Instruction manual - buehler

Analysentechnik
Sample gas filter
AGF-FE-1, AGF-FE-2
Installation and Operation Instructions
Original instructions
BE410009
04/2016
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: [email protected]
Internet: www.buehler-technologies.com
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
Internet: www.buehler-technologies.com
E-Mail: [email protected]
Read this instruction carefully prior to installation and/or use.
Pay attention particularly to all advises and safety instructions
to prevent injuries. Bühler Technologies can not be held responsible for misusing the product or unreliable function due
to unauthorised modifications.
All rights reserved. Bühler Technologies GmbH 2016
Document information
Document No............................................... BE410009
Version.............................................................. 04/2016
AGF-FE-1, AGF-FE-2
Contents
1
Introduction ............................................................................................................................................................................................. 2
1.1 Intended Use .................................................................................................................................................................................. 2
1.2 Design types................................................................................................................................................................................... 2
1.3 Scope of delivery ........................................................................................................................................................................... 2
2 Safety instructions ................................................................................................................................................................................. 3
2.1 Important notices......................................................................................................................................................................... 3
2.2 General hazard warnings........................................................................................................................................................... 4
3 Transport and storage........................................................................................................................................................................... 5
4 Installation and connection ............................................................................................................................................................... 6
4.1 Requirements to the installation site..................................................................................................................................... 6
4.2 Connecting the gas lines ............................................................................................................................................................ 6
5 Operation and control........................................................................................................................................................................... 7
6 Maintenance........................................................................................................................................................................................... 8
6.1 Replacing the filter element...................................................................................................................................................... 8
7 Service and repair.................................................................................................................................................................................. 9
7.1 Spare parts and accessories....................................................................................................................................................... 9
8 Disposal ................................................................................................................................................................................................... 10
9 Appendices .............................................................................................................................................................................................. 11
9.1 Technical Data .............................................................................................................................................................................. 11
9.2 Dimensions.................................................................................................................................................................................... 11
10 Attached documents ........................................................................................................................................................................... 12
BE410009 ◦ 04/2016
Bühler Technologies GmbH
i
AGF-FE-1, AGF-FE-2
1 Introduction
1.1 Intended Use
AGF-FE filters were designed specifically for front panel installation in analyzers or systems. All types can be used
for filtering sample gas.
Please note the specifications in the data sheets on the specific intended use, existing material combinations, as
well as pressure- and temperature limits.
1.2 Design types
If a filter type has special features, these are described separately in the operating manual. When connecting,
please note the specific values of the filter, and the correct version when ordering spare parts.
Please refer to the nameplate to identify your model. In addition to the job number it also contains the item number and model designation.
Filter type
Description
AGF-FE-1
PA / PC / Viton filter;
Fibreglass filter element
AGF-FE-1-T
PA / PC / Viton filter;
PTFE filter element
AGF-FE-2
PVDF / stainless steel filter;
Fibreglass filter element
Tab. 1: Filter type overview
1.3 Scope of delivery
– 1 x Filter
– Product documentation
2
Bühler Technologies GmbH
BE410009 ◦ 04/2016
AGF-FE-1, AGF-FE-2
2 Safety instructions
2.1 Important notices
Operation of the device is only valid if:
– the product is used under the conditions described in the installation- and operation instruction, the intended
application according to the type plate and the intended use. In case of unauthorized modifications done by the
user Bühler Technologies GmbH can not be held responsible for any damage,
– when complying with the specifications and markings on the nameplates.
– the performance limits given in the datasheets and in the installation- and operation instruction are obeyed,
– monitoring devices and safety devices are installed properly,
– service and repair is carried out by Bühler Technologies GmbH,
– only original spare parts are used.
This manual is part of the equipment. The manufacturer keeps the right to modify specifications without advanced
notice. Keep this manual for later use.
Signal words for warnings
DANGER
Signal word for an imminent danger with high risk, resulting in severe injuries or death if not
avoided.
WARNING
Signal word for a hazardous situation with medium risk, possibly resulting in severe injuries or
death if not avoided.
CAUTION
Signal word for a hazardous situation with low risk, resulting in damaged to the device or the
property or minor or medium injuries if not avoided.
NOTICE
Signal word for important information to the product.
Warning signs
These instructions use the following warning signs:
Warns of a general hazard
General information
Warns not to inhale toxic gasses
Wear respiratory equipment
Warns of corrosive liquids
Wear a safety mask
Warns of explosive areas
Wear gloves
BE410009 ◦ 04/2016
Bühler Technologies GmbH
3
AGF-FE-1, AGF-FE-2
2.2 General hazard warnings
Installation of the device shall be performed by trained staff only, familiar with the safety requirements and risks.
Check all relevant safety regulations and technical indications for the specific installation place. Prevent failures
and protect persons against injuries and the device against damage.
The operator of the system must secure that:
– safety and operation instructions are accessible and followed,
– local safety regulations and standards are obeyed,
– performance data and installation specifications are regarded,
– safety devices are installed and recommended maintenance is performed,
– national regulations for disposal of electrical equipment are obeyed.
Maintenance, Repair
Please note during maintenance and repairs:
– Repairs to the unit must be performed by Bühler authorised personnel.
– Only perform conversion-, maintenance or installation work described in these operating and installation instructions.
– Always use genuine spare parts.
Always observe the applicable safety and operating regulations in the respective country of use when performing
any type of maintenance.
DANGER
Toxic, corrosive gases
The measuring gas led through the equipment can be hazardous when breathing or touching it.
a) Check tightness of the measuring system before putting it into operation.
b) Take care that harmful gases are exhausted to a save place.
c) Before maintenance turn off the gas supply and make sure that it cannot be
turned on unintentionally.
d) Protect yourself during maintenance against toxic / corrosive gases. Use
suitable protective equipment.
4
Bühler Technologies GmbH
BE410009 ◦ 04/2016
AGF-FE-1, AGF-FE-2
3 Transport and storage
The device should be only transported in the original case or in appropriate packing.
If the device is not used for some time, protect it against heat and humidity. Store the device in a roofed, dry, and
dust free room. Temperature should be between –20 °C and 40 °C (-4 °F and 104 °F).
BE410009 ◦ 04/2016
Bühler Technologies GmbH
5
AGF-FE-1, AGF-FE-2
4 Installation and connection
4.1 Requirements to the installation site
The front plate has to be prepared according to the drawings in the data sheets.
The filter should be installed in a way so the filter element can be replaced. If the filter protrudes from a contour,
please note this poses a risk of damage.
The Maximum pressure is 2 bar (29 psi).
4.2 Connecting the gas lines
The connections must be made carefully and properly using suitable fittings.
Please check if your version has G-threads or NPT threads. On the latter, the item number on the nameplate is followed by "I".
An arrow on the filter indicates the flow direction.
The hoses are only slipped on and must be secured in the event of overpressure.
Perform a leak test with suitable means.
6
Bühler Technologies GmbH
BE410009 ◦ 04/2016
AGF-FE-1, AGF-FE-2
5 Operation and control
NOTICE
The device must not be operated beyond its specifications.
BE410009 ◦ 04/2016
Bühler Technologies GmbH
7
AGF-FE-1, AGF-FE-2
6 Maintenance
During maintenance, remember:
– The equipment must be maintained by a professional familiar with the safety requirements and risks.
– Only perform maintenance work described in these operating and installation instructions.
– When performing maintenance of any type, observe the respective safety and operation regulations.
– Only perform maintenance when cool.
DANGER
The gas inside the filter, condensate and used filter elements may be caustic or
corrosive.
Sample gas can be harmful.
a) Before maintenance turn off the gas supply and surge with air if necessary.
b) Exhaust sample gas to a safe place.
c) Protect yourself against toxic / corrosive gas during maintenance. Wear appropriate personal protection equipment.
6.1 Replacing the filter element
CAUTION
Gas leakage
The filter should not be dismantled under pressure.
Don’t use damaged parts again.
– Twist off the filter cover counter-clockwise.
– Remove the filter element and insert a new one.
– Check for leaks and replace, if necessary.
– Twist on filter cover clockwise and tighten hand-tight.
– Perform a leak test with suitable means.
NOTICE! Please observe legal regulations when disposing of filter elements.
8
Bühler Technologies GmbH
BE410009 ◦ 04/2016
AGF-FE-1, AGF-FE-2
7 Service and repair
This chapter contains information on troubleshooting and correction should an error occur during operation.
Repairs to the unit must be performed by Bühler authorised personnel.
Please contact our Service Department with any questions:
Tel.: +49-(0)2102-498955 or your agent
If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must
be inspected by the manufacturer. Please send the equipment inside suitable packaging to:
Bühler Technologies GmbH
- Reparatur/Service Harkortstraße 29
40880 Ratingen
Germany
Please also attached the completed and signed RMA decontamination statement to the packaging. We will otherwise be unable to process your repair order.
You will find the form in the appendix of these instructions, or simply request it by e-mail: [email protected].
7.1 Spare parts and accessories
Please also specify the model and serial number when ordering parts.
Upgrade and expansion parts can be found in our catalog.
Available spare parts:
Filter*
Item no.
Model
41 15 9991
AGF-FE-1
41 15 8991
AGF-FE-1-T
41 15 099
AGF-FE-2
90 09 162
O-ring for model FE-E1 / FE-1-T
41 28 011
O-ring for model FE-E2
* one filter element is included with delivery.
Filter elements
Item no.
Model
for filter model
VE
41 15 00 10
FE-E1
AGF-FE-1
5 count
41 15 00 90
FE-1-T
AGF-FE-1-T
5 count
41 15 09 910
FE-E2
AGF-FE-2
5 count
BE410009 ◦ 04/2016
Bühler Technologies GmbH
9
AGF-FE-1, AGF-FE-2
8 Disposal
Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of electronic components and devices during disposal.
10
Bühler Technologies GmbH
BE410009 ◦ 04/2016
AGF-FE-1, AGF-FE-2
9 Appendices
9.1 Technical Data
Built-in filter
AGF-FE-1
AGF-FE-1-T
AGF-FE-2
Filter surface
40 cm²
40 cm²
13 cm²
Filter fineness
2 µm
2 µm
8 µm
Dead volume
25 ml
25 ml
6 ml
PC
PC
PVDF / 1.4571
Viton
Viton
Viton
Fibreglass / epoxy resin
PTFE
Fibreglass / epoxy resin
DN 4/6
DN 4/6
DN 2/4
2 bar
2 bar
2 bar
max. +80 °C
max. +80 °C
max. +80 °C
Material - filter housing
Material - gasket
Material - filter element
Connections
Operating pressure max.
Medium temperature
9.2 Dimensions
Front panel min. 1.5
Front panel
BE410009 ◦ 04/2016
Installation diagram
Bühler Technologies GmbH
11
AGF-FE-1, AGF-FE-2
10 Attached documents
– RMA - Decontamination Statement
12
Bühler Technologies GmbH
BE410009 ◦ 04/2016
RMA - Dekontaminierungserklärung
RMA - Decontamination Statement
DE/EN
Gültig ab / valid since: 2014/11/01
Revision / Revision 1
ersetzt Rev. / replaces Rev. 0
Um eine schnelle und reibungslose Bearbeitung Ihres Anliegens zu erreichen, füllen Sie bitte diesen Rücksendeschein
aus. Eine genaue Fehlerbeschreibung ist für die Ursachenanalyse nötig und hilft bei der schnellen Bearbeitung des
Vorgangs. Die Aussage „Defekt“ hilft bei der Fehlersuche
leider nicht.
Please complete this return form to ensure your claim is
processed quickly and efficiently. An accurate description of
the problem is necessary for cause analysis and will help
processing the claim quickly. Unfortunately, stating
“defective” will not help us troubleshoot the issue.
Die RMA-Nummer bekommen Sie von Ihrem
Ansprechpartner im Vertrieb oder Service.
You may obtain the RMA number from your sales or
service representative.
Zu diesem Rücksendeschein gehört eine Dekontaminierungserklärung. Die gesetzlichen Vorschriften schreiben vor, dass
Sie uns diese Dekontaminierungserklärung ausgefüllt und
unterschrieben zurücksenden müssen. Bitte füllen Sie auch
diese im Sinne der Gesundheit unserer Mitarbeiter
vollständig aus.
This return form includes a decontamination statement. The
law requires you to submit this completed and signed
decontamination statement to us. Please complete the entire
form, also in the interest of our employees’ health.
Bringen Sie den Rücksendeschein mit der
Dekontaminierungserklärung bitte zusammen mit den
Versandpapieren in einer Klarsichthülle außen an der
Verpackung an. Ansonsten ist eine Bearbeitung Ihres
Reparaturauftrages nicht möglich!
Attach the return form including decontamination
statement along with the shipping documentation to the
outside of the package, inside a clear pouch. Otherwise
we are unable to process your repair order!
Angaben zum Absender:
Sender information:
Firma / Company
Ansprechpartner /
Contact person
Anschrift / Address
Abteilung /
Department
E-Mai / E-Mail:
Tel. / Phone
Fax / Fax:
Artikelnummer /
Item number
Auftragsnummer /
Order number
Anzahl / Quantity
Rücksendegrund /
Return reason
RMA-Nr. /
RMA no.
Reparatur / Repair
Garantie / Warranty
Zur Prüfung / For inspection
Rückgabe / Return
Vorgangsnummer des Kunden /
Customer transaction number::
Fehlerbeschreibung / Description of the problem:
Ort, Datum /
Place, Date
Seite
Page
1/2
Unterschrift / Stempel /
Signature / Stamp:
Bühler Technologies GmbH
D - 40880 Ratingen, Harkortstr. 29
Tel.: + 49 (0) 2102 / 4989-0 Fax: + 49 (0) 2102 / 4989-20
e-mail: [email protected]
Internet: www.buehler-technologies.com
RMA - Dekontaminierungserklärung
RMA - Decontamination Statement
DE/EN
Gültig ab / valid since: 2014/11/01
Revision / Revision 1
ersetzt Rev. / replaces Rev. 0
Bitte füllen Sie diese Dekontaminierungserklärung für jedes
einzelne Gerät aus.
Gerät / Device
RMA-Nr /
RMA no:
Serien-Nr. / Serial no.
[
]
Please complete this decontamination statement for each
individual item
Ich bestätige hiermit, dass das oben spezifizierte
Gerät ordnungsgemäß gereinigt und dekontaminiert
wurde und keinerlei Gefahren im Umgang mit dem
Produkt bestehen.
I herewith declare that the device as specified above has been
properly cleaned and decontaminated and that there are no
risks present when dealing with the device.
Ansonsten ist die mögliche Gefährdung genauer zu
beschreiben:
In other cases, please describe the hazards in detail:
Aggregatzustand (bitte ankreuzen):
Aggregate state (please check):
Flüssig / Liquid
Fest / Solid
Folgende Warnhinweise sind zu beachten
(bitte ankreuzen):
Pulvrig / Powdery
Please note the following warnings (please check):
Explosiv
Explosive
Giftig / Tödlich
Toxic / lethal
Entzündliche Stoffe
Flammable substances
Komprimierte Gase
Compressed gasses
Gesundheitsgefährdend
Hazardous to health
Gesundheitsschädlich
Harmful to health
Bitte legen Sie ein aktuelles Datenblatt des
Gefahrenstoffes bei!
Ort, Datum /
Place, Date:
Seite
Page
2/2
Gasförmig / Gaseous
Brandfördernd
Oxidizing
Umweltgefährdend
Harmful to the environment
Please include an updated data sheet of the hazardous
substance!
Unterschrift / Stempel
Signature / Stamp:
Bühler Technologies GmbH
D - 40880 Ratingen, Harkortstr. 29
Tel.: + 49 (0) 2102 / 4989-0 Fax: + 49 (0) 2102 / 4989-20
e-mail: [email protected]
Internet: www.buehler-technologies.com