-0110 K can also be operated hydraulically. For this, the set has to be used in conjunction with the hydraulic drive KL-0039-802, hydraulic cylinder KL-0040-2500 and a hydraulic pump such as the KL-0215-35 M25. This will be necessary, for example, when wheel bearings are extremely stuck or seized in place. PM Scope of Delivery: KL-0039-0110 K Wheel Bearing Tool Set (with Mechanical Drive) Application Video Part No. KL-0039-0110 KL-0039-0119 Description Wheel Bearing Tool Set (with mechanical drive) Plastic storage case Qty. 1 1 Scope of Delivery: KL-0039-0110 Wheel Bearing Tool Set, with Mechanical Drive Part No. KL-0039-140 KL-0039-0101 KL-0039-1011 KL-0039-1002 KL-0040-3008 KL-0040-3009 Description Housing set Pressure/Centring ring set 16 pieces Retainer adaptor for mechanical spindle Retainer adaptor for clamping nut and pressure spindle with O-ring Pull spindle Clamping nut Qty. 1 1 1 1 1 1 Scope of Delivery: KL-0039-140 Housing Set Part No. KL-0039-1401 KL-0039-1402 KL-0039-1413 KL-0039-1414 KL-0039-1415 Description Bearing Cover Housing Centring ring Ø 70 mm Centring ring Ø 75 mm Centring ring Ø 80 mm Qty. 1 1 1 1 1 Scope of Delivery: KL-0039-0101 Pressure-/Centring Ring Set (16-Piece Set) Accessories (on demand): 1993 U-20 CODE:1436686 - Reversible ratchet 7 R 30 CODE:2297221 - Combination Ratchet Spanner UD-Profil 30 mm 3.1-03 (86) Part No. KL-0039-1260 KL-0039-1264 KL-0039-1268 KL-0039-1272 KL-0039-1274 KL-0039-1280 KL-0039-1282 KL-0039-1285 KL-0039-1334 KL-0039-1338 KL-0039-1339 KL-0039-1340 KL-0039-1341 KL-0039-1342 KL-0039-1343 KL-0039-1345 Description Pressure ring Ø 60 mm Pressure ring Ø 64 mm Pressure ring Ø 68 mm Pressure ring Ø 72 mm Pressure ring Ø 74 mm Pressure ring Ø 80 mm Pressure ring Ø 82 mm Pressure ring Ø 85 mm Centring ring Ø 34 mm Centring ring Ø 38 mm Centring ring Ø 39 mm Centring ring Ø 40 mm Centring ring Ø 41 mm Centring ring Ø 42 mm Centring ring Ø 43 mm Centring ring Ø 45 mm Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 87 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Wheel Bearing Tool Set, without Hydraulic Cylinder KL-0039-0100 KL-0039-0100 Suitable for VW-Audi, BMW, Ford, Seat, Skoda, Opel/Vauxhall, etc. Designed for the quick, accurate and safe removal and installation of wheel bearings. Even heavily seized or corroded wheel bearings can easily be removed with the tool set KL-0039-0100 that is used in conjunction with the hydraulic cylinder KL-0040-2500. The unique design of the press pieces enables safe and accurate centring and alignment when changing a wheel bearing. It ensures that when removing and mounting the wheel bearing the pressing force will be applied on the outer bearing race only, and that when mounting the wheel hub the pressing force will be applied only on the inner bearing race. This prevents damage to the new wheel bearing. The combination of centring rings and pressure rings creates press pieces which can accurately be adjusted to the bearing-Ø. Thanks to the possibility to upgrade the tool set with other parts of the KL-0039-..Series such as centring and pressure rings or press-/support sleeves, this wheel bearing tool is almost universal in its field of application. It can, for example, also be used to change suspension ball joints or silentblocs. KL-0039-101 KL-0039-802 KL-0039-140 KL-0039-0101 Scope of Delivery: KL-0039-0100 Wheel Bearing Tool Set, without Hydraulic Cylinder Part No. KL-0039-101 KL-0039-0101 Description Wheel bearing tool drive set without Hydraulic Cylinder Pressure/Centring ring set 16 pieces Qty. 1 1 Scope of Delivery: KL-0039-101 Wheel Bearing Tool Drive Set, without Hydraulic Cylinder Part No. KL-0039-802 KL-0039-140 Description Hydraulic Drive without Hydraulic Cylinder Housing set Qty. 1 1 Scope of Delivery: KL-0039-0101 Pressure-/Centring Ring Set (16-Piece Set) Part No. KL-0039-1260 KL-0039-1264 KL-0039-1268 KL-0039-1272 KL-0039-1274 KL-0039-1280 KL-0039-1282 KL-0039-1285 KL-0039-1334 KL-0039-1338 KL-0039-1339 KL-0039-1340 KL-0039-1341 KL-0039-1342 KL-0039-1343 KL-0039-1345 Description Pressure ring Ø 60 mm Pressure ring Ø 64 mm Pressure ring Ø 68 mm Pressure ring Ø 72 mm Pressure ring Ø 74 mm Pressure ring Ø 80 mm Pressure ring Ø 82 mm Pressure ring Ø 85 mm Centring ring Ø 34 mm Centring ring Ø 38 mm Centring ring Ø 39 mm Centring ring Ø 40 mm Centring ring Ø 41 mm Centring ring Ø 42 mm Centring ring Ø 43 mm Centring ring Ø 45 mm Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Scope of Delivery: KL-0039-802 Hydraulic Drive without Hydraulic Cylinder Part No. KL-0039-1002 KL-0039-1003 KL-0039-1920 Description Retainer adaptor for clamping nut and pressure spindle with O-ring Retainer adaptor for Hydraulic Cylinder with O-ring Pull spindle M20 with clamping nut Qty. 1 1 1 Scope of Delivery: KL-0039-140 Housing Set Part No. KL-0039-1401 KL-0039-1402 KL-0039-1413 KL-0039-1414 KL-0039-1415 Description Bearing Cover Housing Centring ring Ø 70 mm Centring ring Ø 75 mm Centring ring Ø 80 mm Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Qty. 1 1 1 1 1 (87) 3.1-04 Kapitel_3_GB.fm Seite 88 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings VW - Audi KL-0039-813 E Wheel Bearing Tool Set 1, in a Foam Insert KL-4999-20 For the quick, safe and professional removal and installation of wheel bearings. The tool control foam inserts of the KL-4999-131..-Series are designed to keep the tools of the KL-0039-.. Wheel Bearing Tool Series always properly organised and well protected.The modules can conveniently be stored in a workshop trolley such as the KL-4999-120 but also fit snugly in the robust stackable plastic storage cases of the KL-4999-139..-Series. This ingenious tool storage system from KLANN allows you to find the tool you need quickly and easily, and identify missing tools at a glance. As a result, repairs can be carried out more efficiently - saving you time and money. The foam inserts are provided with specifically tool-shaped spaces to ensure that tools are safely stored and can be taken out and put back in place with ease. Scope of Delivery: KL-0039-813 E Wheel Bearing Tool Set 1 Part No. KL-0039-813 KL-4999-1313 KL-0039-814 E Description Wheel Bearing Tool Set 1 (see Page 10-33) Foam Insert Qty. 1 1 Wheel Bearing Tool Set 2, in a Foam Insert KL-4999-21 These tools are designed to be used in conjunction with the KL-0039-813 tool set for pressing out and pressing in wheel bearings. The tool control foam insert of the KL-4999-131..-Series is designed to keep the tools of the KL-0039-.. wheel bearing tool series always properly organised and well protected. The module can conveniently be stored in a workshop trolley such as the KL-4999-120 but also fits snugly in the robust stackable plastic storage cases of the KL-4999-139..-Series. This ingenious tool storage system from KLANN allows you to find the tool you need quickly and easily, and identify missing tools at a glance. As a result, repairs can be carried out more efficiently - saving you time and money. The foam insert is provided with specifically tool-shaped spaces to ensure that tools are safely stored and can be taken out and put back in place with ease. Scope of Delivery: KL-0039-814 E Wheel Bearing Tool Set 2 Part No. KL-0039-814 KL-4999-1314 KL-0039-812 Description Wheel Bearing Tool Set 2 (see Page 10-32) Foam Insert Qty. 1 1 Wheel Bearing Tool Set (Without Drive) KL-0039-812 Suitable for VW-Audi, for example, A3 (8L), Audi A4 (B5), A4 Quattro (B6) rear axle, A6 (4A, 4B), A8 (4D, 4E), TT (8N, 8J); VW Polo (6N), Golf (II, III, IV), Passat, Sharan, T4. Designed for the quick, safe and professional removal and installation of wheel bearings. Thanks to the possibility to easily upgrade this tool set with other parts of the KL-0039-.. Series, this wheel bearing tool can be used almost universally. To drive the wheel bearing tool, either the mechanical or the hydraulic drive set will be required. Scope of Delivery: KL-0039-812 Wheel Bearing Tool Set (Without Drive) Part No. KL-0039-1401 KL-0039-1402 KL-0039-1413 KL-0039-1414 KL-0039-1415 KL-0039-1265 KL-0039-1266 KL-0039-1267 KL-0039-1270 KL-0039-1272 KL-0039-1274 KL-0039-1275 KL-0039-1276 KL-0039-1278 3.1-05 (88) Description Qty. Bearing cover 1 Housing 1 Centring ring, Ø 70 mm 1 Centring ring, Ø 75 mm 1 Centring ring, Ø 80 mm 1 Pressure ring, Ø 65 mm 1 Pressure ring, Ø 66 mm 1 Pressure ring, Ø 67 mm 1 Pressure ring, Ø 70 mm 1 Pressure ring, Ø 72 mm 1 Pressure ring, Ø 74 mm 1 Pressure ring, Ø 75 mm 1 Pressure ring, Ø 76 mm 1 Pressure ring, Ø 78 mm 1 Part No. KL-0039-1279 KL-0039-1280 KL-0039-1281 KL-0039-1282 KL-0039-1283 KL-0039-1285 KL-0039-1334 KL-0039-1334 KL-0039-1337 KL-0039-1339 KL-0039-1340 KL-0039-1506 KL-0039-1505 Description Qty. Pressure ring, Ø 79 mm 1 Pressure ring, Ø 80 mm 1 Pressure ring, Ø 81 mm 1 Pressure ring, Ø 82 mm 1 Pressure ring, Ø 83 mm 1 Pressure ring, Ø 85 mm 1 Centring ring, Ø 34 mm 1 Zentrierring Ø 35 mm 1 Zentrierring Ø 37 mm 1 Zentrierring Ø 39 mm 1 Zentrierring Ø 40 mm 1 Zentrierring Ø 60 mm 1 Adapterring zylindrisch 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 89 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings BMW Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Wheel Bearing Tool Set with Hydraulic Cylinder KL-0039-85 KL-0039-85 Suitable for BMW 3-Series (E30, E36); 5-Series (E34, E39); 7-Series (E32, E38) etc. This tool set allows the quick, trouble-free, and professional removal and installation of drive shafts, wheel hubs and wheel bearings to be performed insitu on the vehicle. KL-0039-802 Scope of Delivery: KL-0039-85 Wheel Bearing Tool Set with Hydr. Cyl. Part No. Description KL-0039-850 Wheel bearing tool set BMW without Hydr. Cyl. Qty. 1 KL-0039-802 Hydraulic drive without Hydr. Cyl. 1 KL-0040-2500 Hydraulic Cylinder 17 t 1 KL-0039-850 Scope of Delivery: KL-0039-850 Wheel Bearing Tool Set without Hydr. Cyl. Part No. Description Qty. KL-0174-910 Wheel hub - drive shaft tool without Hydraulic Cylinder 1 KL-0039-810 A Wheel bearing tool set for BMW without drive 1 KL-0174-910 KL-0174-911 KL-0415-610 Scope of Delivery: KL-0174-910 Wheel Hub/Drive Shaft Tool, without Hydr. Cyl. Part No. Description KL-0174-113 Puller set with slide hammer Qty. 1 KL-0174-911 Upgrade Kit (Drive shaft removal) 1 KL-0415-610 Upgrade Kit (Drive shaft installation) 1 KL-0174-113 Scope of Delivery: KL-0174-113 Puller Set with Slide Hammer Part No. Description Qty. KL-0174-240 Perforated disc size 2 1 KL-0174-723 Puller bolt type B, M12x1.5 (l=100) 4 KL-0174-724 Puller bolt type B, M14x1.5 (l=100) 4 KL-0174-727 Puller bolt type B, M14x1.25 (l=100) 3 KL-0174-701 Hex shoulder nut M14 4 KL-0049-31 Slide hammer 4.8 kg 1 Scope of Delivery: KL-0174-911 Upgrade Kit (Drive Shaft Removal) Part No. Description KL-0174-559 Adaptor 2¼"-14 UNS to 2¼"-14 UNS Qty. KL-0039-1930 Pressure spindle M20 x 350 mm with O-ring 1 KL-0039-1935 Pressure piece 1 1 KL-0039-810 A Scope of Delivery: KL-0415-610 Upgrade Kit (Drive Shaft Installation) Part No. Description KL-0174-563 Adaptor 2¼"-14 UNS to Ø 60 mm Qty. 1 KL-0040-2242-1 Pull spindle M16 x 590 mm 1 KL-0039-1916-2 Shoulder nut M16 1 KL-0415-0008 Adaptor M24x1.5 1 KL-0415-0009 Adaptor M30x1.5 1 KL-0415-0010 Adaptor M22x1.5 1 KL-0415-0011 Adaptor M27x1.5 1 Scope of Delivery:KL-0039-810 A Wheel Bearing Tool Set (Without Drive) Part No. Description KL-0039-1401 Bearing cover Qty. 1 KL-0039-1402 Housing 1 KL-0039-1415 Centring ring, Ø 80 mm 1 KL-0039-1260 Pressure ring, Ø 60 mm 1 KL-0039-1264 Pressure ring, Ø 64 mm 1 KL-0039-1272 Pressure ring, Ø 72 mm 1 KL-0039-1274 Pressure ring, Ø 74 mm 1 KL-0039-1275 Pressure ring, Ø 75 mm 1 KL-0039-1280 Pressure ring, Ø 80 mm 1 KL-0039-1281 Pressure ring, Ø 81 mm 1 KL-0039-1283 Pressure ring, Ø 83 mm 1 KL-0039-1285 Pressure ring, Ø 85 mm 1 KL-0039-1290 Pressure ring, Ø 90 mm 1 KL-0039-1339 Centring ring, Ø 39 mm 1 KL-0039-1342 Centring ring, Ø 42 mm 1 KL-0039-1345 Centring ring, Ø 45 mm 1 KL-0039-1349 Centring ring, Ø 49 mm 1 KL-0039-1506 Centring ring, Ø 60 mm 1 Scope of Delivery: KL-0039-802 Hydraulic Drive without Hydr. Cyl. Part No. Description KL-0039-1002 Retainer adaptor for clamping nut and pressure spindle with O-ring KL-0039-1003 Retainer adaptor for Hydraulic Cylinder with O-ring 1 KL-0039-1920 Pull spindle M20 with clamping nut 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Qty. 1 (89) 3.1-06 Kapitel_3_GB.fm Seite 90 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings Mercedes KL-0039-811 Wheel Bearing Tool Set (Without Drive) KL-0039-811 Suitable for Mercedes, e.g. 190 Series (W201), A-Class (W168, W169), B-Class (W245), W124, C-Class (W202, W203), E-Class (W210), M-Class (W163, W164), S-Class (W140), V-Class (W639). For the quick, safe and professional removal and installation of wheel bearings. Thanks to the possibility to easily upgrade the tool set with other parts of the KL-0039-.. Series, this wheel bearing tool can be used almost universally. To drive the wheel bearing tool, either the mechanical or the hydraulic drive set will be required. Scope of Delivery: KL-0039-811 Wheel Bearing Tool Set (Without Drive) KL-0039-210 Part No. Description KL-0039-1401 KL-0039-1402 KL-0039-1403 KL-0039-1415 KL-0039-1266 KL-0039-1270 KL-0039-1273 KL-0039-1275 KL-0039-1279 KL-0039-1283 KL-0039-1284 KL-0039-1285 Bearing cover Housing Housing Centring ring, Ø 80 mm Pressure ring, Ø 66 mm Pressure ring, Ø 70 mm Pressure ring, Ø 73 mm Pressure ring, Ø 75 mm Pressure ring, Ø 79 mm Pressure ring, Ø 83 mm Pressure ring, Ø 84 mm Pressure ring, Ø 85 mm Qty. 1 1 1 1 1 1 1 1 1 1 1 1 Part No. Description KL-0039-1287 KL-0039-1288 KL-0039-1290 KL-0039-1342 KL-0039-1345 KL-0039-1349 KL-0039-1350 KL-0039-1354 KL-0039-1501 KL-0039-1502 KL-0039-1506 Pressure ring, Ø 87 mm Pressure ring, Ø 88 mm Pressure ring, Ø 90 mm Centring ring, Ø 42 mm Centring ring, Ø 45 mm Centring ring, Ø 49 mm Centring ring, Ø 50 mm Centring ring, Ø 54 mm Centring ring Pressure ring, Ø 93 mm Centring ring, Ø 60 mm Qty. 1 1 1 1 1 1 1 1 1 1 1 Wheel Bearing Tool Set with Hydraulic Cylinder KL-0039-210 Suitable for Mercedes Benz Vito / Viano (W639) rear axle. (bearing outer Ø 92 mm / inner Ø 50 mm) KL-0039-211 KL-0039-213 Designed for the quick, safe and professional removal and installation of wheel bearings as well as for the installation of wheel hubs on rear axle wishbones without the need for removing the latter from the vehicle. The special design of the press pieces enables safe and accurate centring and alignment when changing wheel bearings. It ensures that when removing and mounting the wheel bearing, the pressing force will be applied on the outer bearing race only, and that when mounting the wheel hub, the pressing force will be applied only on the inner bearing race. This prevents damage to the new wheel bearing. The combination of centring rings and pressure rings creates press pieces which can be adjusted accurately to the bearing-Ø. Thanks to the possibility to upgrade the tool set with other parts of the KL-0039 .. Series such as centring and pressure rings or press-/support sleeves, this wheel bearing tool is almost universal in its field of application. It can, for example, also be used to change suspension ball joints or silentblocs. Scope of Delivery: KL-0039-210 Wheel Bearing Tool Set with Hydr. Cyl. Part No. Description KL-0039-211 Wheel bearing tool set MB W639 rear axle without Hydr. Cyl. Qty. 1 KL-0040-2500 Hydraulic Cylinder 17 t 1 Scope of Delivery: KL-0039-211 Wheel Bearing Tool Set without Hydr. Cyl. Part No. Description KL-0039-1002 Retainer adaptor for clamping nut and pressure spindle with O-ring Qty. 1 KL-0039-1003 Retainer adaptor for Hydraulic Cylinder with O-ring 1 KL-0039-1920 Pull spindle M20 with clamping nut 1 KL-0039-213 Sleeve Set MB W639 rear axle 1 Scope of Delivery: KL-0039-213 Sleeve Set 3.1-07 (90) Part No. Description KL-0039-1270 Pressure ring Ø 70 mm Qty. 1 KL-0039-1273 Pressure ring Ø 73 mm 1 KL-0039-1350 Centring ring Ø 50 mm 1 KL-0039-1403 Housing 1 KL-0039-1501 Centring ring 1 KL-0039-1502 Pressure ring Ø 93 mm 1 KL-0039-1401 Bearing cover 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 91 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Mechanical Drive KL-0039-801 KL-0039-801 Necessary to mechanically operate the wheel bearing tools of the KL-0039-... Series. The ball bearing and the integrated guide of the pull spindle and clamping nut in the adaptor enable professional and efficient working, even if wheel bearings are seized. Scope of Delivery: KL-0039-801 Mechanical Drive Part No. KL-0039-1002 KL-0039-1011 KL-0040-3008 KL-0040-3009 Description Retainer adaptor for clamping nut and pressure spindle with O-ring Retainer adaptor for mecanical spindle Pull spindle (overall length: 290 mm) Clamping nut Qty. 1 1 1 1 Hydraulic Drive without Hydraulic Cylinder KL-0039-802 KL-0039-802 This tool is designed to hydraulically operate the wheel bearing tool sets KL-0039-... Series in conjunction with the 17 t Hydraulic Cylinder KL-0040-2500 and a hydraulic pump such as KL-0215-35 M25 or KL-0215-37 M25; indispensable for seized wheel bearings. The special design of the two retainer adaptors enables the accurate and safe guiding and centring of the Hydraulic Cylinder and clamping nut relative to the wheel bearing tool. Scope of Delivery: KL-0039-802 Hydraulic Drive without Hydraulic Cylinder Part No. KL-0039-1002 KL-0039-1003 KL-0039-1920 Description Retainer adaptor for clamping nut and pressure spindle with O-ring Retainer adaptor for Hydraulic Cylinder with O-ring Pull spindle M20 with clamping nut Qty. 1 1 1 Pull Spindle M20 KL-0040-3008 KL-0040-3008 Technical Data: Overall length: Drive: Max. load : 290 mm 19 mm 20 t Pull Spindle M20 KL-0039-2030 KL-0039-2030 Technical Data: Overall length: Drive: Max. load 420 mm 19 mm 20 t Clamping Nut M20 KL-0040-3009 KL-0040-3009 Technical Data: Overall length: Drive: 50 mm 30 mm Retainer Adaptor for Mechanical Spindle KL-0039-1011 KL-0039-1011 This tool is necessary to retain the various KL-0039-.. or KL-0043-.. pressure/ support sleeves if these are to be used with the mechanical drive. The built-in ball bearing allows for accurate and professional working, even under intensive load. Accessories (on demand): E Ball bearing 1993 U-20 CODE:1436686 - Reversible ratchet 7 R 30 CODE:2297221 - Combination Ratchet Spanner UD-Profil 30 mm Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (91) 3.1-08 Kapitel_3_GB.fm Seite 92 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings KL-0039-1002 Retainer Adaptor for Clamping Nut and Pressure Spindle, with O-Ring KL-0039-1002 KL-0039-800 K This adaptor is necessary for retaining the various pressure-/support sleeves of the KL-0039-.. or KL-0043-..Series . Locating-Ø for clamping nut or pressure spindle: 20 mm Hydraulic Drive Set KL-0039-800 K Designed to upgrade our mechanical tool sets such as the pulling device for silentbloc KL-0039-412 K, wheel bearing tool set KL-0039-0110 K or puller series KL-0174-.. so as to enable them to be driven by the Hydraulic Cylinder (17 t) KL-0040-2500. Due to its special design as a tubular piston cylinder and thanks to the possibility to be used in conjunction with various spindles, the Hydraulic Cylinder KL-0040-2500 is suitable for pulling and pushing operations. Even severely seized bearings, bushes or drive shafts can be removed and installed quickly and easily using the 17 t drive kit. Scope of Delivery: KL-0039-800 K Hydraulic Drive Set Part No. KL-0039-1912 KL-0039-1914 KL-0039-1920-1 KL-0040-3009 KL-0039-1920-4 KL-0039-1930 KL-0039-1935 KL-0039-1002 KL-0039-1003 KL-0040-2500 KL-0039-8009 KL-0040-2500 Description Pull spindle M12, with nut Pull spindle M14, with nut Pull spindle M20 Clamping nut Clamping nut Ø 38 mm Pressure spindle M20 x 350 mm with O-ring Press piece Retainer adaptor for clamping nut and pressure spindle Retainer adaptor for Hydraulic Cylinder Hydraulic Cylinder 17 t Plastic storage case Qty. 1 1 1 1 1 1 1 1 1 1 1 Hydraulic Cylinder, 17 t KL-0040-2500 Due to its special design as a tubular piston cylinder and the possibility to be used in conjunction with various spindles, the Hydraulic Cylinder KL-0040-2500 is suitable for pulling and pushing operations. Application: In conjunction with various KLANN tools, the hydraulic-cylinder (17 t) KL-0040-2500 can be used for the removal and installation of drive shafts, wheel hubs, wheel bearings, silentblocs and suspension ball joints. Technical Data: Note: A hydraulic pump is needed to drive the hydraulic cylinder KL-0040-2500. For accessories such as coupling, hydraulic pump, pressure gauge etc., please refer to chapter 4. KL-0040-2500 K Hydraulic-Cylinder 17 t in a Storage case (not shown) As KL-0040-2500, however, with Storage case 3.1-09 (92) Maximum admissible force: Maximum stroke: Maximum oil pressure: Maximum volume of oil: Piston area: Thread in tubular piston: Retaining thread (pressure side): Retaining thread (pulling side): Cylinder outer diameter: Cylinder overall length (piston retracted): Cylinder overall length (piston extended): Hydraulic fluid connection thread: Weight: 170 kN (17 t) 45 mm 700 bar 122 cm³ 27 cm² M20 2¼“-14 UNS M42x2 80 mm 202 mm 247 mm 3/8“ NPT 5.2 kg Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 93 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Retainer Adaptor for Hydraulic Cylinder, with O-Ring This adaptor is needed to retain the various KL-0039-.. or KL-0043-.. pressure/support sleeves if these are to be used with the Hydraulic Cylinder KL-0040-2500. (Connection thread: M42x2) KL-0039-1003 KL-0039-1003 Retainer Adaptor for Clamping Nut and Pressure Spindle, with O-Ring This adaptor is necessary for retaining the various pressure-/support sleeves of the KL-0039-.. and KL-0043-..Series . Locating-Ø for clamping nut or pressure spindle: 20 mm KL-0039-1002 KL-0039-1002 Pull Spindle, M20, with Clamping Nut KL-0039-1920 KL-0039-1920 Technical Data: Overall length: Working travel: Maximum load capacity: 590 mm 390 mm 20 t Scope of Delivery: KL-0039-1920 Pull Spindle, M20, with Clamping Nut Part No. Description KL-0039-1920-1 Pull Spindle M20 KL-0040-3009 Clamping Nut Qty. 1 1 Pressure Spindle, M20 x 350 mm, with O-Ring KL-0039-1930 KL-0039-1930 Technical Data: Pin-Ø: Overall length: Maximum load capacity: 20 mm 350 mm 20 t Bearing Cover This tool is used for transmitting the centred power to the housing. KL-0039-1401 KL-0039-1401 Bushing Suitable for bearing Ø of up to 90 mm. Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 KL-0039-1402 KL-0039-1402 (93) 3.1-10 Kapitel_3_GB.fm Seite 94 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings KL-0039-1413 Centring Ring, Ø 70 mm KL-0039-1413 KL-0039-807 A Allows for supporting/centring the wheel bearing tool relative to the wheel bearing housing. KL-0039-1414 Centring Ring, Ø 75 mm KL-0039-1415 Centring Ring, Ø 80 mm Support Ring Set KL-0039-807 A Universally suitable. Designed to support the wheel bearing housing when removing the wheel bearing by means of a hydraulic press. PM Scope of Delivery: KL-0039-807 A Support Ring Set Part No. KL-0039-1402 KL-0039-1504 KL-0039-1505 KL-0039-1506 Description Housing Adaptor ring (conical) Adaptor ring (cylindrical) Centring ring Qty. 1 1 1 1 Ø 44 mm Ø 99 mm Ø 74 mm Ø 78 mm KL-0039-806 A Set of Adaptor Rings KL-0039-806 A These rings are required for the accurate support of the wheel bearing tool housing on the wheel bearing housing if a standard support via the centring rings is not possible, e.g. on French vehicles where the wheel bearing has to be extracted inwards. Scope of Delivery: KL-0039-806 A Set of Adaptor Rings Part No. KL-0039-1503 KL-0039-1504 KL-0039-1505 KL-0039-1509 3.1-11 (94) Description Adaptor ring (conical) Adaptor ring (conical) Adaptor ring (cylindric) Adaptor ring (cylindric) Qty. 1 1 1 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 95 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Set of Pressure Rings, Ø 54 - 90 mm KL-0039-120 KL-0039-120 For accurate pressure force transmission on the outer bearing race or inner bearing race. Note: The special design of the press pieces enables a safe and accurate centring and alignment when changing the wheel bearing. It ensures that when removing and mounting the wheel bearing there will be a pressure on the outer bearing race only, and that when mounting the wheel hub there will only be a pressure on the inner bearing race. This prevents damage to the new wheel bearing. The combination of centring rings and pressure rings creates press pieces which can be adapted accurately to the bearing Ø. Scope of Delivery: KL-0039-120 Set of Pressure Rings, Ø 54 - 90 mm Part No. KL-0039-1254 KL-0039-1260 KL-0039-1261 KL-0039-1262 KL-0039-1263 KL-0039-1264 KL-0039-1265 KL-0039-1266 KL-0039-1267 KL-0039-1268 KL-0039-1269 Description Pressure ring, Ø 54 mm Pressure ring, Ø 60 mm Pressure ring, Ø 61 mm Pressure ring, Ø 62 mm Pressure ring, Ø 63 mm Pressure ring, Ø 64 mm Pressure ring, Ø 65 mm Pressure ring, Ø 66 mm Pressure ring, Ø 67 mm Pressure ring, Ø 68 mm Pressure ring, Ø 69 mm Qty. 1 1 1 1 1 1 1 1 1 1 1 Part No. KL-0039-1270 KL-0039-1271 KL-0039-1272 KL-0039-1273 KL-0039-1274 KL-0039-1275 KL-0039-1276 KL-0039-1277 KL-0039-1278 KL-0039-1279 KL-0039-1280 Description Pressure ring, Ø 70 mm Pressure ring, Ø 71 mm Pressure ring, Ø 72 mm Pressure ring, Ø 73 mm Pressure ring, Ø 74 mm Pressure ring, Ø 75 mm Pressure ring, Ø 76 mm Pressure ring, Ø 77 mm Pressure ring, Ø 78 mm Pressure ring, Ø 79 mm Pressure ring, Ø 80 mm Qty. 1 1 1 1 1 1 1 1 1 1 1 Part No. KL-0039-1281 KL-0039-1282 KL-0039-1283 KL-0039-1284 KL-0039-1285 KL-0039-1286 KL-0039-1287 KL-0039-1288 KL-0039-1289 KL-0039-1290 Description Pressure ring, Ø 81 mm Pressure ring, Ø 82 mm Pressure ring, Ø 83 mm Pressure ring, Ø 84 mm Pressure ring, Ø 85 mm Pressure ring, Ø 86 mm Pressure ring, Ø 87 mm Pressure ring, Ø 88 mm Pressure ring, Ø 89 mm Pressure ring, Ø 90 mm Set of Centring Rings, Ø 25 - 60 mm Qty. 1 1 1 1 1 1 1 1 1 1 KL-0039-130 KL-0039-130 The centring rings ensure the exact guiding of the wheel bearing throughout the whole removal and installation process. Note: Complementing the KL-0039-.. series with press/support sleeves, pressure spindles and pressure frames creates a tool set which is almost universal in its field of application. Scope of Delivery: KL-0039-130 Centring Ring Set, Ø 25 - 60 mm Part No. KL-0039-1325 KL-0039-1326 KL-0039-1327 KL-0039-1328 KL-0039-1329 KL-0039-1330 KL-0039-1331 KL-0039-1332 KL-0039-1333 KL-0039-1334 KL-0039-1335 KL-0039-1336 Description Centring ring, Ø 25 mm Centring ring, Ø 26 mm Centring ring, Ø 27 mm Centring ring, Ø 28 mm Centring ring, Ø 29 mm Centring ring, Ø 30 mm Centring ring, Ø 31 mm Centring ring, Ø 32 mm Centring ring, Ø 33 mm Centring ring, Ø 34 mm Centring ring, Ø 35 mm Centring ring, Ø 36 mm Qty. 1 1 1 1 1 1 1 1 1 1 1 1 Part No. KL-0039-1337 KL-0039-1338 KL-0039-1339 KL-0039-1340 KL-0039-1341 KL-0039-1342 KL-0039-1343 KL-0039-1344 KL-0039-1345 KL-0039-1346 KL-0039-1347 KL-0039-1348 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Description Centring ring, Ø 37 mm Centring ring, Ø 38 mm Centring ring, Ø 39 mm Centring ring, Ø 40 mm Centring ring, Ø 41 mm Centring ring, Ø 42 mm Centring ring, Ø 43 mm Centring ring, Ø 44 mm Centring ring, Ø 45 mm Centring ring, Ø 46 mm Centring ring, Ø 47 mm Centring ring, Ø 48 mm Qty. 1 1 1 1 1 1 1 1 1 1 1 1 Part No. KL-0039-1349 KL-0039-1350 KL-0039-1351 KL-0039-1352 KL-0039-1353 KL-0039-1354 KL-0039-1355 KL-0039-1356 KL-0039-1357 KL-0039-1358 KL-0039-1359 KL-0039-1360 Description Centring ring, Ø 49 mm Centring ring, Ø 50 mm Centring ring, Ø 51 mm Centring ring, Ø 52 mm Centring ring, Ø 53 mm Centring ring, Ø 54 mm Centring ring, Ø 55 mm Centring ring, Ø 56 mm Centring ring, Ø 57 mm Centring ring, Ø 58 mm Centring ring, Ø 59 mm Centring ring, Ø 60 mm Qty. 1 1 1 1 1 1 1 1 1 1 1 1 (95) 3.1-12 Kapitel_3_GB.fm Seite 96 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings KL-0039-1802 Centring Sleeve, long, Ø 27.4 mm KL-0039-1802 Technical Data: Ø: Länge: KL-0039-1803 27.4 mm 115 mm Centring Sleeve, long, Ø 29.7 mm KL-0039-1803 Technical Data: Ø: Länge: KL-0179-11 29.7 mm 115 mm Bearing Grease Packer Device, Ø 114 mm KL-0179-11 Fast, efficient, universal. This bearing packer ensures the perfect lubrication of tapered roller bearings. Evenly packs bearing with fresh grease while, at the same time, forcing out the old grease. Technical Data: Disc-Ø: Weight: KL-0179-12 114 mm 460 g Bearing Grease Packer Device, Ø 165 mm KL-0179-12 Fast, efficient, universal. This bearing packer ensures the perfect lubrication of tapered roller bearings. Evenly packs bearing with fresh grease while, at the same time, forcing out the old grease. Technical Data: Disc-Ø: KL-0192-5 165 mm Circlip Pliers, Ø 40 - 100 mm KL-0192-5 Due to the 45° angled tips, this tool is ideal for inside circlips. Required for gearbox and wheel bearing repairs. Technical Data: Tip-Ø Length: Weight: KL-0192-6 2.5 mm 220 mm 220 g Circlip Pliers, Ø 85 - 165 mm KL-0192-6 The specially designed tips of the pliers (angled at 45°) allow for the trouble- free removal and installation of inner circlips when performing gearbox or wheel bearing repairs. Technical Data: Tip-Ø Length: Weight: 3.1-13 (96) 3 mm 310 mm 410 g Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 97 Donnerstag, 31. Juli 2014 1:02 13 Wheel Bearings Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Circlip Pliers for Inner Circlips without Eyes Suitable for the circlips that are found on wheel bearings on Citroën,Peugeot, Nissan, Renault vehicles: Citroën Xara, Nissan Micra and Renault Clio. (German Utility Model) KL-0192-19 KL-0192-19 The special design of the pliers’ tips and the fixing via a spring-loaded counterbearing, enable the easy removal and replacement of wheel bearing circlips without eyes. Professional removal and installation of wheel bearing circlips are almost impossible without the use of this special tool. Seal Ring Puller The KL-0178-10 seal ring puller allows for the easy and trouble-free removal of oil or grease seals on engines, gearboxes and axles. Two size tips reach in and fit nearly all seal applications. KL-0178-10 KL-0178-10 Technical Data: Weight: 400 g Bearing Race and Seal Driver Kit (Ø 40 - 81 mm) KL-0179-51 K KL-0179-51 K Universal application. Makes it easier to insert the outer bearing race on angular contact roller bearings. The kit contains a drift and 9 pressure discs [Ø 40 mm; Ø 44 mm; Ø 50 mm; Ø 59 mm; Ø 63 mm; Ø 65 mm; Ø 72 mm; Ø 76 mm; Ø 81 mm] to fit most standard bearing races. Technical Data: Weight: 1360 g Bearing Race Assembly Tool Set These universally applicable pressure discs are necessary to press in the outer bearing race on angular-roller bearings in conjunction with a hydraulic bench press. The set contains drift KL-0040-3090 and 10 pressure discs with Ø of 40 / 25 mm, 40 / 32 mm, 42 mm, 42 / 32.5 mm, 47 / 37.5 mm, 49.5 mm, 49.5 / 48 mm, 50 / 41.5 mm, 52 / 41 mm and 53.5 mm. Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 KL-0040-91 KL-0040-91 (97) 3.1-14 Kapitel_3_GB.fm Seite 98 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units VW - Audi KL-0041-70 K Wheel Bearing Tool KL-0041-70 K KL-0041-700 KL-0041-701 KL-0041-732 (German Utility Model) Suitable for front axle: Compact wheel hub bearing units (bearing-Ø 85mm) as found on Audi A3 (8P); Skoda Oktavia estate (1Z); VW Eos, Passat (3C), Golf (V), Tiguan and Touran; Compact wheel bearings (bearing-Ø 85 mm) as found on Audi A4 (8E), A4 (8K), A4 RS4 (8D), A5 (8T), A6 (4B), A6 (4F), A6 (4G), A7 (4G), A8 (4H), Q5 (8R); Seat Exeo (3R); VW Phaeton (3D) Suitable for rear axle: Compact wheel bearings as found on Audi A4 Quattro (8E), A5 Quattro (8T), A6 Quattro (4G), A7 Quattro (4G), Q5 Quattro (8R). The KL-0041-70 K wheel bearing tool is used in conjunction with hydraulic pump KL-0215-35 M25 or KL-0215-37 M25, thus allowing for the quick and trouble-free removal of flanged one-piece compact wheel hub bearing units (bearing-Ø 85mm). It also enables the separate removal and installation of wheel hubs and the removal of mounting flanges from two-piece compact wheel bearings. Even seized wheel bearings are no longer an issue using the 17 t hydraulic cylinder KL-0040-2500. The removal of the stub axle is not necessary. Scope of Delivery: KL-0041-70 K Wheel Bearing Tool Part No. Description KL-0041-700 Wheel Bearing Tool without Hydraulic Cylinder Qty. KL-0040-2500 Hydraulic Cylinder 1 KL-0041-7090 Plastic storage case 1 1 Scope of Delivery: KL-0041-700 Wheel Bearing Tool without Hydraulic Cylinder KL-0041-722 Part No. KL-0041-701 KL-0039-1002 KL-0039-1003 KL-0039-1920-4 KL-0039-1920-1 Description Wheel Bearing Tool without Drive Retainer Adaptor for Clamping Nut and Pressure Spindle Retainer Adaptor for Hydraulic Cylinder Clamping Nut Ø 38 mm Pull Spindle M20 Qty. 1 1 1 1 1 Scope of Delivery: KL-0041-701 Wheel Bearing Tool without Drive Part No. KL-0041-732 KL-0041-722 KL-0041-711 A Description Upgrade Kit for KL-0041-72 Upgrade Kit to KL-0041-71 A Wheel Bearing Tool Set, without Drive Qty. 1 1 1 Scope of Delivery: KL-0041-732 Upgrade Kit for KL-0041-72 KL-0041-711 A Part No. KL-0039-2020-1 KL-0041-7301 KL-0041-7303 KL-0041-7304 KL-0049-2004 Description Pull spindle M20 Perforated disc Puller bolt (short) M14x1.5 Adaptor Hex nut M14 Qty. 1 1 3 1 3 Scope of Delivery: KL-0041-722 Upgrade Kit for KL-0041-71 A KL-0041-700 K Wheel Bearing Tool without Hydraulic-Cylinder Like the KL-0041-700, however, with Plastic storage case. KL-0041-7090 Plastic storage case 3.2-01 (98) Part No. KL-0041-7203 KL-0041-7204 KL-0041-7111 KL-0041-7207 KL-0041-7211 KL-0041-7302 KL-0041-7212 KL-0041-7312 KL-0041-7313 KL-0041-7208 KL-0167-1413 KL-0041-7210 KL-0055-0012 KL-0041-7306 KL-0041-7213 KL-0039-1275 KL-0039-1290 Description Support plate Spacer bolt M12, 15 mm Spacer disc 7 mm Spacer sleeve 14 mm Spacer bolt M12, 55 mm Spacer bolt M12, 45 mm Support bolt 27.5 mm Support bolt 57.5 mm Support bolt 45 mm Adaptor Hexagon socket screw M6 x 30 mm Hexagon socket screw M6 x 40 mm Hexagon socket screw M6 x 25 mm Hexagon socket screw M6 x 70 mm Hexagon socket screw M6 x 80 mm Pressure ring Ø75 mm Pressure ring Ø90 mm Qty. 1 2 1 1 1 4 2 2 2 1 1 2 1 4 1 1 1 Scope of Delivery: KL-0041-711 A Wheel Bearing Tool Set, without Drive Part No. KL-0041-7101 KL-0041-7102 KL-0041-7103 KL-0041-7104 KL-0041-7105 KL-0041-7106 KL-0041-7107 KL-0041-7120 KL-0039-1265 KL-0039-1282 KL-0039-1506 KL-0041-712 A KL-4990-2001 Description Cover Support sleeve with bolts Supporting plate Spacer bolt, (18 mm long) Spacer bolt, (11 mm long) Hexagon socket screw M6 x 45 mm Hexagon socket screw M6 x 35 mm Countersunk screw M6 x 30 mm Pressure ring Ø65 mm Pressure ring Ø82 mm Centring ring Ø60 mm Spacer sleeve 8 mm Plastic box Qty. 1 1 1 3 1 1 1 3 1 1 1 1 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 99 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units VW - Audi Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Wheel Bearing Tool (German Utility Model) KL-0041-71 A KL-0041-71 A Suitable for compact wheel hub bearing units (bearing-Ø 85mm) as found on Audi A3 (8P); Skoda Oktavia estate (1Z); VW Eos, Passat (3C), Golf (V), Tiguan and Touran; as well as for compact wheel bearings (bearing-Ø 85mm) as found on Audi A4 (8E), Seat Exeo (3R2). The wheel bearing tool KL-0041-71 A used in conjunction with hydraulic pump KL-0215-35 M25 or KL-0215-37 M25 enables the quick and trouble-free removal of flanged one-piece compact wheel hub bearing units (bearing-Ø 85 mm). It also enables the separate removal and installation of wheel hubs and removal of mounting flanges from two-piece compact wheel bearings. Even seized wheel bearings are no longer an issue using the 17 t Hydraulic Cylinder KL-0040-2500. Removal of the stub axle is not necessary. KL-0041-710 A KL-0041-711 A Scope of Delivery: KL-0041-71 A Wheel Bearing Tool, Audi / Škoda / VW Part No. KL-0041-710 A KL-0040-2500 Description Wheel bearing tool VW, Audi without Hydraulic Cylinder Hydraulic Cylinder 17 t Qty. 1 1 Scope of Delivery: KL-0041-710 A Wheel Bearing Tool without Hydr. Cyl., Audi / Škoda / VW Part No. KL-0041-711 A KL-0039-1002 KL-0039-1003 KL-0039-1920-1 KL-0039-1920-4 Description Upgrade kit VW, Audi Retainer adaptor for clamping nut and pressure spindle with O-ring Retainer adaptor for Hydraulic Cylinder with O-ring Pull spindle M20 Clamping nut Ø 38 mm Qty. 1 1 1 1 1 E Compact wheel hub bearing unit Scope of Delivery: KL-0041-711 A Wheel Bearing Tool Set, without Drive, Audi / Škoda / VW Part No. KL-0041-7101 KL-0041-7102 KL-0041-7103 KL-0041-7104 KL-0041-7105 KL-0041-7106 KL-0041-7107 KL-0041-7120 KL-0039-1265 KL-0039-1282 KL-0039-1506 KL-0039-7111 Description Cover Support sleeve with bolts Supporting plate Spacer bolt, (18 mm long) Spacer bolt, (11 mm long) Hexagon socket screw M6 x 45 mm Hexagon socket screw M6 x 35 mm Countersunk screw M6 x 30 mm Pressure ring Ø 65 mm Pressure ring Ø 82 mm Centring ring Ø 60 mm Spacer 7 mm Qty. 1 1 1 3 1 1 1 3 1 1 1 3 E E Extracting a wheel hub. Extracting a wheel bearing. Application Video E Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Inserting a wheel hub. (99) 3.2-02 Kapitel_3_GB.fm Seite 100 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units VW - Audi KL-0041-722 Upgrade Kit for KL-0041-71 A KL-0041-722 Suitable for front axle: Compact wheel bearing on Audi A4 (8E), A4 (8K), A4 RS4 (8D), A5 (8T), A6 (4B), A6 (4F), A6 (4G), A7 (4G), A8 (4H), Q5 (8R); Seat Exeo (3R); VW Phaeton (3D) Suitable for rear axle: Compact wheel bearing on Audi A4 Quattro (8E), A5 Quattro (8T), A6 Quattro (4G), A7 Quattro (4G), Q5 Quattro (8R). The upgrade kit KL-0041-722 is used in conjunction with the wheel bearing tool KL-0041-71 A and a hydraulic pump thus enabling the quick and trouble-free removal and installation of wheel hubs and the removal of mounting flanges from two-piece compact wheel bearings. Removal of the stub axle is not necessary. Scope of Delivery: KL-0041-722 Upgrade Kit for KL-0041-71 A Part No. KL-0041-7203 KL-0041-7204 KL-0041-7111 KL-0041-7207 KL-0041-7211 KL-0041-7302 KL-0041-7212 KL-0041-7312 KL-0041-7313 KL-0041-7208 KL-0167-1413 KL-0041-7210 KL-0055-0012 KL-0041-7306 KL-0041-7213 KL-0039-1275 KL-0039-1290 KL-0041-732 Description Support plate Spacer bolt M12, 15 mm Spacer disc 7 mm Spacer sleeve 14 mm Spacer bolt M12, 55 mm Spacer bolt M12, 45 mm Support bolt 27.5 mm Support bolt 57.5 mm Support bolt 45 mm Adaptor Hexagon socket screw M6 x 30 mm Hexagon socket screw M6 x 40 mm Hexagon socket screw M6 x 25 mm Hexagon socket screw M6 x 70 mm Hexagon socket screw M6 x 80 mm Pressure ring Ø 75 mm Pressure ring Ø 90 mm Qty. 1 2 1 1 1 4 2 2 2 1 1 2 1 4 1 1 1 Upgrade Kit for KL-0041-72 KL-0041-732 Suitable for rear axle: Compact wheel hub bearing unit on Audi A6 (4F). The upgrade kit KL-0041-732 is used in conjunction with wheel bearing tool KL-0041-72 and a hydraulic pump thus enabling the quick and trouble-free removal of flanged one-piece compact wheel hub bearing units. Removal of the stub axle is not necessary. Scope of Delivery: KL-0041-732 Upgrade Kit for KL-0041-72 Part No. KL-0039-2020-1 KL-0041-7301 KL-0041-7303 KL-0041-7304 KL-0049-2004 3.2-03 (100) Description Pull spindle M20 Perforated puller disc Puller bolt (short) M14x1.5 Adaptor Hex nut M14 Qty. 1 1 3 1 3 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 101 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units Axle repairs VW - Audi e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Wheel Bearing Tool, with Hydraulic Cylinder (German Utility Model) KL-0041-72 KL-0041-72 Suitable for front axle: Compact wheel bearing on Audi A4 (8E), A4 (8K), A4 RS4 (8D), A5 (8T), A6 (4B), A6 (4F), A6 (4G), A7 (4G), A8 (4H), Q5 (8R); Seat Exeo (3R); VW Phaeton (3D). KL-0041-720 Suitable for rear axle: Compact wheel bearing on Audi A4 Quattro (8E), A5 Quattro (8T), A6 Quattro (4G), A7 Quattro (4G), Q5 Quattro (8R). KL-0041-721 The wheel bearing tool KL-0041-72 used in conjunction with a hydraulic pump enables the quick and trouble-free removal and installation of wheel hubs and the removal of mounting flanges from two-piece compact wheel bearings. Even seized wheel bearings are no longer an issue using the 17 t Hydraulic Cylinder KL-0040-2500. Removal of the stub axle is not necessary. Scope of Delivery: KL-0041-72 Wheel Bearing Tool, with Hydraulic Cylinder Part No. KL-0041-720 KL-0040-2500 Description Wheel bearing tool, without Hydraulic Cylinder Hydraulic Cylinder Qty. 1 1 KL-0041-72 K Wheel Bearing Tool with Hydraulic Cylinder (not shown) Like the KL-0041-72, however, in a Storage case Scope of Delivery: KL-0041-720 Wheel Bearing Tool, with Hydraulic Cylinder Part No. KL-0041-721 KL-0039-1920-1 KL-0039-1920-4 KL-0039-1002 KL-0039-1003 Description Wheel bearing tool, without drive Pull spindle M20 Clamping nut Ø 38 mm Retainer adaptor for clamping nut and pressure spindle Retainer adaptor for Hydraulic Cylinder Qty. 1 1 1 1 1 Application Video KL-0041-720 K Wheel Bearing Tool without Hydraulic Cylinder (not shown) Like the KL-0041-720, however, in a Storage case Scope of Delivery: KL-0041-721 Wheel Bearing Tool, without Drive Part No. KL-0041-7101 KL-0041-7102 KL-0041-7203 KL-0041-7204 KL-0041-7206 KL-0041-7207 KL-0041-7211 KL-0041-7302 KL-0041-7212 KL-0041-7312 KL-0041-7313 KL-0041-7208 KL-0167-1413 KL-0041-7210 KL-0055-0012 KL-0041-7306 KL-0041-7213 KL-0039-1265 KL-0039-1275 KL-0039-1282 KL-0039-1290 KL-0039-1506 Description Cover Support sleeve with bolts Supporting plate Spacer bolt M12, 15 mm Spacer sleeve 8 mm Spacer sleeve 14 mm Spacer bolt M12, 55 mm Spacer bolt M12, 45 mm Supporting bolt 27.5 mm Supporting bolt 57.5 mm Supporting bolt 45 mm Adaptor Hexagon socket screw M6 x 30 mm Hexagon socket screw M6 x 40 mm Hexagon socket screw M6 x 25 mm Hexagon socket screw M6 x 70 mm Hexagon socket screw M6 x 80 mm Pressure ring Ø 65 mm Pressure ring Ø 75 mm Pressure ring Ø 82 mm Pressure ring Ø 90 mm Centring ring Ø 60 mm Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Qty. 1 1 1 2 1 1 1 4 2 2 2 1 1 2 1 4 1 1 1 1 1 1 KL-0041-7090 Storage case (without Tools) (101) 3.2-04 Kapitel_3_GB.fm Seite 102 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units VW - Audi KL-0049-320 Wheel Bearing Puller KL-0049-320 Suitable for Audi A3 (8P); Seat Altea (5P), Leon (1P); Skoda Oktavia estate car (1Z); VW Eos, Passat (3C), Golf V, Tiguan and Touran. Flange-mounted compact wheel bearings (bearing-Ø 85mm) can easily and smoothly be extracted from the steering knuckle with the aid of the KL-0049-320 wheel bearing puller in conjunction with the slide hammer KL-0049-31 or KL-0049-300. Removal of the steering knuckle is not necessary. Scope of Delivery: KL-0049-320 Wheel Bearing Puller, Audi / Seat / Skoda / VW Part No. KL-0049-3200 KL-0039-1002 KL-0039-1266 KL-0039-1506 KL-0040-3009 KL-0049-330 Description Pull spindle Retainer adaptor for clamping nut (M20 with O-ring) Pressure ring, Ø 66 mm Centring ring, Ø 60 mm Clamping nut Qty. 1 2 1 1 1 Wheel Bearing Puller KL-0049-330 Suitable for Audi A4 (8E), A6 (4B) and A8 (4D). The wheel hub and the flange-mounted compact wheel bearing (bearing-Ø 85 mm) can easily and smoothly be extracted from the steering knuckle by using the wheel bearing puller KL-0049-330 together with the slide hammer KL-0049-31. Removal of the stub axle is not necessary. Note: Only the pressure ring KL-0039-1282 and clamping nut KL-0039-1920-4 are required for Audi A4 if the wheel bearing puller KL-0049-320 is already available. Scope of Delivery: KL-0049-330 Wheel Bearing Puller for Audi Part No. KL-0039-1002 KL-0039-1266 KL-0039-1281 KL-0049-3200 KL-0039-1920-4 KL-0039-1273 KL-0049-31 Description Retainer adaptor for clamping nut with O-ring Pressure ring Ø 66 mm Pressure ring Ø 81 mm Pull spindle (thread M18) Clamping nut Pressure ring Ø 73 mm Qty. 2 1 1 1 1 1 Slide Hammer Puller, 4.8 kg, with Adaptor 2¼“-14 UNS to M18 KL-0049-31 Designed to extract wheel hubs, half-shafts, universally jointed drive shafts, brake drums etc. Used in conjunction with the KL-0174-Puller Series. Technical Data: Hammer weight: Length: Connection thread on tie rod: 4.8 kg 690 mm M18 Scope of Delivery: KL-0049-31 Slide Hammer Puller, 4.8 kg, with Adaptor 2¼“-14 UNS to M18 Part No. KL-0049-3001 KL-0049-3002 KL-0049-3003 KL-0049-3004 KL-0174-545 3.2-05 (102) Description Tie rod for KL-0049-3 Hammer weight 4.8 kg for KL-0049-3 Handle for KL-0049-3 Hex nut M18 Adaptor 2¼"-14 UNS to M18 Qty. 1 1 1 1 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 103 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units VW - Audi Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Screwdriver Bit Socket XZN-M18, 78 mm, drive 1/2" KL-4031-3518 KL-4031-3518 Suitable e.g. for Audi A3, VW Polo, Golf V etc. This tool is designed to loosen and tighten rear axle wheel hub bearing unit fastening screws. Technical Data: Drive: Size: Length: 1/2" XZN-M18 78 mm Screwdriver Bit Socket XZN-M12, 78 mm, drive 1/2" For loosening and tightening XZN M12 fastening screws. The ideal tool for the wheel bearing fastening screws found on VW Golf VI etc. KL-4031-3512 KL-4031-3512 Reinforced design, however, not suitable for use on impact wrenches. Technical Data: Size Drive Length XZN M12 1/2" 78 mm Screwdriver Bit Socket Kit KL-4031-351 K Universal application. The ideal kit for VW-Audi, Seat, Skoda vehicles, e.g. Audi A3 (8P),VW Polo (6N), Golf IV (1J), Golf V (1K), Passat (3C), Touran (1T), T4; T5, Seat Altea (5P) etc. KL-4031-351 K For loosening and tightening XZN fastening screws, for example those on brake calipers, wheel bearings, wheel-hub bearing units, suspension ball joints, drive shafts. Also suitable for shock absorber mount clamping screws on steering knuckles etc. Scope of Delivery: KL-4031-351 K Screwdriver Bit Socket Kit Part No. KL-4031-3512 KL-4031-3514 KL-4031-3518 KL-0232-8 KL-4031-3590 Description Screwdriver bit socket XZN-M12, 78 mm, 1/2" Screwdriver bit socket XZN-M14, 78 mm, 1/2" Screwdriver bit socket XZN-M18, 78 mm, 1/2" Flexible Multi-Tooth Socket XZN M10 Plastic storage case Qty. 1 1 1 1 1 Accessories (on demand): 1993 U-20 CODE:1436686 - Reversible ratchet DMK 200 CODE:2641240 - Torque Wrench Dremaster 40 - 200 Nm Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (103) 3.2-06 Kapitel_3_GB.fm Seite 104 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units Opel/Vauxhall / Renault / Ford KL-0430-1 Wheel Bearing / Wheel Hub Tool Set KL-0430-1 Suitable for: Opel/Vauxhall Vivaro / Renault Trafic front axle Extraction and insertion of wheel hubs and wheel bearings. Due to the special design of the wheel bearing housings used in these vehicles, it is recommended to first remove the wheel bearing housing from the vehicle and then, to extract and insert the wheel hub with the wheel bearing by means of the hydraulic bench press. Here it is important that the wheel bearing side with the built-in ABS-sensor is facing towards the inner side of the wheel bearing housing. In order to avoid damage to the ABS-sensor retaining ring on the inner side of the wheel bearing housing, the centring disc KL-0430-1003 features the appropriate recesses. Advantages: Precise pressing out and pressing in of wheel bearings and wheel hubs without the risk of damaging the ABS-sensor retaining ring. Time savings of approx. 1 hour. Scope of Delivery: KL-0430-1 Wheel Bearing / Wheel Hub Tool Set Opel Vivaro / Renault Part No. KL-0430-1001 KL-0430-1002 KL-0430-1003 KL-0430-1004 KL-0430-1005 KL-0430-1006 KL-0430-1007 KL-0040-86 Description Base plate; wheel hub removal Mandrel; wheel hub removal Centring disc for wheel bearing installation (support) Housing for rear axle wheel bearing removal/installation, front axle wheel bearing removal, ABS-sensor retaining ring installation Pressure disc for wheel bearing removal front axle, wheel hub installation Pressure disc for wheel bearing installation front axle Pressure disc for wheel bearing removal/installation rear axle Qty. 1 1 1 1 1 1 1 Wheel Bearing Tool Set with Hydraulic Cylinder (28 t) KL-0040-86 Suitable for all the Ford Transit models from 2002 onwards equipped with brake disc fastening screws with pitch circle diameter 97.5 and 111 mm, as well as for Tourneo, front axle, on vehicles with front or rear wheel drive. To replace the specified brake discs or wheel bearings, it is usually necessary to pull out the wheel bearing along with the hub and brake disc from the wheel bearing housing. This tool set allows the removal and installation of the wheel bearing to be carried out in-situ on the vehicle within a few minutes, without having to dismount the wheel bearing housing. Note: A hydraulic pump such as KL-0215-35 M28 is required to drive the Hydraulic Cylinder KL-0040-2800. Scope of Delivery: KL-0040-86 Wheel Bearing Tool Set with Hydr. Cyl. (28 t), Ford Transit Part No. KL-0040-860 KL-0040-2800 KL-0040-2812-1 KL-0040-2812-2 Description Wheel Bearing Tool Set, without Hydraulic Cylinder (28 t) Hydraulic cylinder 28 t Pull spindle M24 x 590 mm Clamping nut Ø 42 mm, M24 Qty. 1 1 1 1 Application Video Scope of Delivery: KL-0040-860 Wheel Bearing Tool Set without Hydr. Cyl. (28 t), Ford Transit Part No. KL-0040-8601 KL-0040-8602 KL-0040-8501 A KL-0039-1823-4 KL-0040-8503 E Description Pressure disc Ø 77 mm Pressure disc Ø 68 mm Pressure ring Hexagon socket screw M10 x 120 mm Mandrel Qty. 1 1 1 5 5 Mounting the wheel bearing onto the hub. 3.2-07 (104) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 105 Donnerstag, 31. Juli 2014 1:02 13 Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. All the benefits ... ... have been combined into THESE RATCHET WRENCHES 7R & 7UR ... of the GEDORE U-20 TECHNOLOGY, ... CLASSIC NO. 6 and ... the SLENDER, TRIED-AND-TESTED NO. 7... LONG LIFE CYCLE ... PRECISE AND RELIABLE – ENVIRONMENT AND MAINTENANCE-FRIENDLY THE JAW (NO. 6) ... HIGHLY DIMENSIONALLY ACCURATE /EXTREMELY PRECISE – FOR NON-DAMAGING AND SAFE WORKING 7 UR THE RATCHET (U-20) ... EXTRA FLAT AND STURDY – IDEAL FOR TOUGH USE AND EVEN AT HARD-TO-REACH AREAS MY TOOLS THE WORKING ANGLE ... EXTREMELY RAPID DEPLOYMENT EVEN IN – VERY CONFINED SPACES THANKS TO ITS VERY SMALL WORKING ANGLE 7R + 7UR Anz KLA Kat UR UK 0513 also available in different sets! www.gedore.com Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Anz_KLA_Kat_Technik_UR_UK_0513.indd 1 (105) 3.2-08 23.05.13 11:49 Kapitel_3_GB.fm Seite 106 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units Radnaben/-Lagereinheit ausbauen with mit dem Auszieher KL-0041-38 Wheel Hub Bearing unit extraction the Puller KL-0041-38 (German Utility(DE-GM) Model) Radnaben/-Lagereinheit Wheel Hub Bearing Unit Das problem Problem with beimthe Ausbau: The Extraction: Um eine aufgesetztem Very highRadnaben/-Lagereinheit pulling forces need to bemit applied to extractSperrkranz wheel hub ausbauen bearings zu können sehrring. hohe Zugkräfte erforderlich. Zumsnap einen durch that featuresind a snap The resistance of the safety ring has Rost to be und Korrosion und the zumbearing, anderenwhich musswill beim Herausziehen des overcome whenbedingt extracting prove to be an even Lagers des Sicherungs-Sperrkranzes wer der Widerstand überwunden den. Das bedeutet, dass die Sperrzähne des Sperrkranzes beim Ausziehremoving the bearing, the locking teeth will break and the snap ring will be vorgang abbrechen. destroyed. Radlager-Zugvorrichtungen mit einer mechanischen Zugspindel sind daWheel bearingder pulling devices provided withArbeiten a mechanical spindle are not her aufgrund hohen Zugkräfte für diese nicht geeignet. suitable to perform this kind of operation as very high loads have to be applied. Sperrkranz Snap ring German Utility Model DE-GM Radnaben/-Lagereinheit herausziehen mitthe dem Extracting a wheel hub bearing unit with aidRadnabenauszieher of wheel hub puller KL-0041-38 KL-0041-38 Universell passend bis 250amm ; Universally suitable für for Radnaben-Ø wheel hubs having diameter of up to 250 mm Problemloses Ansetzen durchfeature ; Adjusting spindle pre-setting Voreinstellung der Verstellspindel allows for easy mit application of the tool. ; Universal Universell Präzise ; Accurate Einfach ; Simple Universelle Abstützmöglichkeiten. ; The two support surfaces and the spacer offer "#$% possibilities. plates universal support Distanzplatten. ; Easy Einfache Handhabung und to use Einhand-Bedienung. One-hand operation ; 17 ttHydr.-Zylinder hydr. cylinder KL-0040-2500 3.3-01 (106) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 107 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Wheel Hub Bearing Unit insertion the tool set KL-0041-.... Radnaben/-Lagereinheit einbauen with mit dem Werkzeugsatz KL-0041-... (German Utility(DE-GM) Model) The problem Insertion: Das Problem with beimthe Einbau: A particular feature der of these wheel hub bearing units is that outer Sicherungsring, safety ring securing Eine Besonderheit Radnaben/-Lagereinheit ist, dass derthe äußere welcher früher zur Sicherung des Radlagers diente, entfällt. unit. Anstelle des Sicherungsringes ist auf dem Radlager der Radnaben/-Lagereinheit ein The wheel hub and the wheel bearing are now no longer separated but a complete unit. Sperrkranz befestigt ThisRadnabe means that wheel bearing can no mehr longer, as in the past, be inserted by means Die undthe das Radlager sind nicht separat, sondern eine Kompletteinheit. Dies bedeutet,piece dassunder das Radlager nicht mehr wie früherwheel mit einem Druckstück einer of a pressure a press or by using standard bearing tooling. Itunter is very Presse oder einem Standard-Radlagerwerkzeug eingezogen kann. important thatmit pressure force is applied only on the outer bearing werden race during installation. Es ist bekannt, dass Einpressvorgang eines the Lagers in ein Lagergehäuse den Non-observance will beim destroy the bearing. Without appropriate tool, however,nur theauf bearing äußeren darf. Bei Nichtbeachtung wird can only Lagerring be insertedgedrückt into the werden wheel bearing housing by pressing ondas the Lager wheel zerstört. hub. In this Ohne passendes Spezialwerkzeug nur auf the die new Radnabe gedrückt werden, um über procedure, however, the wheel hub kann will damage bearing. diese das das Lagergehäuse Bei dieserspecial Methode würde In order toLager solve in this problem, we haveeinzupressen. designed an innovative tool whichaber candas be neue Lagerbehind über die beschädigt werden positioned theRadnabe wheel hub at the outer bearing race on the snap ring. As a result, the Um derartige haben einthe Spezialwerkzeug entwickelt, wheel bearingBeschädigungen is pressed in via zu thevermeiden, outer bearing racewir and snap ring securely latches welches hinter der Radnabe am Radlager-Außenring, am Sperrkranz zur Anlage kommt. into place. Somit wird Radlager am äußeren Lagerring und derof Sperrkranz The use of das the KL-0040-2500 hydraulic cylinder eingepresst allows the insertion new wheelrastet hub gleichmäßig bearing unitsein. to be performed without any trouble and without the risk of damaging any In Verbindungwithin mit dem components, justHydraulik-Zylinder a few minutes. KL-0040-2500 ist dann das Einziehen der neuen Radnaben/-Lagereinheit ohne Probleme und ohne Beschädigung der Teile innerhalb weniger Minuten möglich. Wheel Hub Bearing unit Radnaben/-Lagereinheit Snap ring Sperrkranz German DE-GM Utility Model Inserting a wheel hub bearing unit with the aid of wheel hub bearing tool KL-0041-4.. Series Radnaben/-Lagereinheit einziehen mit dem Radlagerwerkzeug KL-0041-4.. Serie Anwendungsfilm ; Quick Schnell ; 17 t Hydr. Cylinder Hydr.-Zylinder KL-0040-2500 ; Safe Sicher ; Trouble-free Problemlos Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (107) 3.3-02 Kapitel_3_GB.fm Seite 108 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units KL-0039-801 B Mechanical Drive for Wheel Hub Tools KL- B Required to mechanically operate the wheel hub puller KL-0041-380. The ball bearing and the integrated guide of the pull spindle and clamping nut in the adaptor enable professional and efficient working. Scope of Delivery: KL-0039-801 B Mechanical Drive for Wheel Hub Tools Part No. KL-0039-1011 KL-0039-2030 KL-0039-1332 KL-0039-1920-4 KL-0041-3812 KL-0039-801 A Description Retainer adaptor for mechanical spindle Pull spindle M20 (overall length: 420 mm) Centring ring Ø 32mm Clamping nut Ø 38mm Clamping nut Ø 30mm Qty. 1 1 1 1 1 Mechanical Drive, 390 mm KL- A Required to mechanically operate the wheel bearing tools of the KL-0041-4.. Series. The ball bearing and the integrated guide of the pull spindle and clamping nut in the adaptor enable professional and efficient working. Scope of Delivery: KL-0039-801 A Mechanical Drive, 390 mm Part No. KL-0039-1002 KL-0039-1011 KL-0039-2030 KL-0040-3009 KL-0041-38 Wheel Hub Puller, with Hydraulic Cylinder KL-0041-38 Description Retainer adaptor for clamping nut and pressure spindle with O-ring Retainer adaptor for mechanical spindle Pull spindle M20 (overall length: 420 mm) Clamping nut Qty. 1 1 1 1 (German Utility Model) Wheel hub bearing units or wheel hubs having a diameter of up to 250 mm can be extracted quickly, safely and professionally by using the KL-0041-38 wheel hub puller . Even bonded, seized or heavily correded wheel hub bearing units or wheel hubs are no longer an issue thanks to the KL-0040-2500 Hydraulic Cylinder. KL-0041-380 Note: The plates KL-0041-3821 and KL-0041-3822 are used as distance adjusting plates if, when extracting a wheel hub, it will become necessay to support on the rear side of the hooks and if the supporting surface is not even. A hydraulic pump is required to drive the Hydraulic Cylinder KL-0040-2500. Scope of Delivery: KL-0041-38 Wheel Hub Puller, with Hydraulic Cylinder Part No. KL-0040-2500 KL-0039-1920-1 KL-0041-380 Description Hydraulic Cylinder 17 t Pull spindle M20 Wheel hub puller with adjusting spindle, without Hydr. Cyl. Qty. 1 1 1 Scope of Delivery: KL-0041-380 - Wheel Hub Puller, with Adjusting Spindle, without Hydr. Cyl. Part No. KL-0041-3800 KL-0041-3802 KL-0039-1920-4 KL-0041-3812 KL-0041-3821 KL-0041-3822 3.3-03 (108) Description Wheel hub puller (base tool), with adjusting spindle Adaptor M42x2 Clamping nut, Ø 38 mm Clamping nut, Ø 30 mm Plate with magnet 4 mm Plate with magnet 6 mm Qty. 1 1 1 1 1 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 109 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Wheel Hub Puller, without Hydr. Cyl., in a Foam Insert (German Utility Model) KL-0041-380 E KL-0041-380 E Wheel hub bearing units or wheel hubs having a diameter of up to 250 mm can be extracted quickly, safely and professionally by using the KL-0041-380 E wheel hub puller. For this, the hydraulic cylinder KL-0040-2500 and pull spindle M20 x 550 KL-0039-1920-1 are necessary. The tool control foam insert of the KL-4999-131..-Series is designed to keep the tools of the KL-0041-.. Wheel Bearing Tool Series always properly organised and well protected. The module can conveniently be stored in a workshop trolley such as the KL-4999-120 but also fits snugly in the robust stackable plastic storage cases of the KL-4999-139..-Series. This ingenious tool storage system from KLANN allows you to find the tool you need quickly and easily, and to identify missing tools at a glance. As a result, repairs can be carried out more efficiently - saving you time and money. The foam inserts are provided with specifically tool-shaped spaces to ensure that tools are safely stored and can be taken out and put back in place with ease. Note: The plates KL-0041-3821 and KL-0041-3822 are used as spacer/adjustment plates. They are necessary when, while extracting a wheel hub, the support takes place via the bottom side of the hooks and if the supporting surface is not even. Scope of Delivery: KL-0041-380 E Wheel Hub Puller without Hydr. Cyl., in a Foam insert Part No. KL-0041-380 KL-4999-1315 Description Wheel Hub Puller, without Hydraulic Cylinder Foam insert Qty. 1 1 Wheel Hub Puller, without Hydr. Cyl., in a Plastic Storage Case Wheel hub bearing units or wheel hubs having a diameter of up to 250 mm can be extracted quickly, safely and professionally by using the KL-0041-380 wheel hub puller. For this, the hydraulic cylinder KL-0040-2500 and pull spindle M20 x 550 KL-0039-1920-1 are necessary. (German Utility Model) KL-0041-380 K KL-0041-380 K Note: The plates KL-0041-3821 and KL-0041-3822 are used as spacer/adjustment plates. They are necessary when, while extracting a wheel hub, the support takes place via the bottom side of the hooks and if the supporting surface is not even. Scope of Delivery: KL-0041-380 K Wheel Hub Puller without Hydr. Cyl., in a Storage case Part No. KL-0041-380 E KL-4999-1391 Description Wheel Hub Puller, without Hydraulic Cylinder, in a foam insert Plastic storage case Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Qty. 1 1 (109) 3.3-04 Kapitel_3_GB.fm Seite 110 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units VW - Audi KL-0041-490 K Wheel Bearing Tool, in a Plastic Storage Case KL-0041-490 K (Pat.) PM The KL-0041-490 K wheel bearing tool enables the quick, safe and accurate installation of wheel hub bearing units. For this, the Hydraulic Cylinder KL-0040-2500 and pull spindle M20 x 550 KL-0039-1920 are necessary. Scope of Delivery: KL-0041-490 K Wheel Bearing Tool, in a Plastic Storage Case Part No. KL-0041-490 E KL-4999-1392 KL-0041-490 E Description Wheel Bearing Tool, in a Foam insert Plastic Storage Case Wheel Bearing Tool, in a Foam Insert Qty. 1 1 (Pat.) KL-0041-490 E The KL-0041-490 E wheel bearing tool enables the quick, safe and accurate installation of wheel hub bearing units. For this, the Hydraulic Cylinder KL-0040-2500 and pull spindle M20 x 550 KL-0039-1920 are necessary. The tool control foam insert of the KL-4999-131..-Series is designed to keep the tools of the KL-0041-.. Wheel Bearing Tool Series always properly organised and well protected. The module can conveniently be stored in a workshop trolley such as the KL-4999-120 but also fits snugly in the robust stackable plastic storage cases of the KL-4999-139..-Series. This ingenious tool storage system from KLANN allows you to find the tool you need quickly and easily, and identify missing tools at a glance. As a result, repairs can be carried out more efficiently saving you time and money. The foam insert is provided with specifically tool-shaped spaces to ensure that tools are safely stored and can be taken out and put back in place with ease. Scope of Delivery: KL-0041-490 E Wheel Bearing Tool, in a Foam insert Part No. Description KL-0041-490 KL-4999-1317 Wheel Bearing Tool Foam insert Qty. 1 1 Scope of Delivery: KL-0041-490 Wheel Bearing Tool Part No. Description KL-0039-480 KL-0039-1272 KL-0039-1359 KL-0039-1682 KL-0041-3921 KL-0041-4200 KL-0041-4204 KL-0041-4300 KL-0215-4003 Wheel Bearing Tool Pressure ring, Ø 72 mm Centring ring, Ø 59 mm Pressure/Support sleeve (short), Ø 82 mm Pressure screw M12x1.25 Clamping jaws (pair) Pressure/support sleeve Clamping jaws (pair), Ø 66 mm Screw M10 x 80 mm Qty. 1 1 1 1 2 1 1 1 4 Scope of Delivery: KL-0041-480 Wheel Bearing Tool 3.3-05 (110) Part No. Description KL-0039-1265 KL-0039-1273 KL-0039-1283 KL-0039-1288 KL-0039-1289 KL-0039-1502 KL-0039-1674 KL-0039-1802 KL-0039-1803 KL-0041-3931 KL-0041-4400 B KL-0041-4500 B KL-0041-4600 D KL-0041-4601 KL-0041-4602 KL-0041-4607 KL-0041-4608 D Pressure ring, Ø 65 mm Pressure ring, Ø 73 mm Pressure ring, Ø 83 mm Pressure ring, Ø 88 mm Pressure ring, Ø 89 mm Pressure ring, Ø 93 mm Pressure/Support sleeve (short), Ø 74 mm Centring sleeve (long), Ø 27.4 mm Centring sleeve (long), Ø 29.7 mm Pressure screw M14x1.5 Clamping jaws (pair), Ø 72 mm Clamping jaws (pair), Ø 85 mm Clamping jaws (pair), Ø 78 mm Guide sleeve, Ø 29.5 mm Guide sleeve, Ø26.3 mm Housing Cap Qty. 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 111 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units VW - Audi Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Wheel Bearing Tool, with Hydraulic Cylinder (Pat.) KL-0041-42 KL-0041-42 Suitable for vehicles with bearing-Ø 62 mm e.g. Audi A2, VW Lupo etc. The wheel bearing tool KL-0041-42 enables the quick and safe installation of wheel hub bearing units without the risk of damaging them. Note: The wheel hub puller KL-0041-38 is needed for removing wheel hub- /bearing units. A hydraulic pump is necessary to drive the hydraulic cylinder KL-0040-2500. KL-0041-420 Scope of Delivery: KL-0041-42 Wheel Bearing Tool, with Hydraulic Cylinder Part No. KL-0040-2500 KL-0041-420 Description Hydraulic Cylinder 17 t Wheel bearing tool, Lupo (Ø62 mm), without Hydr. Cyl. Qty. 1 1 KL-0041-421 Scops of Delivery: KL-0041-420 Wheel Bearing Tool, without drive Part No. KL-0039-1002 KL-0039-1003 KL-0039-1920-1 KL-0040-3009 KL-0041-421 Description Retainer adaptor for clamping nut andpressure spindle with O-ring Retainer adaptor for Hydraulic Cylinder with O-ring Pull spindle M20 Clamping nut Upgrade Kit Lupo Ø 62 mm Qty. 1 1 1 1 1 Scope of Delivery: KL-0041-421 Upgrade Kit Part No. KL-0041-4200 KL-0041-3921 KL-0039-1265 KL-0039-1359 KL-0041-4204 Description Clamping jaws (pair) Ø 62 mm Pressure screw M12x1.5 Pressure ring Ø 65 mm Centring ring Ø 59 mm Pressure- / Support Sleeve Qty. 1 4 1 1 1 E Wheel Bearing Tool with Hydraulic Cylinder Wheel hub bearing unit (German Utility Model) KL-0041-43 KL-0041-43 Suitable for vehicles with bearing-Ø 66 mm e.g VW Polo 2002 onwards, Skoda Fabia 2000 onwards etc. The wheel bearing tool KL-0041-43 enables the quick and safe installation of wheel hub bearing units without the risk of damaging them. KL-0041-430 Note: The wheel hub puller KL-0041-38 is required for removing wheel hub- /bearing units. A hydraulic pump, is required to drive the Hydraulic Cylinder KL-0040-2500. Scope of Delivery: KL-0041-43 Wheel Bearing Tool with Hydraulic Cylinder Part No. KL-0040-2500 KL-0041-430 Description Hydraulic Cylinder 17 t Wheel bearing tool Ø 66 mm, without Hydraulic Cylinder Qty. 1 1 KL-0041-431 Scope of Delivery: KL-0041-430 Wheel Bearing Tool without Hydraulic Cylinder Part No. KL-0039-1002 KL-0039-1003 KL-0039-1920-1 KL-0040-3009 KL-0041-431 Description Retainer adaptor for clamping nut and pressure spindle with O-ring Retainer adaptor for Hydraulic Cylinder with O-ring Pull spindle M20 Clamping nut Upgrade Kit Polo / Fabia Ø 66 mm Qty. 1 1 1 1 1 Scope of Delivery: KL-0041-431 Upgrade Kit Part No. KL-0041-4300 KL-0041-3931 KL-0039-1265 KL-0041-4204 Description Clamping jaws (pair) Ø 66 mm Pressure screw M14x1.5 Pressure ring Ø 65 mm Pressure- / Support Sleeve Qty. 1 5 1 1 E Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Wheel hub bearing unit insertion (111) 3.3-06 Kapitel_3_GB.fm Seite 112 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units VW - Audi KL-0041-44 B Wheel Bearing Tool with Hydraulic Cylinder KL-0041-44 B (Pat.) Suitable for vehicles with bearing-Ø 72 mm, e.g. Audi A2 (model 2000 onwards), Seat Ibiza (model 2002 onwards), Škoda Fabia (model 2000 onwards) and VW Polo (model 2002 onwards) Fox, etc KL-0041-440 B The wheel bearing tool KL-0041-44 B enables the quick and safe installation of wheel hub bearing units without the risk of damaging them. Note: The wheel hub puller KL-0041-38 is needed to remove wheel hub- /bearing units. A hydraulic pump is needed to drive the Hydraulic Cylinder KL-0040-2500. KL-0041-441 B Scope of Delivery: KL-0041-44 B Wheel Bearing Tool with Hydraulic Cylinder Part No. KL-0040-2500 KL-0041-440 B Description Hydraulic Cylinder 17 t Wheel bearing tool without Hydraulic Cylinder Qty. 1 1 Scope of Delivery: KL-0041-440 B Wheel Bearing Tool without Hydraulic Cylinder Part No. KL-0039-1002 KL-0039-1003 KL-0039-1920-1 KL-0040-3009 KL-0041-441 B Description Retainer adaptor for clamping nut and pressure spindle with O-ring Retainer adaptor for hydraulic cylinder with O-ring Pull spindle M20 Clamping nut Upgrade Kit Polo Ø 72 mm Qty. 1 1 1 1 1 Scope of Delivery: KL-0041-441 B Upgrade Kit E Wheel hub bearing unit KL-0041-45 B Part No. KL-0041-4400 B KL-0041-3931 KL-0039-1802 KL-0039-1265 KL-0039-1674 Wheel Bearing Tool with Hydraulic Cylinder KL-0041-45 B Description Clamping jaws (pair) Ø 72 mm Pressure screw M14x1.5 Centring sleeve long Ø 27.4 mm Pressure ring Ø 65 mm Press/support sleeve short Ø 74 mm Qty. 1 5 1 1 1 (Pat.) Suitable for vehicles with bearing-Ø 85 mm e.g. VW T5 front and rear axle, VW Touareg and Porsche Cayenne front axle. KL-0041-450 B The wheel bearing tool KL-0041-45 B enables the quick and safe installation of wheel hub bearing units without the risk of damaging them. Note: The wheel hub puller KL-0041-38 is required to remove wheel hub bearing units. A hydraulic pump is required to drive the Hydraulic Cylinder KL-0040-2500. Scope of Delivery: KL-0041-45 B Wheel Bearing Tool with Hydr. Cyl., VW-T5 (bearing-Ø 85 mm) KL-0041-451 B Part No. KL-0040-2500 KL-0041-450 B Description Hydraulic Cylinder 17 t Wheel bearing tool Ø 85 mm without Hydraulic Cylinder 17 t Qty. 1 1 Scope of Delivery: KL-0041-450 B Wheel Bearing Tool without Hydr. Cyl. VW-T5 (bearing-Ø85mm) Part No. KL-0041-451 B KL-0039-1002 KL-0039-1003 KL-0039-1920-1 KL-0040-3009 Description Upgrade Kit, VW-T5 Ø 85 mm Retainer adaptor for clamping nut and pressure spindle with O-ring Retainer adaptor for Hydraulic Cylinder with O-ring Pull spindle M20 Clamping nut Qty. 1 1 1 1 1 Scope of Delivery: KL-0041-451 B Upgrade Kit, VW-T5 (Bearing Ø 85 mm) E 3.3-07 (112) Wheel hub bearing unit Part No. KL-0041-4500 B KL-0041-3931 KL-0039-1502 KL-0039-1803 KL-0039-1273 KL-0039-1289 Description Pair of clamping jaws Ø 85 mm Pressure screw M14x1.5 Pressure ring Ø 93 mm Centring sleeve (long) Ø 29.7 mm Pressure ring Ø 73 mm Pressure ring Ø 89 mm Qty. 1 5 1 1 1 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 113 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units VW - Audi, Ford, Volvo, Porsche Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Wheel Bearing Tool Set, with Hydraulic Cylinder KL-0041-41 KL-0041-41 Suitable for VW Touareg and Porsche Cayenne. The wheel bearing tool set KL-0041-41 enables the quick and safe removal and installation of wheel hub-/bearing units without the risk of damaging them. Note: A hydraulic pump is necessary to drive the Hydraulic Cylinder KL-0040-2500. KL-0041-410 KL-0041-411 Scope of Delivery: KL-0041-41 Wheel Bearing Tool Set, with Hydr. Cyl. Part No. KL-0040-2500 KL-0040-2512 KL-0041-410 Description Hydraulic Cylinder 17 t Pull spindle Wheel bearing tool set without Hydraulic Cylinder Qty. 1 1 1 Scope of Delivery: KL-0041-410 Wheel Bearing Tool Set, without Hydr. Cyl. Part No. KL-0330-0002 KL-0330-0003 KL-0330-0004 KL-0039-1920-4 KL-0041-411 Description Spacer Hexagon socket screw M12 x 30 mm Bearing bridge Clamping nut Ø 38 mm Upgrade kit Touareg / Cayenne Qty. 2 4 1 1 1 Scope of Delivery: KL-0041-411 Update Kit, Touareg / Cayenne Part No. KL-0041-4110 KL-0041-4100 KL-0041-4113 Description Base plate, Touareg / Cayenne Clamping jaws (pair), VW-Touareg Pressure disc (Ø 83 mm) Qty. 1 1 1 E Extracting a wheel hub bearing unit. Wheel Bearing Tool with Hydraulic Cylinder (Pat.) KL-0041-46 D KL-0041-46 D Suitable for vehicles with bearing-Ø78 mm; e.g. Ford Focus II, C-Max (10/ 03 onwards); Mazda 3 (from 10/03 to 06/09) Volvo C30, C70 II, S40 II, V50; and bearing-Ø82 mm e.g. Ford S-Max (2006 onwards), Galaxy (2006 onwards), Mondeo IV (2006 onwards); Volvo S60 II, S80 II, V60, V70 III (10/ 2007 onwards), XC60, XC70 II. Designed for the quick and safe installation of wheel hub bearing units in-situ on the vehicle. Due to its special design, this tool ensures that during the mounting process there will only be a pressure on the outer bearing race and not on the wheel hub. This prevents damage to the bearing. Professional installation of wheel hub bearing units is almost impossible without the use of this tool. KL-0041-460 D KL-0041-461 D Note: To remove wheel hub bearing units, the wheel hub puller KL-0041-38 is required. To drive the Hydraulic Cylinder KL-0040-2500, a hydraulic pump is required. PM Scope of Delivery: KL-0041-46 D Wheel Bearing Tool with Hydr. Cyl. Part No. KL-0040-2500 KL-0041-460 D Description Hydraulic Cylinder 17 t Wheel bearing tool without Hydraulic Cylinder Qty. 1 1 Scope of Delivery: KL-0041-460 D Wheel Bearing Tool with Hydr. Cyl. Part No. KL-0041-461 D KL-0039-1002 KL-0039-1003 KL-0039-1920-1 KL-0040-3009 Description Upgrade kit Volvo Retainer adaptor for clamping nut and pressure spindle with O-ring Retainer adaptor for hydraulic cylinder with O-ring Pull spindle M20 Clamping nut Qty. 1 1 1 1 1 Scope of Delivery: KL-0041-461 D Upgrade Kit Part No. KL-0041-4600 D KL-0041-4607 KL-0041-4608 D KL-0039-1288 KL-0041-3931 KL-0041-4601 KL-0039-1272 KL-0041-4602 KL-0039-1682 Description Clamping jaws (pair) Ø 78 mm Housing Cover Pressure ring Ø 88 mm Pressure screw M14x1.5 Guide sleeve Ø 29.5 mm Pressure ring Ø 72 mm Guide sleeve Ø 26.3 mm Pressure-/support sleeve (short) Ø 82 mm Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Qty. 1 1 1 1 5 1 1 1 1 E Inserting a wheel hub bearing unit (113) 3.3-08 Kapitel_3_GB.fm Seite 114 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units Mercedes KL-0041-51 K Wheel Bearing Tool with 17 t Hydraulic Cylinder KL-0041-51 K (Patented) Designed for the front axle on Mercedes-Benz Vito/Viano (W639), Sprinter (906), and VW Crafter (2E/2F) vehicles (equipped with rear-wheel drive). This tool allows the removal and installation of wheel hub bearing units on the specified front axles to be performed without the need for removing the steering knuckle from the vehicle. The KL-0041-51 K wheel bearing tool is used in conjunction with the wheel hub bearing unit from FAG (Schaeffler Automotive Aftermarket) thus providing you with the ideal solution for professional repairs that will save you time and money. At present, the vehicle manufacturers Mercedes-Benz und Volkswagen only offer complete steering knuckles with a pre-assembled wheel hub bearing unit for these types of repairs. This option, however, makes additional wheel alignment necessary which would involve further costs. Application Video Scope of Delivery: KL-0041-51 K Wheel Bearing Tool with Hydraulic Cylinder Advantages: Time savings of up to 60 %. Substantial cost savings. Eliminates the need for removing the steering knuckle from the vehicle. Eliminates the need for performing wheel alignments. The (17 t) KL-0040-2500 Hydraulic Cylinder can universally be used on other KLANN tools to exert pulling or pushing force. KL-0041-50 K Part No. Description KL-0041-510 K KL-0040-2500 Wheel Bearing Tool MB Sprinter / VW Crafter, without Hydr. Cyl. Hydraulic Cylinder Qty. KL-0041-510 K Wheel Bearing Tool without Hydraulic Cylinder Like the KL-0041-51 K, however, without Hydraulic Cylinder KL-0040-2500. Scope of Delivery: KL-0041-510 K Wheel Bearing Tool without Hydr. Cyl. Part No. Description KL-0041-500 K KL-0041-5030 Wheel Bearing Tool, without 17 t Hydraulic Cylinder Upgrade Kit, Pull / Pressure Plate for Bearing-Ø 92 mm Qty. Wheel Bearing Tool with Hydraulic Cylinder KL-0041-50 K 1 1 1 1 (Pat.) Designed for the front axle on Mercedes Sprinter (906) and VW Crafter (2E/2F) vehicles equipped with rear-wheel drive. This tool allows the removal and installation of wheel hub bearing units on the specified front axles to be performed without the need for removing the steering knuckle from the vehicle.The KL-0041-50 K wheel bearing tool is used in conjunction with the wheel hub bearing unit from FAG (Schaeffler Automotive Aftermarket) thus providing you with the ideal solution for professional repairs that will save you time and money. At present, the vehicle manufacturers Mercedes-Benz und Volkswagen only offer complete steering knuckles with a pre-assembled wheel hub bearing unit for these types of repairs. This option, however, makes additional wheel alignment necessary which would involve further costs. Scope of Delivery: KL-0041-50 K Wheel Bearing Tool with Hydraulic Cylinder Part No. Description KL-0041-500 K KL-0040-2500 Wheel Bearin Tool without Hydraulic Cylinder Hydraulic Cylinder Qty. 1 1 Scope of Delivery: KL-0041-500 K Wheel Bearing Tool without Hydr. Cyl. Part No. Description KL-0041-501 KL-0041-502 KL-0041-5090 Base Tool Pull / Pressure Plate with Bridge for Bearing-Ø 96 mm Plastic Storage Case Qty. 1 1 1 Scope of Delivery: KL-0041-501 Base Tool Advantages: Time savings of up to 60 %. Substantial cost savings. No need to remove the steering knuckle from the vehicle. No need to perform a wheel alignment. The 17 t KL-0040-2500 hydraulic cylinder can universally be used on other KLANN tools to exert pulling or pushing force. 3.3-09 (114) Part No. Description KL-0041-5001 KL-0041-5002 KL-0041-5003 KL-0041-5004 KL-0041-5005 KL-0041-5006 KL-0041-5007 KL-0041-5008 KL-0041-5009 KL-0041-5010 KL-0041-5011 KL-0041-5012 KL-0041-5013 Base plate Supporting rod with transverse bore Screw with cone M16x1.5 x 80 mm Washer Ø 19 mm Hexagon socket screw M14 x 70 mm Shoulder nut M18 Reinforcing rail 140 mm Reinforcing rail 275 mm Supporting rod 275 mm Adaptor 2¼“-14 UNS to M42x2 Pull / pressure spindle M20 x 600 mm Steering knuckle mounting bracket Pressure nut with guide pin Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 Scope of Delivery: KL-0041-502 Pull / Pressure Plate with Bridge Part No. Description KL-0041-5020 KL-0041-5021 KL-0041-5022 KL-0041-5023 KL-0041-5024 KL-0041-5025 Pull / pressure plate for bearing -Ø96 mm Bridge with thread insert Spacer sleeve Ø27 x 50 mm Hexagon socket screw M16 x 90 mm Knurled screw M14x1.5 Retaining pin with O-ring Qty. 1 1 1 1 1 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 115 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hub Bearing Units Mercedes Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Pull / Pressure Plate for Bearing-Ø 92 mm Designed for the Mercedes Vito / Viano (W636) equipped with rear-wheel drive. The kit requires the wheel bearing tool KL-0041-50. (German Utility Model) KL-0041-5030 KL-0041-5030 Scope of delivery: KL-0041-5030 Pull / Pressure Plate for Bearing-Ø 92 mm Part No. Description KL-0041-5030-1 KL-0041-5030-2 Pull / Pressure Plate for Bearing-Ø 92 mm Closing plate Qty. 1 1 Upgrade Kit KL-0041-504 Designed for the front axle on Mercedes Sprinter (906) and VW Crafter (2E/2F) vehicles equipped with all-wheel drive. KL-0041-504 The kit allows the removal and installation of wheel bearings and hubs. For this, the wheel bearing tool KL-0041-50 K or KL-0041-51 K is necessary. PM Scope of delivery: KL-0041-504 Upgrade Kit, MB Sprinter/VW Crafter AWD Part No. Description KL-0039-1002 KL-0039-1003 KL-0039-1920-4 KL-0041-506 KL-0041-5041 Retainer adaptor for clamping nut M20 Retainer adaptor for hydraulic cylinder Clamping nut Ø 38 mm Upgrade kit (small kit) MB Sprinter all-wheel drive Pressure nut with guide Qty. 1 1 1 1 1 Upgrade Kit (Small Kit) KL-0041-506 Designed for the front axle on Mercedes Sprinter (906) and VW Crafter (2E/ 2F) vehicles equipped with all-wheel drive. KL-0041-506 The kit allows the removal and installation of wheel bearings and hubs. For this, the wheel bearing tool KL-0041-50 K or KL-0041-51 K, retainer adaptor KL-0039-1002, retainer adaptor KL-0039-1003, clamping nut KL-0039-1920-4, and pressure nut KL-0041-5041 are necessary. PM Scope of Delivery: KL-0041-506 Upgrade Kit (Small Kit) MB Sprinter / VW Crafter AWD Part No. Description KL-0039-1351 KL-0039-1270 KL-0039-1295 Centring ring Ø 51 mm Pressure ring Ø 70 mm Pressure ring Ø 95 mm Qty. 1 1 1 Upgrade Kit KL-0041-505 Designed for the front axle on Mercedes Vito / Viano (W639) vehicles equipped with all-wheel drive. KL-0041-505 The kit allows the removal and installation of wheel bearings and hubs. For this, the wheel bearing tool KL-0041-50 K or KL-0041-51 K is necessary. Scope of Delivery: KL-0041-505 Upgrade Kit, MB Vito/Viano All-Wheel Drive Part No. Description KL-0039-1002 KL-0039-1003 KL-0041-507 KL-0041-5041 KL-0039-1920-4 Retainer adaptor for clamping nut M20 Retainer adaptor for Hydraulic Cylinder Upgrade Kit (small kit) Vito / Viano all-wheel drive Pressure nut with guide Clamping nut Ø 38 mm Qty. 1 1 1 1 1 Upgrade Kit (Small Kit) KL-0041-507 Designed for the front axle on Mercedes Vito/Viano (W639) equipped with all-wheel drive. KL-0041-507 The kit allows the removal and installation of wheel bearings and hubs. For this, the wheel bearing tool KL-0041-50 K or KL-0041-51 K, retainer adaptor KL-0039-1002, retainer adaptor KL-0039-1003, and pressure nut KL-0041-5041 are necessary. Scope of Delivery: KL-0041-507 Upgrade Kit (Small Kit) MB Vito/Viano AWD Part No. Description KL-0039-1350 KL-0039-1270 KL-0039-1274 KL-0039-1291 Centring ring Ø 50 mm Pressure ring Ø 70 mm Pressure ring Ø 74 mm Pressure ring Ø 91 mm Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Qty. 1 1 1 1 (115) 3.3-10 Kapitel_3_GB.fm Seite 116 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hubs KL-0174 Puller Series The KL-0174-.. Puller Series is designed for the professional removal of drive shafts that are bonded with Loctite or corroded in place. The tools are used in conjunction with the hydraulic cylinder (17t) KL-0040-2500 (17t.) and pressure spindle KL-0039-1930 or hydraulic spindle (12t) KL-0045-7. The KL-0049-31 slide hammer puller allows the removal of wheel hubs, brake drums and half shaft to be performed in-situ on the vehicle. Puller plate The KL-0174-.. Puller Series can easily be upgraded to an all-purpose puller-system by combining the different puller plates, puller bolts, and drives. Nuts Puller Bolts Adaptor Spindle Application: Slide Hammer Puller Drive shaft pressing out: mechanical or hydraulic drive e.g. the use of the 17 t. hydraulic cylinder KL-0040-2500 and of the pressure spindle KL-0039-1930) allows you to press out even rusted, very stuck or glued drive shafts with ease. Wheel hubs, half shafts and brake drums removal: with slide hammer KL-0049-31 Wheel Hubs Standard Hub, 4 Wheel bolts Standard Hub, 5 Wheel nuts 4X4 Off-Road, 6 Wheel nuts By using the slide hammer KL-0049-31 wheel hubs, brake drums and half shafts can be removed directly in-situ on the vehicle. In order to select the correct puller, the following important data must be known: PCD and number of studs (3, 4, 5 or 6). important to determine the correct plate size with the correct hole pattern Position of wheel bolts number of pitches (here 4) Pitch Circle Diameter (PCD) Wheel Hub Wheel nuts (type M) or Screws (type B) and thread diameters. important to determine the puller bolts with inner or outer threads. Thread diameter of wheel bolts or nuts 3.4-01 (116) What drive method is to be used, mechanical spindle, slide-hammer, Hydraulic spindle or Hydraulic Cylinder? important to determine the appropriate adaptor. (see table) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 117 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hubs Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. KL-0174 Puller Series Components for the assembly of a Puller from the Puller-Series KL-0174-... The puller plates with the sizes 0, 1, 2 and 3 can be assembled to an all-purpose puller-system by using different adaptors, spindles, puller bolts, screws and drives. 1. Assembling and mounting the puller: 2. Pressing out the drive shaft: 3. Extracting the wheel hub: Removing a hub using the slide-hammer Examples of application: Pressing out the drive-shaft Pressing out the drive-shaft using the 17 t Hydraulic Cylinder. Pressing out the drive-shaft using the mechanical spindle. KL-0174-559 KL-0174-559 KL-0040-2500 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (117) 3.4-02 Kapitel_3_GB.fm Seite 118 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hubs KL-0174-110 Puller Set KL-0174-110 Suitable for VW-Audi, Alfa Romeo, BMW, Citroën, Fiat, Ford, Mercedes, Vauxhall/Opel, Peugeot, Porsche, Renault, Seat, Škoda, etc. Designed to press out drive shafts mechanically. Even bonded, corroded or heavily seized drive shafts are no longer an issue by using the hydraulic cylinder 17 t which is available as accessory. Note: The universal puller set KL-0174-110 can easily be upgraded with additional puller discs, adaptors, spindles and puller bolts. Scope of Delivery: KL-0174-110 Puller Set Part No. KL-0174-240 KL-0174-723 KL-0174-724 KL-0174-701 KL-0174-547 KL-0174-620 KL-0174-111 Description Puller plate, size 2 (3-,4-and 5-hole) Puller bolt type B, M12x1.5 (l=100) Puller bolt type B, M14x1.5 (l=100) Hex shoulder nut M14 Adaptor 2¼"-14 UNS to M20x2 Spindle M20x2 x 230 mm Qty. 1 4 4 4 1 1 Puller Set with Slide Hammer KL-0174-111 Suitable for VW-Audi, Alfa Romeo, BMW, Fiat, Ford, Mercedes, Opel/ Vauxhall, Porsche, Renault, Seat, Škoda, etc. This set is designed to mechanically press out drive shafts with the aid of pressure spindle M20. It can also be used in conjunction with the slide hammer puller to remove wheel hubs, half-shafts etc. Even bonded, corroded or severely seized shafts can be pressed out without any trouble using the 17 t Hydraulic Cylinder (optionally available as accessory) instead of pressure spindle M20. Note: The KL-0174-111 Universal Puller Set can be further enhanced with additional puller plates, adaptors, spindles and puller bolts. Scope of Delivery: KL-0174-111 Puller Set with Slide Hammer Part No. KL-0174-240 KL-0174-723 KL-0174-724 KL-0174-701 KL-0174-547 KL-0174-620 KL-0049-31 KL-0174-150 E Description Puller plate, size 2 (3-,4-and 5-hole) Puller bolt, type B, M12x1.5 (l=100) Puller bolt, type B, M14x1.5 (l=100) Hex shoulder nut M14 Adaptor 2¼"-14 UNS to M20x2 Spindle M20x2 x 230 mm Slide hammer puller, 4.8 kg Puller Set, in a Foam Insert Qty. 1 4 4 4 1 1 1 KL-0174-150 E KL-0174-150 E Scope of Delivery: KL-0174-150 E Puller Set, in a Foam Insert Part No. KL-0174-150 KL-4999-1316 KL-0174-150 K Description Puller Set (see Page 10-33) Foam Insert Puller Set, in a Plastic Storage Case Qty. 1 1 KL-0174-150 K KL-0174-150 K Scope of Delivery: KL-0174-150 K Puller Set, in a Plastic Storage Case Part No. KL-0174-150 E KL-4999-1391 3.4-03 (118) Description Puller Set, in a Foam Insert (see Page 10-33) Plastic Storage Case Qty. 1 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 119 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hubs Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Puller Plates KL-0174-.. Components for the assembly of a Puller from the Puller-Series KL-0174-... KL-0174-020 The puller plates can be assembled to an all-purpose puller-system by using different adaptors, spindles, puller bolts, screws and drives. Puller Plate, Size 0 KL-0174-020 Technical Data: Spindle Inner Thread: M16x1.5 PCD: 40 - 88 mm Outer-Ø: 108 mm Fixing Hole Pattern: 2, 3, 4-hole pitch Puller Plate, Size 1 (3-4-and 5-hole) KL-0174-140 Technical Data: Spindle Inner Thread: M42x2 PCD: 76 - 105 mm Outer-Ø: 130 mm Fixing Hole Pattern: 2, 3, 4, 5, 6-hole pitch Puller Plate, Size 2 (3-4-and 5-hole) KL-0174-240 Technical Data: Spindle Inner Thread: 2¼“-14 UNS PCD: 90 - 130 mm Outer-Ø: 160 mm Fixing Hole Pattern: 2, 3, 4, 5, 6-hole pitch Puller Plate, Size 3 (3-4-and 5-hole) KL-0174-360 Technical Data: Spindle Inner Thread: 2¼“-14 UNS PCD: 100 - 180 mm Outer-Ø: 220 mm Fixing Hole Pattern: 2, 3, 4, 5, 6-hole pitch Adaptor M42x2 to M14 Component for the assembly of a Puller from the Puller-Series KL-0174-... KL-0174-510 Adaptor M42x2 to M14 KL-0174-511 Adaptor M42x2 to M14x1.5 KL-0174-513 Adaptor M42x2 to M16x1.5 KL-0174-515 Adaptor M42x2 to M18x1.5 KL-0174-516 Adaptor M42x2 to M18x2.5 KL-0174-517 Adaptor M42x2 to M20x2 KL-0174-519 Adaptor M42x2 to M22x2 KL-0174-521 Adaptor M42x2 to M24x2 KL-0174-535 Adaptor 1½"-16 UN to M18 KL-0174-540 Adaptor 2¼"-14 UNS to M14 KL-0174-542 Adaptor 2¼"-14 UNS to M16x1.5 KL-0174-544 Adaptor 2¼"-14 UNS to M18x1.5 KL-0174-545 Adaptor 2¼"-14 UNS to M18 KL-0174-547 Adaptor 2¼"-14 UNS to M20x2 KL-0174-549 Adaptor 2¼"-14 UNS to M22x2 KL-0174-551 Adaptor 2¼"-14 UNS to M24x2 KL-0174-552 Adaptor 2¼"-14 UNS to M42x2 KL-0174-555 Adaptor 2¼"-14 UNS to 1½"-16 UN KL-0174-566 Adaptor 2¼"-14 UNS to M60x2 KL-0174-567 Adaptor 2¼"-14 UNS to G1 1/2"-11 KL-0174-559 Adaptor 2¼"-14 UNS to 2¼"-14 UNS KL-0174-543 Adaptor 2¼"-14 UNS to M16 KL-0174-563 Adaptor 2¼"-14 UN to Ø 60 mm KL-0174-565 Adaptor M68x2 to 2¼"-14 UNS Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 KL-0174-... KL-0174-510 (119) 3.4-04 Kapitel_3_GB.fm Seite 120 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hubs KL-0174-.. Spindles KL-0174-610 KL-0174-.. Component for the assembly of a Puller from the Puller-Series KL-0174-... KL-0174-610 Spindle M14x1.5 x 150 mm KL-0174-811 Spindle M16x1.5 x 50 mm KL-0174-615 Spindle M18x1.5 x 150 mm KL-0174-618 Spindle M20x1.5 x 230 mm KL-0174-619 Spindle M20x2 x 150 mm KL-0174-623 Spindle M22x2 x 150 mm KL-0174-624 Spindle M22x2 x 230 mm KL-0174-620 Spindle with pin (Ø 14 mm) M20x2 x 230 mm KL-0174-812 Spindle with pin (Ø 14 mm) M16x1.5 x 150 mm KL-0174-817 Spindle with pin (Ø 14 mm) M20x1.5 x 150 mm Puller Bolt Type B, M12x1.25 KL-0174-722 Outer thread (Wheel bolt system) Technical Data: Distance area: KL-0174-.. 100 mm KL-0174-722 Puller Bolt Type B, M12x1.25 KL-0174-723 Puller Bolt Type B, M12x1.5 KL-0174-724 Puller Bolt Type B, M14x1.5 KL-0174-725 Puller Bolt Type B, M16x1.5 KL-0174-726 Puller Bolt Type B, M12x1.75 KL-0174-727 Puller Bolt Type B, M14x1.25 Puller Bolt Type M, M12x1.25 KL-0174-762 Inner thread (Wheel nut system) Technical Data: Distance area: KL-0174-700 100 mm KL-0174-762 Puller Bolt Type M, M12x1.25 KL-0174-763 Puller Bolt Type M, M12x1.5 KL-0174-764 A Puller Bolt Type M, M14x1.5 KL-0174-765 Puller Bolt Type M, M16x1.5 KL-0174-767 Puller Bolt Type M, M14 KL-0174-768 Puller Bolt Type M, M12 Shoulder Nut Set (6 pcs.) M14 KL-0174-700 Technical Data: Size (waf): KL-0174-701 KL-0174-.. Shoulder Nut M14 Mechanical Drive KL-0174-547 3.4-05 (120) 22 mm Component for the assembly of a Puller from the Puller-Series KL-0174-... KL-0174-547 Adaptor 2¼"-14 UNS to M20x2 KL-0174-620 Spindle with pin (Ø 14 mm) M20x2 x 230 mm Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 121 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hubs Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. KL-0042-... Inner bearing race puller & ' (Choose the appropriate pulling technique) Technique 1 Technique 2 When using technique 1, the collet chuck engages behind the inner bearing race. When using technique 2, the collet chuck engages the groove/recess of the inner bearing race. The problem: Inner bearing race Wheel hub Identify the inner bearing race Ø Inner bearing race Wheel hub Wheel hub Determine suitable collet chuck. For this, measure the inner bearing race-Ø on the area to be clamped. 2. Place the pulling device on the inner bearing race and close the collet chuck. 3. Remove the inner bearing race. Close the collet chuck by tightening the clamping nut. Remove the inner bearing race from the wheel hub by screwing in the pressure spindle. Accessories (on demand): 1993 U-20 CODE:1436686 - Reversible ratchet Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (121) 3.4-06 Kapitel_3_GB.fm Seite 122 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hubs KL-0045-7 Hydraulic Spindle 12 t M42x2 KL-0045-7 The KL-0045-7 is a hydraulic spindle with a maximum admissible force capacity of 120 kN (12 t) designed to fit a wide range of KLANN tool systems. The base tool KL-0045-700 consist of a body made of high-grade steel, two internal pistons, cup seals and various screw joints. The spindle is operated via a pressure screw. If the hydraulic spindle KL-0045-7 is combined with tools of the KL-0174-Series, the adaptor KL-0174-552 (2¼"-14 UNS to M42x2) is needed when the perforated puller plates size 2 and size 3 are used. Scope of Delivery: KL-0045-7 Hydraulic spindle 12 t M42x2 Part No. KL-0045-700 KL-0045-7009 KL-0045-7020 Description Hydraulic spindle 12 t M42x2 base tool Press piece short Press piece long KL-0040-2500 Qty. 1 1 1 Technical Data: Maximum admissible force Maximum stroke Thread of cylinder Length without ‘T’ Handle Weight 120 kN (12 t) 16 mm M42x2 240 mm 2.3 kg Hydraulic Cylinder, 17 t KL-0040-2500 Due to its special design as a tubular piston cylinder and the possibility to be used in conjunction with various spindles, the Hydraulic Cylinder KL-0040-2500 is suitable for pulling and pushing operations. Application: In conjunction with various KLANN tools, the Hydraulic Cylinder (17 t) KL-0040-2500 can be used for the removal and installation of drive shafts, wheel hubs, wheel bearings, silentblocs and suspension ball joints. Technical Data: Note: A hydraulic pump is needed to drive the Hydraulic Cylinder KL-0040-2500. For accessories such as coupling, hydraulic pump, pressure gauge etc., please refer to chapter 4. KL-0039-1930 Maximum admissible force: Maximum stroke: Maximum oil pressure: Maximum volume of oil: Piston area: Thread in tubular piston: Retaining thread (pressure side): Retaining thread (pulling side): Cylinder outer diameter: Cylinder overall length (piston retracted): Cylinder overall length (piston extended): Hydraulic fluid connection thread: Weight: 170 kN (17 t) 45 mm 700 bar 122 cm³ 27 cm² M20 2¼“-14 UNS M42x2 80 mm 202 mm 247 mm 3/8“NPT 5.2 kg Pressure Spindle, M20x350, with O-Ring KL-0039-1930 Technical Data: Pin-Ø: Overall length: Maximum load capacity: KL-0039-1935 Pressure Piece KL-0039-1935 KL-0174-856 This tool is necessary for pressing out drive shafts. It is used in conjunction with the KL-0174-.. Series, the KL-0040-2500 hydraulic cylinder and the KL-0039-1930 pressure spindle with pin-Ø 20 mm. Pressure piece for drive shafts KL-0174-856 3.4-07 (122) 20 mm 350 mm 20 t Designed to press out drive shafts. Used in conjunction with the tools of the KL-0174-.. Series and mechanical pressure spindles with a pin-Ø of 14 mm. Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 N Kapitel_3_GB.fm Seite 123 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hubs Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Adaptor 2¼"-14 UNS to 2¼"-14 UNS KL-0174-559 KL-0174-559 This adaptor is needed to operate the Hydraulic Cylinder KL-0040-2500 when using the perforated puller plates size 2 and size 3 of the KL-0174-.. Series with a pitch circle diameter of from 90 to 102 mm. Technical Data: External thread: Internal thread: 2¼“-14 UNS 2¼“-14 UNS Retaining thread for tool set Retaining thread for Hydraulic Cylinder Note: Other dimensions available upon request. Slide Hammer Puller, 4.8 kg, with Adaptor 2¼“-14 UNS to M18 Designed to extract wheel hubs, half-shafts, universally jointed drive shafts, brake drums etc. Used in conjunction with the KL-0174-Puller Series. KL-0049-31 KL-0049-31 Technical Data: Hammer weight: Length: Connection thread on tie rod: 4.8 kg 690 mm M18 Scope of Delivery: KL-0049-31 Slide Hammer Puller, 4.8 kg, with Adaptor 2¼“-14 UNS to M18 Part No. KL-0049-3001 KL-0049-3002 KL-0049-3003 KL-0049-3004 KL-0174-545 Description Tie rod for KL-0049-3 Hammer weight 4.8 kg for KL-0049-3 Handle for KL-0049-3 Hex nut M18 Adaptor 2¼"-14 UNS to M18 Qty. 1 1 1 1 1 Wheel Hub Puller (hydraulic) KL-0330-12 Suitable for Mercedes C-Class (W202, W203), E-Class (W210, W211), MClass (W163, W164), S-Class (W140), W124, W124T, W129, W201 etc. KL-0330-12 KL-0330-121 This tool allows the quick and safe extraction of seized wheel hubs to be performed in-situ on the vehicle without the risk of damaging the suspension. Scope of Delivery: KL-0330-12 Wheel Hub Puller (hydraulic) Part No. KL-0330-121 KL-0040-2500 KL-0040-2512 Description Wheel Hub Puller without drive Hydraulic Cylinder 17 t Pull spindle Qty. 1 1 1 Scope of Delivery: KL-0330-121 Wheel Hub Puller without drive Part No. KL-0330-1201 A KL-0330-0002 KL-0330-0003 KL-0330-0004 KL-0039-1920-4 Description Base plate Spacer Hexagon socket screw M12 x 30 mm Bearing bridge Clamping nut Ø 38 mm Qty. 1 2 4 1 1 Base Plate Suitable for Mercedes C-Class (W202, W203), E-Class (W210, W211), MClass (W163, W164), S-Class (W140), W124, W124T, W129, W201 etc. KL-0330-1201 A KL-0330-1201 A The KL-0330-1201 A base plate is intended for use in conjunction with wheel hub puller KL-0330 and base plate KL-0330-0001 to allow their application also on current vehicle models. Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (123) 3.4-08 Kapitel_3_GB.fm Seite 124 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hubs KL-010... Pairs of Pressure Screws KL-0105 For Wheel Hub extraction. Note: The Pressure Bolts are not suitable for all vehicles! KL-0105 Pair of Pressure Screws M12x1.25 Suitable for BMW, Ford, Mazda, Mercedes, Opel/Vauxhall, Renault, Seat, VW. Pair of Pressure Screws M14x1.5 Suitable for Audi, Citroën, Fiat, Mercedes, Peugeot, VW. KL-0155-9 KL-0106 Pair of Pressure Screws M12x1.5 Suitable for BMW, Ford, Mazda, Mercedes, Opel/Vauxhall, Renault, Seat, VW. Twin-Arm Puller with clamp KL-0155-9 Suitable for VW-Audi, Seat. With pushing adaptor. Specially designed to remove the inner bearing race from front wheel hubs. Technical Data: Pulling width: Pulling height: Max. Load: Weight: KL-0252-10 90 mm 100 mm 1t 1.7 kg Inner Bearing Race Puller KL-0252-10 Suitable for VW Golf (IV) with ABS-ring. Designed to remove the inner bearing race from the front wheel hub. KL-0042-90 K Inner Bearing Race Puller Set KL-0042-90 K Can be used universally on vehicles with an inner bearing race-Ø of from 44 mm to 72 mm, such as VW-Audi, Ford, Lancia, Renault, Seat, Škoda, etc. This tool is designed for the precise removal of inner bearing races from the wheel hub. The removal of the wheel hub usually leaves the inner bearing race on the wheel hub. It is almost impossible to remove inner bearing races without suitable tools. Makeshift methods using grinders, chisels and welding torches bear high accident risks such as the risk of severe personal injury or damage to the components. The puller set KL-0042-90 K allows inner bearing races with diameters from 44 mm up to 72 mm to be removed from the wheel hub within just a few minutes. Scope of Delivery: KL-0042-90 K Inner Bearing Race Puller Set Part No. Description KL-0042-900 Inner bearing race puller; base tool Qty. 1 KL-0042-9031 Collet chuck size 3, Ø 44 - 48 mm 1 KL-0042-9041 Collet chuck size 4, Ø 48 - 52 mm 1 KL-0042-9051 Collet chuck size 5, Ø 52 - 56 mm 1 KL-0042-9061 Collet chuck size 6, Ø 56 - 60 mm 1 KL-0042-9071 Collet chuck size 7, Ø 60 - 64 mm 1 KL-0042-9081 Collet chuck size 8, Ø 64 - 68 mm 1 KL-0042-9091 Collet chuck size 9, Ø 68 - 72 mm 1 KL-0042-9099 Plastic storage case 1 Scope of Delivery: KL-0042-900 Inner bearing race puller; base tool 3.4-09 (124) Part No. Description Qty. KL-0042-9001 Clamping nut 1 KL-0042-9002 Handle 1 KL-0042-9004 Special ring spanner size 36 mm 1 KL-0174-817 Spindle with pin M20x1.5 x 150 mm 1 KL-0174-851 Press piece for wheel hubs 1 KL-0174-854 Press piece for wheel hubs 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 125 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hubs Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Inner Bearing Race Pullers Inner Bearing Race Puller Size 3, Ø 44 - 48 mm KL-0042-... KL-0042-903 Suitable for inner bearing race-Ø 44 - 48 mm. e.g. on Lancia Cappa, Renault etc. Scope of Delivery: KL-0042-903 Inner Bearing Race Puller Part No. KL-0042-900 KL-0042-9031 Description Inner Bearing Race Puller Base tool Collet chuck Size 3, Ø 44 - 48 mm Inner Bearing Race Puller Size 4, Ø 48 - 52 mm Qty. 1 1 KL-0042-904 Suitable for inner bearing race-Ø 48 - 52 mm. e.g. on Ford Transit, T330 etc. KL-0042-903 These tools are designed for the precise removal of inner bearing races from the wheel hub. The removal of the wheel hub usually leaves the inner bearing race on the hub. It is almost impossible to remove inner bearing races without suitable tools. Makeshift methods using grinders, chisels and welding torches bear high accident risks such as the risk of severe personal injury or damage to the components. The puller set KL-0042-903 allows inner bearing races with diameters of from 44 mm up to 48 mm to be removed from the wheel hub within just a few minutes. Scope of Delivery: KL-0042-904 Inner Bearing Race Puller Size 4, Ø 48 - 52 mm Part No. KL-0042-900 KL-0042-9041 Description Inner Bearing Race Puller Base tool Collet chuck Size 4, Ø 48 - 52 mm Inner Bearing Race Puller Size 5, Ø 52 - 56 mm Qty. 1 1 KL-0042-905 e.g. KL-0042-903 Suitable for inner bearing race Ø 52 - 56 mm. e.g. on VW-Audi, Seat, Škoda etc. Scope of Delivery: KL-0042-905 Inner Bearing Race Puller Size 5, Ø 52 - 56 mm Part No. KL-0042-900 KL-0042-9051 Description Inner Bearing Race Puller Base tool Collet chuck Size 5, Ø 52 - 56 mm Inner Bearing Race Puller Size 6, Ø 56 - 60 mm Qty. 1 1 KL-0042-906 Suitable for inner bearing race Ø 56 - 60 mm. e.g. on Mercedes W168 etc. Scope of Delivery: KL-0042-906 Inner Bearing Race Puller Size 6, Ø 56 - 60 mm Part No. KL-0042-900 KL-0042-9061 Description Inner Bearing Race Puller Base tool Collet chuck Size 6, Ø 56 - 60 mm Inner Bearing Race Puller Size 7, Ø 60 - 64 mm Qty. 1 1 KL-0042-907 Suitable for inner bearing race Ø 60 - 64 mmm. e.g. on Mercedes W201, W202, W203, W210, W124, BMW, Peugeot, etc. Scope of Delivery: KL-0042-907 Inner Bearing Race Puller Size 7, Ø 60 - 64 mm Part No. KL-0042-900 KL-0042-9071 Description Inner Bearing Race Puller Base tool Collet chuck Size 7, Ø 60 - 64 mm Inner Bearing Race Puller Size 8, Ø 64 - 68 mm Qty. 1 1 KL-0042-908 Suitable for inner bearing race-Ø 64 - 68 mm. e.g. on Mercedes A-Class (W169), B-Class (W245), E-Class (W211), M-Class (W163), S-Class (W220), W124, W140. Scope of Delivery: KL-0042-908 Inner Bearing Race Puller Size 8, Ø 64 - 68 mm Part No. KL-0042-900 KL-0042-9081 Description Inner Bearing Race Puller Base tool Collet chuck Size 8, Ø 64 - 68 mm Inner Bearing Race Puller Size 9, Ø 68 - 72 mm Qty. 1 1 KL-0042-909 Suitable for inner bearing race-Ø 68 - 72 mm. e.g. on VW Touareg, Porsche Cayenne etc. Scope of Delivery: KL-0042-909 Inner Bearing Race Puller Size 9, Ø 68 - 72 mm Part No. KL-0042-900 KL-0042-9091 Description Inner Bearing Race Puller Base tool Collet chuck Size 9, Ø 68 - 72 mm Qty. 1 1 Accessories (on demand): 1993 U-20 CODE:1436686 - Reversible ratchet Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (125) 3.4-10 Kapitel_3_GB.fm Seite 126 Donnerstag, 31. Juli 2014 1:02 13 Wheel Hubs KL-0042-91 K Inner Bearing Race Puller Set, with Collet Chucks Size 4 and Size 5 KL-0042-91 K Universally suitable for vehicles with inner bearing race-Ø of from 48 mm up to 56 mm, e.g. VW-Audi, Ford, Lancia, Renault, Seat, Škoda, etc. This tool is designed for the precise removal of inner bearing races from the wheel hub. The removal of the wheel hub usually leaves the inner bearing race on the wheel hub. It is almost impossible to remove inner bearing races without the suitable tools. Makeshift methods using grinder, chisel and welding torch bear high accident risks such as the risk of severe personal injury or damage to the components. The puller set KL-0042-91 K allows inner bearing races with diameters of from 48 mm up to 56 mm to be removed from the wheel hub within just a few minutes. Scope of Delivery: KL-0042-91 K Inner Bearing Race Puller Set Part No. KL-0042-900 KL-0042-9041 KL-0042-9051 KL-0042-9099 KL-0042-92 K Description Inner Bearing Race Puller; Base Tool Collet chuck size 4; Ø 48 - 52 mm Collet chuck size 5; Ø 52 - 56 mm Plastic storage case Qty. 1 1 1 1 Inner Bearing Race Puller Set, with Collet Chucks in Size 6, 7, 8 KL-0042-92 K Universally suitable for vehicles with inner bearing race-Ø from 56 mm up to 68 mm e.g. VW-Audi, BMW, Ford, Lancia, Renault, Seat, Škoda, etc. This tool is designed for the precise removal of inner bearing races from the wheel hub. The removal of the wheel hub usually leaves the inner bearing race on the wheel hub. It is almost impossible to remove inner bearing races without suitable tools. Makeshift methods using grinders, chisels and welding torches bear high accident risks such as the risk of severe personal injury or damage to the components. The puller set KL-0042-92 K allows inner bearing races with diameters of from 56 mm up to 68 mm to be removed from the wheel hub within just a few minutes. Scope of Delivery: KL-0042-92 K Inner Bearing Race Puller Set, with Collet Chucks in Size 6, 7, 8 Part No. KL-0042-900 KL-0042-9061 KL-0042-9071 KL-0042-9081 KL-0042-9099 KL-0042-93 K Description Inner bearing race puller; base tool Collet chuck size 6; Ø 56 - 60 mm Collet chuck size 7; Ø 60 - 64 mm Collet chuck size 8; Ø 64 - 68 mm Plastic storage case Qty. 1 1 1 1 1 Inner Bearing Race Puller Set, with Collet Chucks in Size 3, 4, 5 KL-0042-93 K Universally suitable for vehicles with inner bearing race-Ø of from 44 mm up to 56 mm e.g. VW-Audi, Ford, Lancia, Renault, Seat, Škoda, etc. This tool is designed for the precise removal of inner bearing races from the wheel hub. The removal of the wheel hub usually leaves the inner bearing race on the wheel hub. It is almost impossible to remove inner bearing races without suitable tools. Makeshift methods using grinders, chisels and welding torches bear high accident risks such as the risk of severe personal injury or damage to the components. The puller set KL-0042-93 K allows inner bearing races with diameters of from 44 mm up to 56 mm to be removed from the wheel hub within just a few minutes. Scope of Delivery: KL-0042-93 K Inner Bearing Race Puller Set, with Collet Chucks in Size 3, 4, 5 Accessories (on demand): 1993 U-20 CODE:1436686 - Reversible ratchet 3.4-11 (126) Part No. KL-0042-900 KL-0042-9031 KL-0042-9041 KL-0042-9051 KL-0042-9099 Description Inner bearing race puller; base tool Collet chuck size 3, Ø 44 - 48 mm Collet chuck size 4, Ø 48 - 52 mm Collet chuck size 5, Ø 52 - 56 mm Plastic storage case Qty. 1 1 1 1 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 127 Donnerstag, 31. Juli 2014 1:02 13 Drive Shafts Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. CV Joint Splitter KL-0177-2 KL-0177-2 Suitable for VW-Audi, Opel/Vauxhall, Jap. vehicles, etc. Allows quick and easy separation of the outer constant velocity joint on drive shafts. The operation can be performed without removing the drive shaft from the vehicle. (On some cars it is not possible to pull off the CV joint) Important when changing the gaiter or CV joint. The various spindles ensure that this tool is universally suitable for a wide range of vehicles. Advantages: Substantial time savings Universal application. Eliminates risk of damage to components caused by hammers, chisels, etc. KL-0177-205 Scope of Delivery: KL-0177-2 CV Joint Splitter Part No. Description KL-0177-201 Press Frame Qty. 1 KL-0177-202 Clamping Jaw Set Ø 19 - 34 mm 1 KL-0177-205 Set of Spindles 1 Scope of Delivery: KL-0177-205 Set of Spindles Part No. Description KL-0177-2051 Spindle M16x1.5 inner thread Qty. 1 KL-0177-2052 Spindle M18x1.5 inner thread 1 KL-0177-2053 Spindle M20x1.5 inner thread 1 KL-0177-2054 Spindle M22x1.5 inner thread 1 KL-0177-2055 Spindle M24x1.5 inner thread 1 KL-0177-2056 Spindle M27x1.5 inner thread 1 KL-0177-2057 Spindle M30x1.5 inner thread 1 KL-0177-2061 Spindle M14x1.5 outer thread 1 KL-0177-2062 Spindle M16x1.5 outer thread 1 Drive Shaft Insertion Tool KL-0177-3 Suitable for VW-Audi (Touareg etc.) BMW, Mercedes, Opel/Vauxhall, Renault, Peugeot, Porsche (Cayenne etc.) etc. KL-0177-3 This tool is used for inserting drive shafts into wheel hubs. It is required for those vehicles that feature tight tolerances between the wheel hub and drive shaft splines. Various spindles ensure universal application. Scope of Delivery: KL-0177-3 Drive Shaft Insertion Tool Part No. Description KL-0177-3001 Housing outer Ø 39 mm inner Ø 29 mm Qty. 1 KL-0177-3002 Housing outer Ø 46 mm inner Ø 36 mm 1 KL-0177-2012 Shoulder nut 1 KL-0177-205 Pull Spindle Set 1 Scope of Delivery: KL-0177-205 Set of Spindles Part No. Description KL-0177-2051 Spindle M16x1.5 inner thread 1 KL-0177-2052 Spindle M18x1.5 inner thread 1 KL-0177-2053 Spindle M20x1.5 inner thread 1 KL-0177-2054 Spindle M22x1.5 inner thread 1 KL-0177-2055 Spindle M24x1.5 inner thread 1 KL-0177-2056 Spindle M27x1.5 inner thread 1 KL-0177-2057 Spindle M30x1.5 inner thread 1 KL-0177-2061 Spindle M14x1.5 outer thread 1 KL-0177-2062 Spindle M16x1.5 outer thread 1 KL-0177-205 Qty. Drive Shaft Insertion Tool with 6 Adaptors KL-0415-4 Suitable for VW-Audi (Touareg etc.), BMW (E30, E32, E34, E36 E38, E39, X5, F20 etc.), Mercedes (W203 etc.) and Porsche (Cayenne etc.). KL-0415-4 For inserting the drive shaft into the wheel hub; required for vehicles whose drive shaft is firmly fitting in the wheel hub. Also intended for mounting wheel hubs. Scope of Delivery: KL-0415-4 Drive shaft insertion tool with 6 adaptors Part No. Description KL-0415-0006 Adaptor M16x1.5 (e.g. BMW F20) 1 KL-0415-0007 Adaptor M20x1.5 (e.g. Porsche Cayenne, VW-Touareg) 1 KL-0415-0008 Adaptor M24x1.5 (e.g. BMW E36, Mercedes W203) 1 KL-0415-0009 Adaptor M30x1.5 (e.g. BMW E32, E34, E36) 1 KL-0415-0010 Adaptor M22x1.5 (e.g. BMW E30, E46) 1 KL-0415-0011 Adaptor M27x1.5 (e.g. BMW E32, E34, E38, E39, X5) 1 KL-0415-100 Drive shaft insertion tool (base tool) 1 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Qty. (127) 3.5-01 Kapitel_3_GB.fm Seite 128 Donnerstag, 31. Juli 2014 1:02 13 Drive Shafts KL-0233-1 Pressure Screw Set KL-0233-1 Suitable for VW-Audi. The pressure screw set KL-0233-1 allows for the quick and easy removal of the outer constant velocity joint from the drive shaft. (Not suitable for sleeve shafts) Technical Data: Weight: 595 g Scope of Delivery: KL-0233-1 Pressure Screw Set Part No. KL-0233-10 KL-0233-11 KL-0049-303 Description Pressure Screw M14x1.5 Pressure Screw M16x1.5 Qty. 1 1 Adaptor Set, Fiat Ducato KL-0049-303 Designed for Fiat Ducato. The adaptors KL-0049-3014 and KL-0049-3015 are used in conjunction with the slide hammer KL-0049-31 thus enabling outer cv joints to be separated from the drive shaft without any trouble. Scope of Delivery: KL-0049-303 Adaptor Set, Fiat Ducato Part No. KL-0049-3014 KL-0049-3015 KL-0173-41 K Description Adaptor M18 to M28x1.5 Adaptor M18 to M33x1.5 Hex. 32 32 Ø 40 45 Length Connection thread 65 M18 / M28x1.5 65 M18 / M33x1.5 Thread Repair Kit for Drive Shafts KL-0173-41 K Universally suitable for M16x1.5, M18x1.5, M20x1.5, M22x1.5, M24x1.5, M27x1.5, M30x1.5 Designed to repair threads without removing material. The material is displaced into its original thread shape and cold work hardened by rolling the thread. This special technique allows you to repair a damaged thread without weakening it by removing material, as is the case when filing or cutting the thread. An up to two times higher dynamic load capacity is another advantage that roll-repaired threads have over other repaired threads. Scope of Delivery: KL-0173-41 K Thread Repair Kit for Drive Shafts Part No. KL-0173-5162 KL-0173-5116-15 KL-0173-5118-15 KL-0173-5120-15 KL-0173-5122-15 KL-0173-5124-15 KL-0173-5127-15 KL-0173-5130-15 KL-0173-5161-15 KL-0173-4190 KL-0173-431 Description Base tool R36 Counter bearing M16x1.5 Counter bearing M18x1.5 Counter bearing M20x1.5 Counter bearing M22x1.5 Counter bearing M24x1.5 Counter bearing M27x1.5 Counter bearing M30x1.5 Thread roller P=1.5 Plastic storage case with Foam insert Qty. 1 1 1 1 1 1 1 1 1 1 Thread Repair Upgrade Kit KL-0173-431 Universally suitable for M14 and M16 This kit upgrades our thread repair kit KL-0173-43 K. Scope of Delivery: KL-0173-431 Thread Repair Upgrade Kit Accessories (on demand): Part No. KL-0173-5061-2 KL-0173-5016 KL-0173-5014 Description Thread roller P=2 Counter bearing M16 Counter bearing M14 Qty. 1 1 1 1993 U-20 CODE:1436686 - Reversible ratchet DMK 200 CODE:2641240 - Torque Wrench Dremaster 40 - 200 Nm 3.5-02 (128) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 129 Donnerstag, 31. Juli 2014 1:02 13 Drive Shafts Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Wheel Hub Locking Tool Covers almost any passenger cars and light commercial vehicles. KL-0115 KL-0115 Designed to counter-hold the wheel hub while loosening/tightening the fastening screw/nuts that are found on front/rear drive shafts or wheel bearings. Technical Data: Length: 620 mm Pin Wrench Socket, Rear Axle Drive Shaft Flange, Mercedes Suitable for Mercedes W116, W123, W126 Rear Axle Drive Shaft Flange. KL-0301 KL-0301 Pin Wrench Socket, Gearbox Flange, Mercedes Suitable for Mercedes Gearbox Flange. Ø 55 Ø 49 3/4" 80 mm 420 g Ø8 Drive: Lenght: Weight: Ø 27 Technical Data: KL-0302 KL-0302 Technical Data: Drive: Lenght: Weight: 3/4" 70 mm 440 g Pin Wrench Socket, Differential Flange, Mercedes Suitable for Mercedes Differential Flange. KL-0303 KL-0303 Technical Data: Drive: Lenght: Weight: 3/4" 70 mm 370 g Pin Wrench Socket, 35 x 6mm, Mercedes G-Class Suitable for Mercedes G-Model (W460, W461, W463) front axle wheel bearing. KL-0303-10 KL-0303-10 Technical Data: Drive: Length: Weight: 1/2" 70 mm 370 g Pin Wrench Socket, 38.5 x 6mm, Mercedes G-Class Suitable for Mercedes G-Model (W460, W461, W463) front axle wheel bearing. KL-0303-11 KL-0303-11 Technical Data: Drive: Length: Weight: 1/2" 70 mm 370 g Rear Axle Nut Spanner Suitable for Mercedes Sprinter (W901 - W905) rear axle (741.407 / 741.408 / 741.409). KL-1020-901 KL-1020-901 For loosening and tightening the wheel bearing fixing groove nut on rear-axle shafts or full floating axles. This tool is indispensable when replacing a rear wheel bearing or performing a rear axle repair. Technical Data: Size (waf): Length: Drive: 58 mm 170 mm 1/2" Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (129) 3.5-03 Kapitel_3_GB.fm Seite 130 Donnerstag, 31. Juli 2014 1:02 13 Drive Shafts KL-0304 Special Bi-Hex Socket, waf 30 mm KL-0304 Suitable for BMW 1 Series (F20), 3 Series (E36, E46, E90); Citroën Saxo, C2; Dacia Sandero; Fiat Seicento; Ford Galaxy; Mercedes A-Class (W168), EClass (W211), C-Class (W203), SL (W129), W123, W124, W126, W201; Vauxhall/Opel Astra F, Astra G; Renault Scenic, Clio, Kangoo; Toyota Avensis, Picnic and VW Golf (III, IV), Lupo, Touareg, T5 etc. Technical Data: Size (waf): Profile: Drive: Length: Weight: KL-0305 30 mm bi-hex 1/2" 80 mm 350 g Special Bi-Hex Socket, waf 32 mm KL-0305 Suitable for Fiat Punto, Seicento; Ford Fiesta, Fusion, Focus, Mondeo; Mercedes C-Class (W204), S-Class (W140); Nissan Almera, Vauxhall/Opel Astra H, Vivaro; Subaru Outback etc. Technical Data: Size (waf): Profile: Drive: Length: Weight: KL-0307 32 bi-hex 1/2" 75 mm 450 g Special Bi-Hex Socket, waf 34 mm KL-0307 Suitable for Fiat Marea, Lancia Lybra, Renault etc. Technical Data: Size (waf): Profile: Drive: Length: Weight: KL-0306 34 mm bi-hex 1/2" 75 mm 600 g Special Bi-Hex Socket, waf 36 mm KL-0306 Suitable for Audi; BMW 3 Series (E36), 5 Series (E39, E60), X5; Ford Transit; Seat Ibiza, Cordoba; Nissan Primera; Porsche Cayenne; VW Polo, Golf (V), Touareg etc. Technical Data: Size (waf): Profile: Drive: Length: Weight: KL-0308 36 mm bi-hex 1/2" 90 mm 650 g Special Hex Socket, waf 35 mm KL-0308 Suitable for Citroën Berlingo, C4; Peugeot 307, 308, 407, 508, 806 etc. Technical Data: Size (waf): Profile: Drive: Length: Weight: 3.5-04 (130) 35 mm hex 1/2" 75 mm 600 g Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 131 Donnerstag, 31. Juli 2014 1:02 13 Drive Shafts Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Socket, (waf) 46 mm KL-1220-246 KL-1220-246 Designed for Fiat Ducato, Citroen Jumper and Peugeot Boxer. For loosening and tightening drive shaft fastening nuts. Technical Data: Size (waf): Profile: Drive: Length: 46 mm bi-hex 1/2“ 100 mm Socket, Size (waf) 36 mm KL-1340-301 KL-1340-301 Universal application. Indispensable for Citroen Jumpy; Peugeot 806 / Expert and Opel /Vauxhall Corsa D etc. For loosening and controlled tightening of drive shaft fastening nuts. The KL-1340-301 socket features angle datum marks of 0°, 5° and 60°, enabling accurate tightening of drive shaft fastening nuts according to manufacturer’s specifications, without the use of an additional degree gauge. Multi-Spline Sockets KL-0232-.. KL-0232-1 These special sockets enable the drive shaft fixing screws to be loosened from the differental flange quickly and easily from the outside. Not intended for use on impact wrenches. Advantages: Substantial time savings. Multi-Spline Socket XZN M8, 800 mm KL-0232-1 Suitable for VW-Audi, etc. Technical Data: Size (waf): Drive: Length: XZN M8 1/2" 800 mm Multi-Spline Socket XZN M10, 800 mm KL-0232-2 Suitable for VW Golf IV etc. Technical Data: Size (waf): Drive: Length: XZN M10 1/2" 800 mm Multi-Spline Socket XZN M12, 800 mm KL-0232-3 Suitable for VW T4, Touareg etc. KL-0232-4 Suitable for VW T4, Touareg etc. Technical Data: Size (waf): Drive: Length: Multi-Spline Socket XZN M14, 800 mm Technical Data: XZN M12 1/2" 800 mm Size (waf): Drive: Length: XZN M14 1/2" 800 mm Accessories (on demand): 1993 U-20 CODE:1436686 - Reversible ratchet DMK 200 CODE:2641240 - Torque Wrench Dremaster 40 - 200 Nm Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (131) 3.5-05 Kapitel_3_GB.fm Seite 132 Donnerstag, 31. Juli 2014 1:02 13 Drive Shafts KL-0232-8 Flexible Multi-Spline Bit Socket XZN M10 KL-0232-8 Suitable for VW-Audi, for example VW Golf IV, Passat 3C etc. For the quick and easy removal and installation of drive shafts.The special design of the socket allows you to easily access the sometimes difficult-to-reach fastening screws. The tool is not designed for use with an impact wrench. Advantages: Substantial time savings. Technical Data: Size (waf): Drive: Length: KL-4031-351 K XZN M10 3/8" 128 mm Screwdriver Bit Socket Kit KL- K Universal application. The ideal kit for VW-Audi, Seat, Skoda vehicles, e.g. Audi A3 (8P),VW Polo (6N), Golf IV (1J), Golf V (1K), Passat (3C), Touran (1T), T4; T5, Seat Altea (5P) etc. For loosening and tightening XZN fastening screws, for example those on brake calipers, wheel bearings, wheel-hub bearing units, suspension ball joints, drive shafts. Also suitable for shock absorber mount clamping screws on front axle steering knuckles etc. Scope of Delivery: KL-4031-351 K Screwdriver Bit Socket Kit Part No. KL-4031-3512 KL-4031-3514 KL-4031-3518 KL-0232-8 KL-4031-3590 KL-0192-12 Description Screwdriver bit socket XZN-M12, 78 mm, 1/2" Screwdriver bit socket XZN-M14, 78 mm, 1/2" Screwdriver bit socket XZN-M18, 78 mm, 1/2" Flexible Multi-Tooth Socket XZN M10 Plastic storage case Qty. 1 1 1 1 1 Circlip Pliers (angled) KL-0192-12 Suitable for VW-Audi, Mercedes, Opel/Vauxhall, BMW, Ford, etc. Field of Application: Specially designed for deep-seated, large clips on gear shafts and articulated axles that are hard to access. Ideal for drive shafts/cv-joints, engines and gearboxes. Technical Data: E centre bore hole Length: Tip form: Min. opening: Max. opening: Weight: 200 mm 30° angled centring spigot, long, slim 3 mm 35 mm 190 g Accessories (on demand): 1993 U-20 CODE:1436686 - Reversible ratchet DMK 200 CODE:2641240 - Torque Wrench Dremaster 40 - 200 Nm 3.5-06 (132) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 133 Donnerstag, 31. Juli 2014 1:02 13 Drive Shafts Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Circlip Pliers Suitable for VW-Audi, Mercedes, Opel/Vauxhall, BMW, Ford, etc. KL-0192-825 KL-0192-825 Field of application: Deep-seated, large clips on gear shafts and articulated axles. Ideal for drive shafts/cv-joints, engines and gearboxes. Technical Data: Length: Tip-Form: Min. opening : Max opening : Weight: 240 mm straight, centering spigot, long, slim 5 mm 40 mm 210 g Circlip Pliers Suitable for VW-Audi, Mercedes, Opel/Vauxhall, BMW, Ford, etc. KL-0192-826 KL-0192-826 Field of application: Large clips on gear shafts and articulated axles. Ideal for drive shafts/cv-joints, engines and gearboxes. Technical Data: Length: Tip form: Min. opening: Max. opening: Weight: 225 mm straight with retaining profile 6.5 mm 35 mm 205 g Hose Clamp Pliers Intended for use on Audi, BMW, Chrysler, Ford, GM, Honda, Mazda, Mercedes, Nissan, Opel/Vauxhall, VW, etc. KL-0121-90 KL-0121-90 For the tightening of ear clamps (system Oetiker) on cv boots, radiator and fuel hoses. Advantages: No damage to clamps. No damage to hoses. Easy and quick replacement of hoses. Technical Data: Length: Weight: 240 mm 492 g Hose Clip Pliers Suitable for Audi, BMW, Chrysler, Ford, GM, Honda, Mazda, Mercedes, Nissan, Opel/Vauxhall, VW etc. KL-0121-93 KL-0121-93 With power transmission and 2 working stages. For the tightening of clamps (system Oetiker) on cv boots, radiator and fuel hoses. Technical Data: Length: Weight: 280 mm 475 g Hose Band Tool with Rachet Suitable for pre-manufactured and endless hose clips (e.g. Bandimax) up to 9.5 mm, for example those on cv boots etc. KL-0121-86 KL-0121-86 For the quick and easy tensioning and cutting of hose clips. Technical Data: Length: Weight: 200 mm 360 g Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (133) 3.5-07 Kapitel_3_GB.fm Seite 134 Donnerstag, 31. Juli 2014 1:02 13 Drive Shafts KL-0121-81 Hose Clip Pliers KL-0121-81 Universal Application. Ideal for VW-Audi etc. Works on „earless“ hose clips that are found on cv-boots, radiator and fuel hoses. Technical Data: Lenght: Weight: KL-0121-97 230 mm 340 g Hose Clip Pliers for CLIC Hose Clips KL-0121-97 Suitable for Citroën, Peugeot etc. This tool is designed to open and close the re-usable hose clips Type CLIC (Caillau/Serflex). Due to the special design of its clamping jaws, this tool enables even hose clips that are diffcult to reach to be opened and closed without any problems. KL-0121-96 Hose Clip Pliers for use with a Torque Drive KL-0121-96 Suitable for VW-Audi, Ford, Opel/Vauxhall etc. This tool is designed to tighten stainless steel clamps on cv-boots with the prescribed tightening torques. A 3/8" torque wrench, for example 4549-05, is required as a drive. KL-0121-98 Hose Clamp Pliers KL-0121-98 Suitable for stepless low profile clamps 192 (Oetiker) with Ø 19.5 - 120.5 mm. Especially required for cv boots on Vauxhall/Opel vehicles. Pliers allow the user a quick and trouble-free opening and closing of clamps. 3.5-08 (134) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 135 Donnerstag, 31. Juli 2014 1:02 13 Wheels Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Set of Impact Hex Sockets, with Plastic Sleeve KL-0100-57 K KL-0100-57 K Universally suitable Long and slim design with plastic sleeve. For loosening and tightening wheel bolts on light-alloy wheel rims. Technical Data Size (waf): 15 mm, 17 mm, 19 mm, 21 mm, 22 mm Length: 150 mm Drive: 1/2" Weight: 2.11 kg Scope of Delivery: KL-0100-57 K Set of Impact Hex Sockets, with Plastic Sleeve Part No. Description KL-0100-5715 Impact hex socket with plastic sleeve; (waf) 15mm, 150 mm long Qty. 1 KL-0100-5717 Impact hex socket with plastic sleeve; (waf)17mm, 150 mm long 1 KL-0100-5719 Impact hex socket with plastic sleeve; (waf) 19mm, 150 mm long 1 KL-0100-5721 Impact hex socket with plastic sleeve, (waf) 21mm, 150 mm long 1 KL-0100-5722 Impact hex socket with plastic sleeve; (waf) 22mm, 150 mm long 1 KL-0100-5790 Plastic storage case 1 Accessories: KL-0100-5715-S KL-0100-5717-S KL-0100-5719-S KL-0100-5721-S KL-0100-5722-S Plastic sleeve for size (waf) 15 Plastic sleeve for size (waf) 17 Plastic sleeve for size (waf) 19 Plastic sleeve for size (waf) 21 Plastic sleeve for size (waf) 22 Impact Hexagon Socket with Protective Sleeve KL-0100-5622 KL-0100-5622 Suitable for Vauxhall/ Opel Insignia etc. Ideal for loosening and tightening wheel bolts on light-alloy wheels rims. Technical Data: Size: 22 mm Length: 82 mm Drive: 1/2" Weight: 300 g Special Impact Socket with Protective Sleeve KL-0100-5610 KL-0100-5610 Suitable for Mercedes C-Class / GLK (W204), E-Class (W211, W212, W207), SLK (W172), M-Class (W164, W166), CL-Class (W216), S-Class (W221, W222) and Maybach. Specially designed to loosen and tighten the new special wheel bolts found on Mercedes vehicles. Set of Special Sockets KL-0101-22 K KL-0101-22 K Suitable for Security wheel-nuts or bolts hex 17 mm up to hex 26 mm Used to remove security wheel-nuts or bolts when the original security key is missing, also to un-do other hexagonal nuts and bolts which have damaged or „rounded“ heads. The sockets are specially designed (conical, and with a left-hand thread) to unscrew and remove screws, nuts and threaded pins without difficulty. Conical left-hand thread Scope of Delivery: KL-0101-22 K Set of Special Sockets Part No. Description Ø KL-0101-2201 Special Socket 17 mm KL-0101-2202 Special Socket 18.5 mm KL-0101-2203 Special Socket 20 mm KL-0101-2204 Special Socket 21.5 mm KL-0101-2205 Special Socket 23 mm KL-0101-2206 Special Socket 24.5 mm KL-0101-2207 Special Socket 26 mm KL-0101-2290 Plastic storage case Technical Data: Drive: 1/2" Length: 40 mm Thread Repair Kit for External Threads Universally suitable for M5, M6, M8, M10, M12 KL-0173-43 K KL-0173-43 K Designed to repair threads without removing material. The material is displaced into its original thread shape and cold work hardened by rolling the thread. This special technique allows you to repair a damaged thread without weakening it by removing material, as is the case when filing or cutting the thread. An up to two times higher dynamic load capacity is another advantage that roll-repaired threads have over other repaired threads. Accessories (on demand): 1993 U-20 CODE:1436686 - Reversible ratchet DMK 200 CODE:2641240 - Torque Wrench Dremaster 40 - 200 Nm Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (135) 3.6-01 Kapitel_3_GB.fm Seite 136 Donnerstag, 31. Juli 2014 1:02 13 Wheels KL-0100-Serie Accu Torq Impact Sockets KL-0100-Serie These AccuTorq Impact Sockets are designed to be used in conjunction with a 1/2“drive impact gun to tighten vehicle wheel-nuts to pre-determined torque limits according to manufacturer specifications. AccuTorqs work by absorbing excessive torque into a torsion bar spring which will release the stored energy by rotating the anvil of the impact gun backwards during the intervals between hammer blows. AccuTorqs work by “wasting“ the excess torque generated by air impact guns, as all torque above the rated limited of any given AccuTorq will deflect the shaft (torsion bar spring) between the 1/2“ input end and the hexagonal output end of the AccuTorq. Technical Data: Drive: 1/2" Lenght: 220 mm Weigth: 0.3 kg KL-0100-10 Accu Torq Socket, (waf) 17 mm / 95 Nm (green) Suitable for Renault, Skoda and Suzuki. Special Features: Combines impact gun speed with torque-wrench accuracy. Fits all 1/2“ air impact guns with min. 220 Nm. Maintenance free, no need for calibration adjustments. Colour coded for easy identification of size and torque-limit for passsenger cars. KL-0100-18 Accu Torq Socket, (waf) 17 mm / 95 Nm (beige) Suitable for Daihatsu, Ford, Mazda, Mitsubishi, Nissan and Toyota. Size (waf): 17 mm Size (waf): 21 mm Starting torque: 75 Nm Tightening torque 110 Nm KL-0100-11 Accu Torq Socket, (waf) 17 mm / 95 Nm (beige) Suitable for Opel/Vauxhall and Renault. KL-0100-19 Accu Torq Socket, (waf) 21 mm / 95 Nm (pink) Suitable for Ford. Size (waf): 17 mm Size (waf): 21 mm Tightening torque: 95 Nm Tightening torque 95 Nm KL-0100-12 Accu Torq Socket, (waf) 17 mm / 95 Nm (beige) Suitable for Audi, BMW, Mercedes, Opel/Vauxhall, Porsche and VW. Size (waf): 17 mm Tightening torque 110 Nm KL-0100-13 Accu Torq Socket, (waf) 17 mm / 95 Nm (beige) Suitable for Alfa Romeo, Citroën, Fiat, Honda, Hyundai, Peugeot, Renault and Rover. Size (waf): 19 mm Tightening torque 75 Nm KL-0100-14 Accu Torq Socket, (waf) 19 mm / 90 Nm (yellow) Suitable for Alfa Romeo, Citroën, Fiat, Ford, Lada, Opel/ Vauxhall, Peugeot, Renault, Rover and Volvo. Size (waf): 19 mm Tightening torque 90 Nm KL-0100-20 Accu Torq Socket, (waf) 17 mm / 95 Nm (beige) Suitable for Audi A4, A6, A8 and Skoda Oktavia. Size (waf): 17 mm Tightening torque 120 Nm KL-0100-21 Accu Torq Socket, (waf) 17 mm / 150 Nm (lemon) Suitable for Mercedes S-Class. Size (waf): 17 mm Tightening torque 150 Nm KL-0100-22 Accu Torq Socket, (waf) 19 mm / 100 Nm (lime) Suitable for Fiat Ulysse and Multipla. Size (waf): 19 mm Tightening torque 100 Nm KL-0100-23 Accu Torq Socket, (waf) 17 mm / 95 Nm (beige) Suitable for Mercedes M-Class. KL-0100-15 Accu Torq Socket, (waf) 19mm/110Nm (light blue) Suitable for Alfa Romeo, Fiat, Ford, Honda, Hyundai, Isuzu, Kia, Mercedes, Rover, Saab and Volvo. Size (waf): 19 mm Torque/Moment of Torsion: 150 Nm KL-0100-24 Size (waf): 19 mm Tightening torque 110 Nm KL-0100-16 Accu Torq Socket, (waf) 19mm/110Nm (light blue) Accu Torq Socket, (waf) 22 mm / 80 Nm (dark green) Suitable for Jaguar XJS-Series, X300 & XK8 (steel rims only). Size (waf). 22 mm Tightening torque 80 Nm Suitable for Ford and Porsche. KL-0100-25 Size (waf): 19 mm Tightening torque 135 Nm KL-0100-17 Accu Torq Socket, (waf) 21 mm / 80 Nm (black) Accu Torq Socket, (waf) 22 mm / 100 Nm (orange) Suitable for Jaguar XJS-Series, X300 & XK8 (Aluminium rims only). Size (waf): 22 mm Tightening torque 100 Nm Suitable for Mitsubishi and Rover. KL-0100-1000 Size (waf): 21 mm Tightening torque 80 Nm 3.6-02 (136) Accu Torq Rack Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 Kapitel_3_GB.fm Seite 137 Donnerstag, 31. Juli 2014 1:02 13 Wheels Axle repairs e.g. Wheels, Bearings, Hubs, Drive Shafts, etc. Screwdriver Bit Socket XZN-M18, 78 mm, drive 1/2" KL-4031-3518 KL-4031-3518 Suitable e.g. for Audi A3, VW Polo, Golf V etc. This tool is designed to loosen and tighten the rear axle wheel hub bearing unit fastening screw. Technical Data: Drive: Size: Length: 1/2" XZN-M18 78 mm Pliers for Protection Cap KL-0193-10 A KL-0193-10 A Suitable for VW-Audi, Opel/Vauxhall, etc. Intended for the safe and damage-free removal of plastic protection caps from wheel bolts. Pliers for Balance Weights KL-0101-10 KL-0101-10 Hard rubber top eliminates the risk of damage to alloy rims. Pliers for Balance Weights KL-0101-11 Without hard rubber top. Tire Tread Depth Gauge (Brass Design) KL-0140-74 KL-0140-74 Sturdy brass design. Technical Data: Weigth: Measuring range: Legibility accuracy: 50 g 30 mm 0.1 mm Set of Plastic Chisels KL-0194-17 KL-0194-17 Universal application. This tool is used for the quick and easy removal of trim strips, and door linings etc., as well as for the removal of adhesive weights on aluminium rims. The special design of the chisels and their handles ensure safe working. Technical Data: Width Blade: Length Blade: Length overall: 19, 22, 26, 38 mm 155 mm 270 mm Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (137) 3.6-03 Kapitel_3_GB.fm Seite 138 Donnerstag, 31. Juli 2014 1:02 13 Wheels 4549 - 4550 4549-05 * *+;<+=> ? Drehmomentschlüssel TORCOFIX K 8573 BC * ;@J+J@*@; Drehmomentschlüssel DREMOMETER Controlled screw tightening in the widely used of Kontrollierter Schraubenanzug immost Bereich von 5 - range 50 N·m Controlled screw tightening in the 40 -von 20040 N·m Kontrollierter Schraubenanzug imrange Bereich - 200 N·m 5 - 400 N·m Drehmomentschlüssel mit Vierkantantrieb und integrierter Verstellbarer Idealfür for den the automotive Ideal Pkw-Sektorindustry Utilisation in all areas of industrial manufacturing & "\ ] For use in almost all areas of industrial manufacturing Knarrenfunktion Adjustable torque wrench with square drive and integrated ratchetFür den kontrollierten Rechtsund Linksanzug head function 3/8“ Pilzkopf-Umsteckvierkant mit Kugelsicherung DIN 3120 - A 6,3, 1174 ISO For controlled bi-directional tightening 3/8“ ! " #$%&%$'*+<=>@ ! with ball% % or 1/2“ interchangeable mushroom! head locking device Knickmechanik mit ein fühlbares und hörbares as per DIN 3120 - AGleitrolle 6,3, A 10 garantiert or A 12,5, ISO 1174 Auslösesignal Acc. to DIN EN ISO 6789, traceable to national standards Auslösegenauigkeit: +/- 3%with Toleranz Skalenwert Lever-breaking mechanism a slidevom rollereingestellten guarantees tactile Robuste, seidenmatt-verchromte Stahlrohr-Konstruktion, mit verchromter impulse and audible actuation signals Knarre und hochwertigen Kunststoffteilen Working accuracy: +/- 3% tolerance of scale set torque Doppel-Skala N·mchrome-plated und lbf·ft unter einem Robust, silk-matt steel tube Sichtfenster construction, mit withLupeneffekt Zusätzliche Mikrometerskala mithigh-quality einer N·m-Teilung von 0,25 N·m chrome-plated ratchet head and plastic parts & lbf·ft @below with "aY Dual scale N·m and a window magnifying-glass [effect & Kalibrierhilfe Griffmitte Additionalals micrometer scale with N·m graduation of 0.25; 0.5 or 1 N·m Ergonomically shaped black plastic handgrip Torque single square drive for controlled clockwise ^ wrench # with 1/2“ ! _`{|& }^ ! den kontrollierten Rechtsanzug tightening 1/2“ Kugelsicherung DIN3120 3120- -AA12.5, 12,5,ISO ISO 1174 1/2“Vierkantantrieb square drive withmit ball locking device DIN 1174 ! " ! ! % #$%&%$'*+<=>@ #$%&%$'*+<=>@ Normale Automatic short-path actuation with tactile impulse and audible signal Automatische Kurzwegauslösung mit fühlbarem und hörbarem Working accuracy: +/- 3% tolerance of scale set torque Signal Full-metal construction from high-strength aluminium alloy Auslösegenauigkeit: +/- 3% Toleranz vom eingestellten Skalenwert Dual scale with a scale graduation of 5 N·m and 5 lbf·ft Ganzmetallkonstruktion aus hochfester Aluminium-Legierung Doppel-Skala mit einer Skalenteilung von 5 N·m und 5 lbf·ft Code: 7685530 No. 8573-00 BC Code: Artikel-Nr. 7685530 8573-00 BC a“ 1/2 a“ 1/2 N·m 40-200 Ibf·ft 30-150 y 551 9 5 N·m / 5 lbf·ft N·m Ibf·ft y 9 40-200 30-150 551 5 N·m / 5 lbf·ft / 540 / 540 With an indentation in the middle of the handgrip as a calibration aid The individual wrench is delivered in a transparent plastic box with a practicalArtikel-Nr. suspension a“ mounting sturdyy cardboard packaging Code: N·mor inIbf·ft A° 9 (No. 4550-40) 1545140 >} 3/8 5-50 3,5-37 335 10,0 0,25 N·m / 540 8563-10 D * ;@J+J@*@; Drehmomentschlüssel DREMOMETER Controlled screw tightening in the 140von - 760 N·m Kontrollierter Schraubenanzug imrange Bereich 140 - 760 N·m Idealfür for den the truck and/or industrial-vehicle sectors Ideal Nkw-Sektor DMK Drehmomentschlüssel DREMASTER® K Kontrollierter Schraubenanzug im gängigsten Bereich von 20 - 400 % ` _}~ Verstellbarer, und robuster mit Code: No.. auslösender N·m Ibf·ft Rohrdrehmomentschlüssel a“ y A° 9 / integrierter Knarre mit1/2Vierkantantrieb Handwerk 7601530 4550-10 10-100 8-75 für Industrie 395 7,5und 0.5 N·m 900 7601610 1/2 20-200 15-150 485 1 N·m 1100 Y "4550-20 #$%&%$'*+<=>{~ $$Y7,5@ 7601880 4550-30 1/2 60-300 45-220 575 7,5 1 N·m 1400 ! ! " Y " \ 7674330 4550-40 1/2 75-400 55-300 665 7,5 1 N·m 2000 Abweichung von +/- 3 % und besser. Die Vorgabe der Norm (+/- 4 %) wird zu Ihrer Sicherheit übertroffen. 8568-01 DRL Für den kontrollierten Rechts- und Linksanzug * ;@J+J@*@; Modelle DMK: 1/2“ Pilzkopf-Umsteckvierkant mit Drucknopfaus Controlled screw tightening in the range 140 - 760 N·m lösung und Kugelsicherung. Ab Modell No. DMK 400 mit 3/4“ Durchsteckvierkant Ideal for the truck and/or und industrial-vehicle Stiftsicherung sectors For use inseidenmatt-verchromte all areas of industrial manufacturing Robuste, Stahlrohr-Konstruktion, mit verchromter Adjustable torque wrench with 3/4“ double square drive for controlled Knarre und hochwertigen Kunststoffteilen / anticlockwise tightening &clockwise @{}Y }Y Y 3/4“ square drive with pin-locking DIN 3120 - B 20, " mechanism % % ISO @" 1174 ^ & ! #$%&%$'*+<=>@ Drehmomentes Automatic short-path actuation with tactile impulse and audible signal +/ !3% %tolerance " set & Workingaccuracy: of scale torque ' } zwischenwerten Full-metal construction from high-strength aluminium alloy Absprungsystem erzeugt ein fühl- und hörbares Auslösesignal $ } %=<_}= & ' ! # (lever length from 1100-1400 mm) Möglichkeit der Schnellverstellung durch Winkelschraubendreher, Dual scale with a scale graduation of 10 N·m and 10 lbf·ft nicht im Lieferumfang enthalten Gesichertes Verstell-Justiersystem Zum Patent angemeldet Code: Code: 2641232 7670500 2641240 {+_{> Artikel-Nr. No. DMK 100 8568-01 DRL DMK 200 DMK 300 3.6-04 (138) a“ a“ 1/2 3/4 1/2 1/2 N·m Ibf·ft y 9 N·m Ibf·ft y 9 20-100 15-75 423,5 % 140-760 100-560 110010 N·m / 10 lbf·ft 40-200 30-150 1400 514,5 _% 60-300 45-220 606-5 _% / / 1100 5000 1300 1500 For use in all areas of industrial manufacturing & "\ ] Adjustabletorque with 3/4“ single square drive for controlled Verstellba # wrench ! ~`|& }^ ! den kontrollierten Rechtsanzug clockwise tightening 3/4“ Stiftsicherung DIN 3120 - B 20, 3/4“Vierkantantrieb square drive withmit pin-locking mechanism DIN 3120 - BISO 20, 1174 ISO 1174 Prüfz ! ! % #$%&%$'*+<=>@ #$%&%$'*+<=>@ Normale Automatic short-path actuation with tactile impulse and audible signal Automatische Kurzwegauslösung fühlbarem und hörbarem Working accuracy: +/- 3% tolerancemit of scale set torque Signal Full-metal construction from high-strength aluminium alloy Auslösegenauigkeit: +/- 3% Toleranz vom eingestellten Skalenwert Dual scale with a scale graduation of 10 N·m and 10 lbf·ft Ganzmetallkonstruktion aus hochfester Aluminium-Legierung Doppel-Skala mit einer Skalenteilung von 10 N·m und 10 lbf·ft Code: 7691500 Code: <+>_ No. 8563-10 D Artikel-Nr. 8563-10 D a“ 3/4 a“ 3/4 N·m Ibf·ft 140-760 100-560 N·m 140760 Ibf·ft 100560 y 812 9 10 N·m / 10 lbf·ft / 3200 y 9 / 812 10 N·m / 10 lbf·ft 3200 754 Ratchet heads DREMOMETER 754 Enables controlled torque tightening in combination with a Aufsteckknarre DREMOMETER DREMOMETER torque wrench $Y #&*&&" Fine-pitched, sturdy ratchet head Schraubenanzug 754-02 with 1/2“, 754-04 with 3/4“ output square drive Feingängig und robust For right-hand rotation 754-02 mit 1/2“, 754-04 mit 3/4“ Vierkantantrieb Made of chrome-vanadium steel Für Rechtsgang Hergestellt aus Chrom-Vanadium Stahl Code: Code: 7680650 7680650 7680730 7680730 Artikel-Nr. Artikel-Nr. 754-02 754-02 754-04 754-04 Q“ Q“ 1/2 1/2 3/4 3/4 a“ a“ 1/2 1/2 3/4 3/4 , , 46 46 65 65 A° A° 7,5 7,5 10,0 10,0 Verwendung Verwendung B, BC, C B, BC, C CD, DS, D DR, DX CD, DS, D DR, DX / / 350 350 1000 1000 Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1