131121_Scholz_Presentation_ERIS (3,3 MiB)

Metal and Steel Recycling: Contribution to more Sustainability
(Dr. Beate Kummer, Scholz AG/Germany, Communication and Political Affairs)
ERIS, Hochschule Aalen, November, 21st, 2013
Essingen, September 2012
Table of Contents
1.
Scholz AG – A Look Inside
2.
Scrap and other Raw Materials for Industry
3.
Recycling: Resource Saving and Climate Protection
4.
Demands in the Future
2
Global Footprint




500 locations in more than 20 countries
Recycling is a local business
Worldwide material availability and proximity to customers
Sales benefits from international network
Business areas
2012: EUR 4,7 bn sales, sold tonnage 9.9 m tons

•
Fe/NE
Aluminium
Iron
Other
89 % of sales
3 % of sales
5 % of sales
3 % of sales
Recycling and
Trading with
 Iron
 Copper
 Stainless Steel
 Aluminium
 Other Metals
Processing and
Resale

Trading and
Production of
Primary, Secondary
and Deoxidationaluminum
 Ingots
 Wire
 Liquid Aluminium
 Granules
Trading and Production
 Alloyed Stainless Steel
 Quality Steel
 Tool Steel
 Stainless Steel
 Processing and
Refinement
 Thermal Treatment
 Peeling
 Directional Polishing
 Forging


Disposal Concepts
(i. e. industrial
dismantling)

Servicing Concepts
(i. e. container
services)

Logistic Concepts
500 Collection and Processing Facilities in >20 Countries, 32 Shredding Machines, >7,500 Employees
4
Table of Contents
1.
Scholz AG – A Look Inside
2.
Scrap and other Raw Materials for Industry
3.
Recycling: Resource Saving and Climate Protection
4.
Demands in the Future
5
Tremendously Growing Population needs more resources
year by year
It took all of human history up to the early 1800s for world population to
reach 1 billion people, and until 1960 to reach 3 billion. Today, the world
gains 1 billion people every 11 years. (www.populationaction.org).
More needs for Infrastructure, intelligent traffic systems
Lagos
Quelle: Bundeszentrale für politisch Bildung
Buenos Aires
Quelle: Picture Alliance
Totally different Consumptions per Head
Raw Material consumption/head/year*
Consumptions in tons per person
180
160
156
140
120
100
100
Production
80
Consumption
60
40
20
0
23
8
Hong Kong
*Numbers 2008
Luxembourg
27
19
USA
22
12
Germany
17
12
China
5
4
India
Quelle: SZ-Grafik: Al Mohtasib; Quelle: CSIRO
World steel production (Mio. t)
1600
1513
1416
1400
1346
1329
1240
1200
1224
More EAF-production with
higher demands for steel scrap
1129
1000
800
600
400
365
395
416
411
409
442
344
Source: BIR, 2012
200
0
2005
2006
2007
2008
2009
2010
2011
World Steel Production
Of which EAF Production
9
Future growth rates of steel production / consumption
Strong Growth in Emerging Markets
~ 500
~ 400
C.I.S.
Europe
North
America
+ 1%
Turkey
China
~140
+ 4%
+ 1%
+ 7%
India
~50
Asia
(excl. China)
+ 7%
South
America
Per capita steel
consumption in
kgs.
~150
+ 3%
+ 3%
 Today the key forces that drive the iron and steel market upwards are the expanding infrastructure in the
emerging economies, booming industrialization and urbanization.
 The overall growth rates of the mentioned areas is forecasted to reach up to 6% p.a. in the coming five years
which promises lasting demand growth for iron and steel.
 Per capita steel consumption in emerging markets is still far below developed markets which will drive further
growth in the steel sector and will finally enhance the further development of the scrap recycling sector.
Source: IISI; The Economist; Merchant Research & Consulting Ltd., Iron & Steel Market Review (Jan. 2012); Scholz Estimates
10
Aluminium-Scrap-Market: Production and Consumption
In Mio to
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
Global Production
Global Consumption
Consum. Europe
Consum. USA
Consum. China
Consum. India
2006
2007
2008
Quelle: World Bureau of Metal Statistics, Natixis Commodity Markets Limited
2009
2010
2011
2012
2013
Aluminium-Scrap-Market: International Trading increases
Al-Scrap flow 1995
Al-Scrap flow 2011
Quelle: OEA, European Aluminium Association, 2011
Copper-Scrap-Market: Production and Consumption 2006 - 2013
In Mio to
23
22
21
20
19
18
17
16
15
14
Global Production
13
Global Consump.
12
Consum. Europe
11
Consum. USA
10
Consum. China
9
Consum. India
8
7
6
5
4
3
2
1
0
2006
2007
2008
Quelle: World Bureau of Metal Statistics, Natixis Commodity Markets Limited
2009
2010
2011
2012
2013
Resource dependancy of EU and sustainability impacts
Source: R. Kunze, ACEA, 2012
14
Table of Contents
1.
Scholz AG – A Look Inside
2.
Scrap and other Raw Materials for Industry
3.
Recycling: Resource Saving and Climate Protection
4.
Demands in the Future
15
Most Innovative Recycling Plant in the EU in Leipzig
 The biggest recycling location in EU
 Recycling Rates: ~ 90 % for end-of-life vehicles and
electronic scrap
 Throughput: ~ 650.000 tons scrap/year
 Investment since 1991: ~ 60 Mio. €
Scholz: More Recycling and less Incineration
PREVENTION
REUSE
RECYCLING
ENERGY RECOVERY
DISPOSAL
Urban Mining: Recycling of used Constructions
Verwertung von Elektronikschrott
Recycling technology:
New demands for higher
recycling rates and resource
saving potential
3. Die Dienstleistungen und Produkte
Climate Change and Recycling ?
What are the positive contributions of the
sector? Recycling means less energy
consumption, less green house gas
emissions and less raw material
consumption….
Quelle:
www.epochtimes.de
Sustainability Factors in Recycling Sector
1 ton recycled steel scrap* save 1 t CO2-equiv., 650 kg iron ore and 500 kg coal.
1 ton recycled Aluminium save 9,87 t CO2-equiv. and
1 ton recycled Copper saves 3,52 t CO2-equiv.
•
•
•
Referenz: Produktion von
Rohstahl/Eisen aus
Eisenerz/Primärroute
Contributions to a Green Economy
Scholz Group saves every year by scrap recycling in different countries
10 Mio. tons of C02-equiv.,
6,5 Mio. tons of iron ore and 5 Mio. tons of coal
C02-Savings are equivalent to the C02-emissions
of 1 Mio. EU citizens per year (or 1,2 % of the
total German C02-emissions)
Raw material savings are equivalent to the
consumptions of 0,5 Mio German people per year
Table of Contents
1.
Scholz AG – A Look Inside
2.
Scrap and other Raw Materials for Steel Works
3.
Secondary Raw Material: Chances and Risks
4.
Demands in the Future
22
Recycling of cars in the future means more research
5%
2%
9%
5%
11%
10%
7%
2%
6%
3%
7%
3%
Others
10%
12%
13%
Cu/Zn/Mg
4%
3%
4%
12%
9%
13%
8%
23%
45%
15%
5%
Elastomers
16%
Other Plastics
35%
Ferrous
31%
38%
21%
2005
Other steel
High-strength
steel/HSS
13%
2000
Aluminium
2010
2015*
* Expected average conc. (w/w %) of materials in cars by Booz&Company prognosis)
Source: Booz&Company, Freedonia, European Auto. Manufact. Assoc., AMM, Cardiff Business School, Advanced Manufacturing Journal, Porsche AG
Risks of losses through low reycling rates
Globalisierung
Source: Umicore, 2011
Urban Mining can increase collection rates
Herausforderungen und Zusammenfassung
Landfills, buildings… as raw material
sources for metals, plastics and other
secondary raw material all over the world
(Ex.: „Waste pickers“ in Agbogbloshie in
Accra, Ghana)
Source: C. Höges/DER SPIEGEL, www.exzellenz.nrw.de
BK 08.12.2010
Markets with lower standards as a major demand
Exports of scrap as a risk?
We have to compete with markets
like China or other BRIC states and other
market conditions!
2009: 3.100.000 t Al-Srap flows
1995: 420.000 t Al-Scrap Flows
Source:
Aurubis, GDA, 2009
Recycling as a demand and a need for all metals
Marine plastic pollutions
 Microparticles in the oceans are risks
for the food chain
 Plastic waste in oceans are a big secondary
raw material source
Quelle:
www.litterbugs
arelosers.com
Quelle:
www.socialg
ypsy.wordpr
ess.com
Quelle: www.crankygoat.com
Seite 28
Conclusions
 Recycling business is an increasing market for ressource efficiency
 Recycling technologies have to be implemented in less developed countries
 Recycling has a positive impact for green house gas savings
 Recycling is triggered bei diverting waste from landfills
 Recycling needs also further research (chances for cooperation projects)
 Recycling will be pushed by increasingg energy prices (higher energy prices
provide e.g. an advantage to substitute iron ore by scrap, but availability is
limited)
People in Europe live as they would
have 3 planets!
Our footprint is too big!!
RECYCLING has an important positive
sustainable Impact!
W.Pekny, Greenpeace CEE
Seite 30
Thank you for your attention and your time!
Scholz AG
Am Bahnhof
73457 Essingen/Germany
Telephone +49 (0) 7365 84-0
Telefax +49 (0) 7365 1481
[email protected]
www.scholz-ag.de