HSEQ requirements
Transcrição
HSEQ requirements
PIPES & TUBES just uniform mass break bulk or a high tech commodity? DEFINITION OF TERMS Pipes A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders, masses of small solids. It can also be used for structural applications. Tubes A tube, or tubing, is a long hollow cylinder used for moving fluids (liquids or gases) or to protect electrical or optical cables and wires. The terms "pipe" and "tube" are almost interchangeable, although minor distinctions exist — generally, a tube has tighter engineering requirements than a pipe. Wikipedia definition SCOPE OF PIPES & TUBES Pipes and tubes are mainly produced out of steel of different grades and qualities depending on their purposes such as parts of Oil & Gas pipelines High- or low pressure lines Constructions (i.e. tendon legs) Therefore pipes are usually ordered as part of infrastructure projects or energy projects. Pipes and tubes usually are coming with different dimensions, designs and applications. PRODUCTION RANGE Production of steel pipes & tubes are varying in dimension, design and application. Possible variations are (here only the most common) Wallthickness Diameter Length Steel grade Pipe end design Weight Inner coating Outer coating Packing from razor-thin (1 mm and less) from as little as 4 mm from short joints (3-4 meter) from lowest grades from plane straight cuts from lowest weights s.a. 40 kgs Epoxy flow coating Fusion Bonded Epoxy (FBE) Unpacked up to heavy wall (100 mm and more) up to huge dias (1.400 mm and more) up to double joints (24 meter) up to highest grades (X120) up to specially designed bevels up to individual weights of 20 mt and more Concrete Polypropylen e (PP) Ends closed with caps other Polyethylene (PE) Crated Concrete Cased Lacquer painted TRANSPORT OF PIPES & TUBES Since pipes and tubes for international installations are being produced in different sizes, qualities and utilization at plants all over the world, they are being shipped as single pieces or single bundles in small or big lots. Pipes and tubes are being shipped as Groupage consignment Over dimensioned Cargo Break bulk using all modes of transport, Sea, Road , Rail track and Air and certainly a combination of these modes. With these combinations, pipes are being handled, stowed, stored quite often until they are reaching their final point of delivery. ADVISE Whenever you are planning to transport pipes or tubes, make sure that all parties, who are involved in the transport are speaking the same technical language. (This explicitly includes the blue collar personnel – because they do need to know). Most of the problems, which may occur during transport tendering, when producers or traders assume that everybody in the shipping transport industry do know what is the meaning of abbreviations and what are the appertaining sensitivity of the explicit product Pipes are not just pipes they vary not only in size and weight, but extremely in sensitivity and valence. Therefore each pipe shipment does need individual attention and individual cargo care. VALUE OF PIPES & TUBES The value of pipes and tubes is linked to steel prices, steel qualities, mode of production, dimensions, availabilities, capacity utilization of the relevant pipe plants, exchange rates. Therefore procurement departments of buyers have to compare the a.m. attributes with their own technical requirements. Based on these procurement decisions single pipe joints can have values of up to 22,000.00 US $ and higher. Following this value a shipment of 3.500 – 4.000 pipe joints can easily have a value of 80. Mio US$ and more. RISKS WHILE SHIPPING PIPES & TUBES Based on the experience of over 25 years in international pipe handling and transportation we are coming to the conclusion, that the following tags are the main risks and main reasons of losses which occur during pipe transportation: Ignorance and superior attitude Lack in communication Lack in regulation Lack in inspection and auditing Lack in time management Underestimation of the a.m. risks RISKS WHILE SHIPPING PIPES & TUBES These risks which might lead to damages and/or incidents and accidents are usually being blamed to blue collar departments or companies such as Stevedores – Ships crews – Crane drivers – Truck drivers – etc. But the truth is, that most of the risks can be reduced or avoided already in the white collar departments or companies, such as Planning – Sales – Procurement – Management – Agencies RISKS WHILE SHIPPING PIPES & TUBES It is redundant to list here ALL possible theoretical and practical risks which might negatively influence a pipe or a pipe lot while being shipped, handled or stored. This is beyond the scope of this presentation. Nevertheless it is of importance to inform you about the possible results which might occur out of the risks, namely losses and damages. TYPES OF LOSS In order to define all types of loss we need to accept, not only a mechanical damage, such as a dent, a bent, a bevel nick or a coating damage is to be described as a loss. Rather, the delayed delivery of a sub shipment, a certain rust grade or already the suspicions of exceeding an individual layer limitation inside the transport vessel can, under certain circumstances, lead to quality problems, monetary responsibilities and will definitely create a significant unplanned overhead. Based on this experience we differentiate the following types of losses. TYPES OF LOSS Clear and assignable losses Loss due to mechanical damages to pipe body itself Loss due to mechanical damages to the coating application Loss due to short shipment Loss due to delay of delivery Unclear and theoretical or delayed losses Loss due to non-compliance to procedures and regulations Loss due to inappropriate inspection Loss due to communication failure Loss due to deterioration of reputation ADVISE You might be of the opinion that usually all possible losses are covered by the relevant transport underwriter policies or clubs. And you are correct, but these losses will definitely negatively influence the relationship between seller and buyer. It will create an unplanned incalculable time-consuming and financial overhead. And will definitely negatively influence the reputation of the relevant logistic provider and what is much worse the reputation of the pipe producer. SEA TRANSPORTATION MARITIME Drawing taken from the GDV Container Handbook Drawing taken from the GDV Container Handbook Drawing taken from the GDV Container Handbook MARITIME Bulk Carrier at heavy sea MARITIME under deck passage way during beaufort 5 MARITIME MARITIME ROAD TRANSPORTATION ROAD & RAIL ROAD & RAIL ROAD & RAIL ROAD & RAIL CONTAINER TRANSPORTATION CONTAINER Twistlocks CONTAINER CONTAINER PROJECTS The shipper must and wants to prevent or to exclude Accidents Operation failure Liabilities Project stops Quality defects Consequential damages Shippers hand over their service transportation and logistic contracts with highly complex regulations, recommendations and guidelines. The shippers are made by their customers extensive regulations and guidelines with respect to their obligation to deliver. An made-up example based on a typical logistic instruction from the oil and gas industry based on real existing projects An international consortium of energy organizations is building a multi-stranded natural gas pipeline from an offshore gas field to an onshore distribution node with a total length of about 750 kilometers in a water depth of 100 - 200 meters. In addition to many highly complex technical and environmental specifications for the actual pipeline diverse products are purchased on world markets and transported by ship to various socalled marshaling yards around the actual project area. The budgeted costs for the entire pipeline project 9 billion US $ of which attributable to: Transportation costs about 2,5 – 3,0 % (270million US $) Planning costs about 1,0 – 2,0 % (180 million US $) Environmental aspects about 10 % (900 million US $) Building costs about 15 % (1,35 billion US $) Material about 40 % (3,6 billion US $) Health, Safety about 10 % (900 million US $) Insurances / management etc. about 20 % (1,8 billion US $) Quality tests / auditing about 1,0 % (90 - 100 million US $) Estimated figures based on real project figures and extrapolations TOTAL TRANSPORTATION Complete, pre-installed compressor stations with individual weights up to 60 tons 90,000 coated pipeline sections with individual weights up to 9 tons 60,000 pipeline pipes, after concrete coating with individual weights of up to 13 tons 120,000 gas field tubes with individual weights of up to 1 tons about 230,000 cbm project material Intermediate storage of the pipes in various locations Intermediate storage of the pipes in various locations All goods and products described herein are purchased by the consortium on the world market on the basis of FREE DELIVERED DUTY UNPAID Interim storage Marshalling Yard The forwarding, the temporary storage in the seaports, the sea transport, the discharging of the ships and delivery to and storage at the interim storage therefore lies with the suppliers and sub-suppliers from different countries such as: China, India, USA, Germany, Austria, Great Britain, Norway etc. EXAMPLE OF A MARSHALLING YARD To comply with all national and international requirements such as Safety requirements Environmental requirements and constraints Policy requirements Quality requirements Own insurance requirements the consortium created their own regulations and purchase fundamentals that affect all aspects of different supplies and makes it is the legal basis of their purchases. These regulations include usually, in addition to the individual product specifications, so even at the example, the following thematic areas: Reference documents Referenced specifications Codes, standards and regulations HSEQ requirements General HSEQ requirements HSEQ lifting requirements HSEQ handling requirements Technical requirements Transportation & Handling Requirements Marine Road MARINE TRANSPORTATION REQUIREMENTS CODES, STANDARDS AND REGULATIONS As example only Abbreviation / name Content / description AISC Manual of Steel Construction AMSA Australian Maritime Safety Authority Marine Orders API 5 LW Recommended Practice for Transportation of Line Pipe on Barges and Marine Vessels AS 1319 Safety Signs for the Occupational Environment AS 1418.1 Cranes C075-AQ-STD-0002 Lifting Standard COLREG IMO Convention on the International Regulations for Prevention Collisions at Sea and Amendments IMO RESOLUTION A749 (18) International Safety Management Code ISM – SMC International Safety Management Code ISPS Code International Ship and Port Facility Security Code OPGGSA Offshore Petroleum and Greenhouse Gas Storage Act MARINE TRANSPORTATION REQUIREMENTS GENERAL REQUIREMENTS Navigation Equipment Vessel Strength Requirements Communication Facilities Loads During Transportation Bunkers Allowable Stresses Fendering Fatigue Considerations Vessel Certification Shackles Asbestos-Free Requirements Bridle Recovery Arrangement Transportation Route Ballasting System Reporting Watertight Integrity Sea-fastening Anchor and Mooring Arrangements HSEQ REQUIREMENTS RESPONSIBILITIES It is the obligation of the supplier to ensure that an appropriate industry standard for HSEQ will be planned, implemented and complied with during the execution of work. The supplier shall ensure and demonstrate that all employees and sub-contractors are aware of this responsibility and also implement them. The Supplier shall bear all costs and any consequences for not following the rules. The requirements consist of: Regulatory requirements, HSEQ policies and requirements of the company, Carrying out the work according to the approved methods of the oil- and gasindustry If the consortium observes that unsafe non-described activities or a violation of applicable law are executed, or the health, safety, environmental or safety requirements are not met, then immediately contractually agreed measures, liabilities or guarantees come into force. HSEQ REQUIREMENTS HSEQ MANAGEMENT SYSTEM The supplier and ALL subcontractors must have a documented and fully implemented HSEQmanagement system. The supplier HSEQ management system must: address all technical and human risks of suppliers within his delivery obligation. adhere to the specifications and to the requirements of the consortium documentation system. HSEQ REQUIREMENTS OCCUPATIONAL HEALTH AND SAFETY In the supplier HSEQ management system it is to be defined precisely how the supplier manages and controls the occupational health and safety at the workplace. The minimum requirements that must be checked and documented are: Biological hazards Chemical hazards Air compressors Hoses, associated fittings Pneumatic tools Driving & vehicle safety Electrical safety Generators Power distribution Portable electric hand tools equipment Isolation & tagging Ergonomic (human) factors Fire protection and fire fighting Flexible hoses Food safety Flame cutting Gas bottles Geographical hazards Grinding Health & hygiene Harzadous substances Hot work Housekeeping Lifting devices Mobile cranes Chain hoists Lever hoists etc. Slings Lifting operations General requirements Technical elevators Manual handling Colour work & sandblasting Personnel protective equipment Physical hazards Psycho-social factors Scaffolding Traffic management Vehicle equipment Plant & human interface Welding Working at heights Working in confined space So far this all is pretty theoretical and typical regulative. And you tend to say: "Paper is patient“ Unfortunately ALL these points and regulations here listed are permanently audited and reviewed during the handling, loading or discharging activities. Any infringement has the consequence of an immediate STOP of all activities and before resumption of work Lessons Learned Meetings Nearmis Meetings Consequenses to follow. EXAMPLES AND FINANCIAL CONSEQUENCES Mechanical Damages Reasons Financial consequences Bevel Damages A very large portion of pipes and tubes being shipped around the world do have a bevel with a so called root face. A bevel is a slanted surface, which is generated at the pipe ends. In preparation of welds, pipes are beveled at the joints already in the production process, before being shipped. These beveled ends are highly sensitive with regards to impacts to these bevels. The combination of a sensitive and exact designed bevel, the individual weight of a pipe joint and rough handling often leads to damages, which can delay the automatic welding process during pipe laying. Bevel damages will lead to extensive inspection and repair costs, which might also negatively influence the reputation of the pipe producer or trader. Origin of bevel damages Narrow stow Wrong lifting equipment Shifted cargo (pipes) Appearance of bevel damages Repair of bevel damages Prevention of bevel damages Costs of bevel damages Based on a real claim I will give you just an idea what can happen. The pipes were determined for a pipeline project in Turkey and shippers could not ship damaged pipes back to the mill for mill repair, due to a lack of time. Totally 124 pipes of 3.500 pipes were suffering by bevel damages of different extent. Manual grinding and filing of bevels were strictly prohibited by receivers` quality department. Costs of the qualified field repair for 124 pipes US $ 235,000.00 • Excluding shipping and handling of the mobile bevel machine. • Including cutting of affected pipe joints and loss in length. • Including re-measuring and inspection. • Including handling of pipe joints. Actual value of one pipe joint was calculated with US $ 11,000.00 Average repair cost per pipe joint US$ 1,895.00 + Costs of bevel protection cussions US$ 850,00 for 40 pieces Coating Damages For corrosion protection Line pipes are usually ordered at the pipemills with a outer and / or inner coating application. Mostly used coating applications are Polyethylene 3 layer coating Fusion Bonded Epoxy Coating Polypropylene 3 layer coating and variations These coatings are very sensitive with regards to impacts and clamping of foreign objects. Since the thickness of the coating application is exactly defined in the individual pipe procurement specification. Whenever these thicknesses are changed by any kind of impact or cut, the result is a claim by receivers with appertaining costs and consequences. Origin of coating damages Vessel is laying on uneven keel Wrong lifting equipment Shifted cargo (pipes) Rough and unguided lifting Lashing and stowage material Appearance of coating damages Repair of coating damages Costs of coating damages There are hundreds of different service companies who offer coating field repairs, but having in mind that usually these repairs are to be made qualified, we are talking about a price range of US $ 50,00 – 400,00 per repair, depending on the size of the actual damage area. Assuming we are talking of a damage percentage of 3 %, (on piece count) which is by the way very low, a shipment of 3,500 pipe joints can easily reach a claim amount of US $ 20,000.00 – 100,000.00. Claims based on misunderstanding, misinformation or / and lack of inspection. Reasons Financial consequences Try to explain a Japanese project leader who will stop an entire shipment for 24 hours, with all the financial consequences for the German supplier, why these two officers of the police department run around without a helmet under suspended loads, and the supplier has no way to prevent this. The police has not taken a position on this or has participated in any talks. Total damage for the supplier 35,000.00 US$ for demurrage, loss of work, ordered operation etc. (Damage not insured). Try to explain an Indonesian safety and quality inspector, what happened here: The inspector has a lot of 400 tubes (approx. 3,600 tons) completely rejected. These tubes had to be transported back to the plant and re-measured and tested. The inspector had expressed the suspicion that the geometry of the tubes is no longer within the given specifications because of the unclear loads in the stack. Total damage for the supplier 290,000.00 US$ transportation costs, dead freight, loss of work, measuring costs, ordered operation etc. Here is a mobile crane fallen on a small stack of 20 pipes because of incorrect operation in the port: The consequence of this incident: All mobile cranes on all sites of the pipeline were closed overnight for three days and all mobile cranes were subjected to a technical review. In total, over 300 mobile cranes were shut down at 125 sections and 3 ports. On the whole pipeline over a distance of about 2,000 kilometers, there was a 3-day standstill. The theoretical total damage from this incident amounts to over 2,76 million US$. Can you see the small white Minivan???? In this case a „normal“ thinking human will not believe the following: Tubes were discharged for a project in Trinidad. the minivan is an ambulance with a doctor and a nurse as well as a driver who had to be on standby "around the clock" on the pier during the entire discharging process. So far not so bad, this had been agreed in the 40-page HSE requirements between the supplier and the consignee. These rules were also the basis of the contract of carriage between the supplier and the shipowner, who also had the discharging and delivery to the storage area under their responsibility. During discharge, an inspector of the consignee appeared unannounced and shut down all the work, by pointing out that the ambulance would not be correct. It has cost the ship-owner AND the supplier 24 hours to find out that the ambulance was not in exit direction, but opposite direction. This was also specified pretty convoluted in a sub-rule of the consignee. Total damage for the supplier and ship owner 21.000 US$ for demurrage, ordered cranes, ordered operation etc. Unfortunately, the rules for which the major energy companies resp. the companies for the infrastructure projects are responsible become more complex and extensive. It is the understanding of these companies, that their rules are implemented also for small and very small cargoes ie. consolidated cargoes. Of course, this is almost impossible to be implemented. Unfortunately the shippers, due to their weak bargaining positions, remain seated on possible consequences. For this reason the consignee rules are increasingly being converted into own rules and regulations and attached to freight contracts. Therefore the responsibility of implementation rests with the ship-owner, charterer or shipper. LOSS PREVENTION LOSS PREVENTION National statutory regulations Road Traffic Licensing regulations good seamenship port rules verbal recommendations customer requirements International Maritime Organisation Road traffic act carrier regulations underwriters recommendations Occupational safety regulations unhealthy smattering of knowledge expert recommendations class rules legal freight law we‘ve always done it this way……. IMO / IMDG LOSS PREVENTION Impingement on the technical integrity of the goods to be transported Condition and type of means of transport or transport vessel Condition and type of handling equipment Packaging & securing Training of the staff Speed Flow of information Labor and transport environment Climate & weather conditions No impingement on the technical integrity of the goods to be transported Human error Accidents Natural disasters LOSS PREVENTION The 7 main rules for an effective damage prevention 1. Careful planning of the transport route 2. Fit-for-purpose packaging 3. Assessment of all risks in transit 4. Regulation of responsibilities 5. Involvement of all parties and levels 6. Establishing of clear handling and transport rules 7. Monitoring / auditing CAREFUL PLANNING OF THE TRANSPORT ROUTE The experience shows that you may leave the planning of the transport route only limited to a transport provider. In extreme cases, you are always responsible for the following: Plant Handling at the factory warehouse Storage at the factory warehouse Loading for the pre-carriage Port of loading Discharge in the port of loading Handling in the port of loading Storage in the port of loading Internal transport – Supply to the ship Loading and stowage ship Port of discharge Handling in the port of discharge Discharge of the ship Storage in the port of discharge Loading for the post-carriage Interim storage Handling during interim storage Storage Loading for the post-carriage Recipient stock Delivery and Handling Storage CAREFUL PLANNING OF THE TRANSPORT ROUTE Of course, and for everyone involved it is clear, that a careful planning of the transport route is not always as possible as you want. This mainly for time, competencies or organizational reasons. For this case, there is the highly recommended possibility of a Transport Management Plan. Make your transportation provider (e.g. shipping agent) full responsible and ask him to describe in detail the entire transport chain under the special consideration of the sensitivity of your cargo. This transport management plan should be standardized and processed by each service provider. With this tool, the service manager employed are forced to deal with the actual topic of the transport, so that in addition to the easy booking activity they are also responsible for the quality of all Sub-contractors such as terminals and ship-owners. FIT-FOR-PURPOSE PACKAGING A fit-for-purpose storage and stowage always takes into account the following points: Type of transport carrier (sea, road, rail, air or combinations) Means of transport, for example Ship = Tweendeck/ Singledeck/ Box etc. Trailer = Curtainsider, Box, Platform etc. Wagon = Snps / RS etc. Route guidance with the following important information Climatic conditions Political conditions double handling ratio Provisions of the buyer in the purchase agreement National regulations by the consular and model rules Disposal of lashing and stowing materials ASSESSMENT OF ALL RISKS IN TRANSIT Apart from the relatively simple listing of risks, the assessment of these risks is a sensitive issue, because this must be balanced or decided between commercial considerations and actual risks. A very classic example is the topic STACK LIMITATION and this is not just about pipes, but also about girders, coils and wire rods and all other stackable goods. A small number of layers means, on the one hand, considerable transport costs and handling costs but on the other hand, an extremely high risk of damage. From this assessment, NOBODY can be relieved and the shipper cannot delegate this responsibility to the carriers or terminals and stevedore companies by just ignoring the topic. But also the transport provider has the obligation of reducing possible damages, therefore he is obliged to bring this matter to shippers attention, before actually carrying out the work. An significant help is here a good communication between the sales and transport departments. REGULATION OF RESPONSIBILITY A very large part, if not the majority, of the known claims are due to poor regulation of responsibility. The shipper as the origin principal for a transport must be able to accurately define and retrieve, who is responsible in the transport chain for what. Who may issue instructions and for what. The cargo owners (in the commercial case) determine by your appointment of service providers, who is responsible for which task. Shippers nowadays try to avoid to give anybody the chance to escape from his responsibilities, just because they do not have made clear requirements, or the competences and areas of responsibilities in their own company or department was not clearly communicated to the service provider. Therefore you should make it unequivocally clear to your sub-contractors who has the right of representation and jurisdiction in your organization and ask the same of him / them. Otherwise there is a risk that damages are reported to your company but you know nothing about it. Suddenly topics such as reversal of the burden of proof being raised, and that only because you did not respond within a certain time frame. INVOLVEMENT OF ALL PARTIES AND LEVELS The shipper has a bunch and wide variety of handling and transport regulations for his products – be it standardized rules, individual or project regulations. By handing over these paperwork the shipper takes it as granted that his service provider will act accordingly and will pass these rules and regulations to his subcontractors and departments, so that all parties involved are aware of the contents of these guidelines. Sorry, but this does usually not work. Unfortunately, we have to realize that almost ALL regulations, recommendations or requirements are not surviving the first communication interface. Therefore shipper are more and more forced to make sure that ALL parties are fully aware of their requirements and have to indicate by writing the implementation. ESTABLISHING OF CLEAR HANDLING RULES The preparation of transport and treatment rules is a difficult topic. Here are a few key points that are definitely belongs to a transport rule Clear language regulations Simple language and not using jargon Avoidance of chain statements Avoidance or explanation of abbreviations Multilingual Clear definition and description of the product Clear definition of what is allowed and what not Logical structure Adaptation to the relevant national and international regulations Not too many pictures, otherwise this would create too much room for interpretation All the requirements, standards, procedures and recommendations must be designed in that form that they can be implemented in practice. All information regarding the sensitivity of the product must also arrive at the relevant persons who has to deal with it. Contact details: Bremen – Germany Lloydstraße 4-6 D-28217 Bremen Phone: Fax: Mail: Web: +49 421 38 65 75 +49 421 38 65 777 [email protected] www.mund-bruns.de Capt. Sebastian Kiss Phone: Fax: Mail: Web: +49 421 38 65 75 +49 421 38 65 777 [email protected] www.mund-bruns.de Capt. Florian Schaller Belgium – Antwerp Kattendijkdok W K 29, 3L B – 2000 Antwerp Phone: Fax: Mail: Web: +32 3 2275842 +49 421 38 65 777 [email protected] www.mund-bruns.de Mr. Woiczek Krollikowski China- Shanghai 88 Keyuan Road Pudong Tower 3 Room 752 B Hi-Tech Park 201 203 Shanghai Phone: Fax: Mail: Web: +86 212 8986275 +49 421 38 65 777 [email protected] www.mund-bruns.de Mr. Cheng Li Mr. Zhe Chen Mr. Qian Zhang Nigeria – Lagos 43 Ladipo Oluwelo Road Apapa Lagos Phone: Fax: Mail: Web: +234 17600117 +49 421 38 65 777 [email protected] www.mund-bruns.de Mr. Octavius Wey Mr. Charles O. Esabilue Mr. Innocent Ekwu Mr. Hans Moselewski USA – Houston 8322 Millet Street Houston Texas 77012 Phone: Fax: Mail: Web: +1 832 5827483 [email protected] www.jmb-survey.com Mr. Felix Holder Mr. Jesse Moore Ms. Kelsey Kostelnik USA – Los Angeles 327 Lecouvreur Ave Los Angeles California 90744 Phone: Fax: Mail: Web: +1 310 5181718 [email protected] www.jmb-survey.com Mr. Dieter Liebich Mr. Robert Schuchardt Mr. Jeff Halbritter Bremerhaven – Germany Franziusstraße 70a D-27568 Bremerhaven Capt. Bernd Kenter Capt. Martin Tanke Capt. Björn Greifenberger Capt. Ulf Mattenklodt Capt. Ihno Döring Mr. Torsten Bock Mr. Tom Gadow Mr. Miro Krollikowski Your partner in active loss prevention activities History 1990 Foundation of equally associated partnership Mund + Bruns GbR by the officially appointed and sworn marine & cargo surveyors Captain H. Peter Mund and Captain Michael W. Bruns 2004 Christoph Bruns joins the management board as partner 2005 The Chamber of Commerce and Industry of bremen officially appoints and inaugurates Christoph Bruns as sworn surveyor for steel and steel products 2006 Captain Dirk Lüdersen joints the management board as partner 2007 Retirement of Captain Michael W. Bruns and Captain H. Peter Mund 2009 Number of employees increases to 29, whereof are 21 surveyors 2010 Foundation of a Mund + Bruns survey office in Lagos / Nigeria 2011 Foundation of a Mund + Bruns (China) Representation office in Shanghai 2012 Foundation of Mund + Bruns survey offices in Houston and Los Angeles / USA 2013 Number of employees increases worldwide to over 45, whereof are 34 surveyors Locations Baltimore Kaliningrad Bremen / Bremerhaven Antwerpen Odessa St.Petersburg Moskow Vladivostok Kerch Los Angeles Brunswick Shanghai Houston Lagos Current M+B offices Partner offices in Russia & Ukraine Services Beratung Consultancy Produktspezifische Beratung und Empfehlungen zur Schadenverhütung im Seetransportbereich Product-specific loss prevention advice and recommendations in marine transportation Produktspezifische Beratung und Empfehlungen zur Schadenverhütung im Straßengüterverkehr Product-specific loss prevention advice and recommendations in road transportation Produktspezifische Beratung und Empfehlungen zur Schadenverhütung im Schienengüterverkehr Product-specific loss prevention advice and recommendations in rail transportation Ausarbeitung von generellen Transportvorschriften Elaboration of general transport recommendations or procedures Ausarbeitung von individuellen Arbeits- und Behandlungsanweisungen Elaboration of individual working and handling instructions Kommentierung von produktspezifischen Tenderanfragen für den Bereich Transport & Logistik Commenting on specific product tender inquiries within the transport and logistics sector. Kommentierung von produktspezifischen Tenderanfragen für den Unterbereich Arbeit, Sicherheit und Umwelt innerhalb des Bereichs Transport & Logistik Commenting on specific product tender inquiries for QHSE questions within the transport and logistics sector. Erstellung von Ladungssicherungskonzepten Elaboration of lashing and securing concepts Services Warenbesichtigungen Cargosurveys Klassische Zustandsbesichtigungen Klassische Vorverladebesichtigungen Klassische Beladungsüberwachungen auf allen Verkehrsträgern Klassische Ladungssicherungsbesichtigungen Klassische Entlade- bzw. Löschbesichtigungen Vorverladeüberwachungen mit aktiver Unterstützung zur Umsetzung von produktspezifischen oder vertraglichen Vorschriften Beladeüberwachungen mit aktiver Unterstützung zur Umsetzung von produktspezifischen oder vertraglichen Vorschriften auf allen Verkehrsträgern Ladungssicherungsüberwachung mit aktiver Unterstützung zur Umsetzung von produktspezifischen oder vertraglichen Vorschriften Klassische Warenschadenbesichtigung Schadenursachenfindung Schadenbewertung Schadenabwicklung Classic cargo condition surveys Classic cargo preload surveys Classic cargo loading surveys Classic lashing and securing surveys Classic cargo discharging surveys Cargo preload surveys and supervison with active influence of the attending surveyor to product or contract specific instructions Loading surveys and supervison with active influence of the attending surveyor to product or contract specific instructions Lashing and securing surveys and supervision with active influence of the attending surveyor to product or contract specific instructions Classic damagesurveys Determination of damage causation Assessments of losses Claims handling Services Verkehrsträgerbesichtigungen Transportation vessel surveys Onhire Besichtigungen Onhire Surveys Offhire Besichtigungen Offhire Surveys Mengenfeststellung von Treibstoff & Ladung Bunker surveys Zustandsbesichtigungen von Schiffen Condition surveys to marine vessels & barges Zustandsbesichtigungen von Straßenverkehrsträgern und Fahrzeugen Condition surveys to road transportation vessels, trucks and trailers Zustandsbesichtigungen von Schienenverkehrsträgern und Waggons Condition surveys to rail transportation vessels and wagons Zustandsbesichtigungen von Umschlagsmitteln Condition surveys to handling equipment Zustandsbesichtigungen von Hebemitteln Condition surveys to lifting apparatus and lifting equipment Zustandsbesichtigungen von Lagereinrichtungen Condition surveys to storage facilities Services Personenkraftwagen PKW Besichtigungen Vehicle surveys Zustandsbesichtigungen und Schnittstellenkontrolle von Neuwagen vor Verladung auf Transportträger Zustandsbesichtigung und Schnittstellenkontrolle von Neuwagen nach Entladung vom Verkehrsträger Allgemeine Berichterstattung nach kundenspezifischen Vorschriften Condition, preload and interface surveys to new cars and used cars General reporting as per customer quality instructions Individuelle Berichterstattung nach produktspezifischen Vorschriften Individual reporting according to product – specific instructions Schnelle Datenaufnahme mittels Handheldgeräten und Strichcodelesegeräten. Fast data acquisition by handheld- and barcode scanners. Schnelle Datenverarbeitung und Ergebnisbereitstellung von und auf eigenen Webund Mailservern. Fast data proccesing and reporting of survey results from and on company owned web – and mailservers. Condition, delivery and interface surveys to new cars and used cars Services Risikountersuchungen Risk Assesments Untersuchungen zur Gefahrenabwehr Security assesments Untersuchungen zur Arbeitssicherheit Health and safety assesments Transportweguntersuchungen Road and route surveys Beurteilung von Risiken in individuellen Arbeitsbereich im Bereich der Logistik & Transport Evaluation of risks in defined working areas within the transport and logistic sector Services Berichterstattung Reporting Tägliche Kurzberichterstattung per elektronischer Post durch den jeweiligen Besichtiger an genau zu definierende Empfänger. Daily short notice e-mail reporting by the attending surveyor to a defined receiver, Erstellung eines „vorläufigen Gesamtberichtes“ nach Beendigung der jeweiligen Besichtigung Preliminary reporting directly upon completion of the individual survey. Erstellung eines „endgültigen Gesamtberichtes“ nach vollständigem Erhalt aller nötigen Informationen. Bereitstellung von Fotografien (JPEG) in kleinerer Auflösung per elektronischer Post Final reporting upon receipt of all neccesary information and documentation Provision of digital pictures (JPEG) in smaller resolution by e-mail Bereitstellung von umfangreichen Fotodokumentationen im Papierformat Provision of a full style photo-documentation in paper format Bereitstellung von umfangreichen Fotodokumentationen in elektronischem Format (Bsp. PDF) Provision o f a full style photo-documentation (PDF) in electronic format. Bereitstellung aller auftragsbezogener Daten im individuellen Downloadbereich der M+B Website. Provision of all survey order relevant data in a customer related download area on the M+B website. Services Gutachten Survey reports Klassische Gutachtenerstellung für Privatkunden Classic survey reports for private customers Klassische Gutachtenerstellung für Versicherer Classic survey reports for cargo underwriters Klassische Gutachtenerstellung für Industriekunden Classic survey reports for industry customers Klassische Gutachtenerstellung für Gerichte Classic survey reports for authorities and courts Services MARINE WARRANTY BESICHTIGUNG MARINE WARRANTY SURVEY Als Marine Warranty Besichtiger bieten wir unseren Kunden aus der Industrie, der Verkehrswirtschaft und dem Versicherungsgewerbe eine neutrale und unabhängige Beurteilung bei Durchführung von Seetransportprojekten in den Bereichen Infrastruktur, On- und Offshore Energie, sowie im Leitungsbau von Öl und Gasrohrleitungen. As Marine Warranty Surveyor (MWS) we provide our customers an independent third-party inspection and approval while executing marine transport projects within the sectors of infrastructure, energy on- and offshore projects as well as oil & gas pipelines. Wir beraten unsere Kunden bei der Planung und überwachen auf Basis kundenseitiger Richtlinien die sichere und vertragskonforme Durchführung seiner Projekte durch die unterschiedlichen Dienstleister. Durch unser international aufgestelltes Sachverständigenbüro sowie unser eigenes Netzwerk an Sachverständigen und Inspektoren, können wir unseren Kunden unsere Dienstleistungen weltweit offerieren. We are giving advice to our clients while planning their projects as well as we are carrying out our surveys based on customer rules and regulations, in order evaluate information about the contractual and safe compliance of their service provider. Due to our international operating survey bureau and our own network of surveyors and inspectors, we can offer our services to our customers at any place worldwide. Der genaue Umfang der Einsatzgebiete sowie der Einsatzzeiten des Marine Warranty Besichtigers, wird kundenseitig bei Beauftragung explizit festgelegt. The exact scope of the Marine Warranty survey, as well as the operating time schedules, will and must be defined by our customers when appointed. Sämtliche auftragsbezogenen Vorgangsbeschreibungen, sowie Qualitätsrichtlinien, Arbeitsschutzanweisungen und Vorschriften, müssen dem Marine Warranty Besichtiger vor Antritt seiner Untersuchungen vorliegen. Der Umgang mit den jeweilig bei Begehungen, Besprechungen und Untersuchungen erarbeiteten schriftlichen Untersuchungsergebnissen, wird bei Auftragsvergabe genau definiert. All project relevant QHSE and other regulations, procedures and instructions are to be made available before executing any survey. The distribution of information resulting out any survey, evaluation or examination will and must be clearly defined at time of appointment. Certification Different Nations – Different Cultures – Different Problems ONE QUALITY SOLUTION MUND + BRUNS Contact Details Mund + Bruns Schiffs- und Ladungssachverständige GmbH Lloydstraße 4-6 Kaffee Quartier D-28217 Bremen / Germany Tel: Fax: Mail: Web: +49 421 386575 +49 421 3865777 [email protected] www.mund-bruns.de