9 - Baur Folien GmbH

Operating Instructions TK-101
Operating Instructions TK-101
Important notes, make sure to follow
The prerequisites for a perfect and safe operation of the R/I converter are proper transport, storage and mounting, professional installation and startup, operation as intended and careful maintenance. These tasks may be
performed only by persons possessing the respective necessary technical knowledge and qualifications.
The relevant safety regulations for the construction and operation of electrical plants in hazardous areas should
be observed. The construction regulations in accordance with EN 60079-14 for electrical plants in hazardous areas are particularly referred to here.
In addition, the accompanying EC design examination certificate TUV 02 ATEX 1795 X is to be observed.
In the event that information contained in these instructions should prove to be insufficient in any way, please
contact the manufacturer.
Electrical connection
All electrical connections are to be made in a dead-voltage condition. In the event that the device is operated in
a hazardous area, the connection may only be made to certified intrinsically safe circuits of ignition protection
type Ex ia IIC/IIB. The highest permitted ambient temperature depending on the temperature class and the
max. power input Pi is to be identified in the corresponding table in “TUV 02 ATEX 1795X” attached in the appendix.
1
Function
The TK-101 transducer is integrated directly into the connection socket of our continuous filling level probes
of the type series TK-30... It converts the resistance signal of the continuous level measuring sensors into a
unit current signal (4..20 mA) proportional to the filling level height.
In case the connection to the transmitter chain is defective, the signal is displayed with a current value of
I > 22 mA (except 100% connection). The supply voltage in the electric circuit of the unit depends on the
burden resistance. For more information, refer to the supply voltage range specified in the technical data.
For devices equipped with potentiometers: In order to accommodate the various transducers, the full-scale
amplitude can be adjusted. In doing so, the measuring length can be reduced down to 75 % by means of
the zero-point elevation.
The TK-101 transducer always saves the most current measured value.
1.1
Function diagram
No. Function/designation Device TK-101
Comments
1
0 % indication
Float, bottom position 4 mA)
Device provides an output current of approx. 4 mA
2
50 % indication
Float, center position (12 mA) Device provides an output current of approx. 12 mA
3
100 % indication
Float, top position (20 mA)
Device provides an output current of approx. 20 mA
Error limit = ±1%; FSO= ±0,2 mA; burden resistance 100 Ω
For an inverse display (100% indication = float, bottom position), the connection wires 0% and 100% have to
be exchanged.
E.L.B. Füllstandsgeräte Bundschuh
GmbH & Co.KG
An der Hartbrücke 6
64625 Bensheim
Phone: +49 (0)6251-84 62-0
Fax:
+49 (0)6251-84 62-72
eMail: [email protected]
Page: 1 of 4
Version 07/02/20111
Errors and changes reserved
Operating Instructions TK-101
2
Performance features
2-conductor 4..20 mA transducer
integrated into TK-xxx connection socket
Failure detection system (except 100% connection)
For devices equipped with potentiometers
3
Zero-point offset and elevation
Full-scale amplitude can be adjusted
Mounting
The TK-101 is intended for the installation into a housing, which offers suitable protection against the respective ambient conditions during operation. At the factory, the TK-101 is integrated into the respective TK-...
housing.
The ambient temperature of the TK-101 at the installation location has to be in the operating
range specified in the technical data.
4
Electrical connection
The sensor line should not be installed in close proximity of power currents. If this cannot be avoided, the use
of a shielded cable can reduce interferences through coupling.
5
Connection diagram
TK-101 transducer
Pin assignment
+
Supply voltage ( +24VDC)
-
GND
Top (Oben)
Upper start of the resistor chain (wire color yellow)
Bottom (Unten)
Bottom start of the resistor chain (wire color red)
Pickup (Abgriff)
Pickup of the current resistance value (wire color black)
TK-101
Connection example
E.L.B. Füllstandsgeräte Bundschuh
GmbH & Co.KG
An der Hartbrücke 6
64625 Bensheim
Phone: +49 (0)6251-84 62-0
Fax:
+49 (0)6251-84 62-72
eMail: [email protected]
Page: 2 of 4
Version 07/02/20111
Errors and changes reserved
Operating Instructions TK-101
5.1
6
Connection diagram
Startup
After the electrical connection has been completed, the TK-101 is operational and provides the current value in
accordance with the input signal to the output loop.
7
Functional check / adjustment
When ordering, the TK-101 is aligned with the output current range (4...20 mA).
In doing so, the "lower" output current is set to 4 mA and the "upper" output current to 20 mA.
Applies only to versions with potentiometers
If this setting is to be changed, the "cover" of the housing needs to be removed. A current measuring
device with a measuring range of 30 mA is required and must be connected to the current loop.
"Zero" offset
For this purpose, the resistance sensor must provide a signal, which shall be used as zero position. On
the "Zero" potentiometer, the output current can now be set to the required value.
"Max" offset
For this purpose, the resistance sensor must provide a signal, which shall be used as the maximum signal value. On the "Max" potentiometer, the output current can now be set to the required value.
After that, the "Zero offset value" must be checked again and readjusted, if necessary.
E.L.B. Füllstandsgeräte Bundschuh
GmbH & Co.KG
An der Hartbrücke 6
64625 Bensheim
Phone: +49 (0)6251-84 62-0
Fax:
+49 (0)6251-84 62-72
eMail: [email protected]
Page: 3 of 4
Version 07/02/20111
Errors and changes reserved
Operating Instructions TK-101
8
Maintenance
The TK-101 does not require special maintenance beyond the general inspection/function check of the electrical
equipment.
9
Cleaning
Due to its installation in a housing, cleaning of the TK-101 is not required.
If cleaning is necessary, however, cleaning of the device is only allowed while no voltage is applied; use a dry
cloth or a fine brush for the cleaning process.
10
Technical data
Input
Resistance range in three-wire circuit
4..10 kΩ
Measured current
0.8 mA at RE = 4 kΩ, 0.33mA at RE = 10 kΩ
Measured voltage
3,3 V
Supply/output
2-wire
4..20 mA
Voltage
11..28 VDC
Burden/load
0...800 Ω
Output signal if fault is detected
max 24 mA
Environment
Operating temperature
-20...+60 °C
Storage temperature
-40...+80 °C
Influence of errors
Max. accumulated errors
± 1%
Influence of temperature
-0.015% / °C
Effect of variation of supply voltage
0.025% / V
Offset (optional)
Full-scale amplitude
75...125 %
Zero-offset elevation
0…25 %
EMC standards
E.L.B. Füllstandsgeräte Bundschuh
GmbH & Co.KG
An der Hartbrücke 6
64625 Bensheim
DIN EN 61326-1; Issue: 2006-10
Phone: +49 (0)6251-84 62-0
Fax:
+49 (0)6251-84 62-72
eMail: [email protected]
Page: 4 of 4
Version 07/02/20111
Errors and changes reserved
Manual TK-307/0-Ex
EX submersible magnetic sensor TK-307/0-Ex
Instructions for assembly and initial use
NB: Ensure that you read and adhere to these important instructions !!
If the submersible magnetic sensor is to operate smoothly and safely, it is vital that it is transported, stored
and assembled appropriately, installed and commissioned correctly, used only as intended and repaired as
required.
These actions should only be performed by individuals with the required specialist knowledge and
corresponding qualifications.
The applicable safety regulations for the erection and operation of electrical systems in explosion risk areas
shall be observed. Your particular attention is drawn to the erection provisions in accordance with EN 6007914 for electrical plants in areas subject to explosion hazards.
The attached EC-type examination certificate TÜV 02 ATEX 1795 X must also be observed.
Should the information contained in the instructions below prove to be inadequate in any way, please contact
the manufacturer.
Electrical connection
All electrical connections are to be performed in a de-energised state. Connections must only be made to
certified intrinsically safe circuits of protection type EEx ia IIC/IIB. The highest permissible environmental
temperature in connection with the temperature class and the max. power input Pi should be taken from the
relevant tables in 'TÜV 02 ATEX 1795X' (attached in the Annex).
1
Use
The purpose of the submersible sensors is to record fill level limits in vessels containing liquid media in
conditions where there is an explosive atmosphere of Zone 0 in the gas area above the liquid and one of Zone 1
outside of the vessels in the connection socket area.
The TK-307/0 models are designed for application in Zone 0.
A resistance chain is used in the sensor tube for the continuous fill level measurement of the TK-307/0...
sensors. This chain functions as a voltage divider. Tapping is performed through reed switches that are
operated by the magnets installed in the float.
E.L.B. Füllstandsgeräte Bundschuh
GmbH & Co.KG
An der Hartbrücke 6
64625 Bensheim
Tel.: +49 (0) 6251-84 62 0
Fax: +49 (0) 6251-84 62 72
Email: [email protected]
Page: 1 von 4
Status date 07.02.2011
Subject to change without notice.
Errors and omissions excepted.
Manual TK-307/0-Ex
Caution: no magnetisable fasteners may be used !!!
E.L.B. Füllstandsgeräte Bundschuh
GmbH & Co.KG
An der Hartbrücke 6
64625 Bensheim
Tel.: +49 (0) 6251-84 62 0
Fax: +49 (0) 6251-84 62 72
Email: [email protected]
Page: 2 von 4
Status date 07.02.2011
Subject to change without notice.
Errors and omissions excepted.
Manual TK-307/0-Ex
2.
Assembly
The intrinsically safe circuits must be installed in accordance with the applicable erection
provision under the terms of EN 60079-14 and the EC-type examination certificate TÜV 02
ATEX 1795 X.
The complete TK-307/0 sensor is intended for used within Zone 0.
The submersible sensor is installed on the appropriate vessel using stainless-steel clamps.
An external PE connector is fitted to the sensor's screw joint. This connection needs to be
connected to the external PE system. For information regarding the PE connection, see
EN 60079-14
The submersible sensor must not be damaged during installation. Impacts and blows etc.
or any other external influences that could impair the smooth functioning of the
submersible sensor must be avoided.
(see also Section 4).
The max. environmental temperature of the operating medium must not be
exceeded at the point of installation.
NB: environmental temperature of the sockets: max. 100 °C
3
Handling / repairs / maintenance
The submersible magnetic sensors are measuring devices and must be handled with
appropriate care. The influence of external forces, such as impacts, blows and distortion,
must be avoided. The weight’s functional path must remain unrestricted.
Caution: avoid electrostatic charge!
The submersible magnetic sensor must not be subjected to any strong magnetic fields.
Influences such as those described above can result in functional impairment or in the
sensor being destroyed.
3.1
Operational conditions
●
Vibrations, oscillations and/or impacts can result in functional impairment. If such
stresses can be expected for the given conditions, appropriates measures must be
taken (in the form of supports, for example).
●
Long sensors should, in addition to the above-mentioned supports, be supported
on their lower end.
●
Vessels that contain magnetisable substances can impair the functioning of the
submersible magnetic sensors.
●
In order to ensure reliable operation, no magnetisable parts (e.g. metallic
supports) should be located in the immediate vicinity of the submersible magnetic
sensor (i.e. the guide tube / float).
Apart from this, maintenance is restricted to general inspection / functional checks of the
electrical system.
E.L.B. Füllstandsgeräte Bundschuh
GmbH & Co.KG
An der Hartbrücke 6
64625 Bensheim
Tel.: +49 (0) 6251-84 62 0
Fax: +49 (0) 6251-84 62 72
Email: [email protected]
Page: 3 von 4
Status date 07.02.2011
Subject to change without notice.
Errors and omissions excepted.
Manual TK-307/0-Ex
4
Technical data
4.1
Materials
Float
Stainless steel 1.4571
Guide tube
Stainless steel 1.4571
Tube dimensions
Ø 15 x 1.5 mm with maximum tube lengths of 6000 mm.
Socket
Aluminium (IP 65)
4.2
Specification plate TK-307/0
4.2
Connection diagram TK-101
E.L.B. Füllstandsgeräte Bundschuh
GmbH & Co.KG
An der Hartbrücke 6
64625 Bensheim
Tel.: +49 (0) 6251-84 62 0
Fax: +49 (0) 6251-84 62 72
Email: [email protected]
Page: 4 von 4
Status date 07.02.2011
Subject to change without notice.
Errors and omissions excepted.
Herstellerbescheinigung / Zertifikat
Bewertung nach EN 60 079-0
für TK-307/0 mit TK-101 im Anschlusskopf für Zone 2
Diese Bewertung ist Bestandteil der Konformitätsbewertung
1. Gerätebeschreibung
Niveaumeßwertgeber TK-307/0 mit Zulassung für die Zone 0 ( TÜV 02 ATEX 1795 ),
mit zusätzlich im Anschlusskopf eingebautem Messumformer TK-101 (4...20 mA) .
Das Gerät wird vollständig in der Zone 2 montiert und betrieben.
Bei dem Messumformer handelt es sich um einen Zweileiter-Messumformer (4...20
mA) der mit zwei in Reihe geschalteten Sperrdioden ausgerüstet ist. Der Messumformer wird an einem potenzialfreiem Ex zugelassenem 20 mA Speisegerät
betrieben.
2. Bewertung
In dieser Bewertung wird die Vereinbarkeit mit der EN 60 079-0 , für den Betrieb der
Sonde in der Zone 2, festgestellt.
Bewertet wurden die folgenden relevanten Punkte der EN 60 079-0:
Das Gerät entspricht nach dieser Bewertung der
II 3 G Ex ia IIA T4
6.Z1.2:
da
Vorhersehbare Zündquellen können im Normalbetrieb nicht auftreten,
die Energie durch das zugehörige Speisegerät begrenzt wird.
ZA 1.2.3:
Das Gerät gewährleistet das erforderlich Maß an Sicherheit.
5.3.2.2:
Die maximale Verlustleistung der Schaltung beträgt
Umax * Imax = 28 V * 22mA = 0,6 Wmax. Als Betriebsmittel der Gruppe II
kann das Gerät der Temperaturklasse T4 zugeordnet werden.
7:
Das Gerät besteht nur aus metallischen Gehäuseteilen.
7.3:
Elektrostatische Aufladung kann nicht entstehen, da nur metallische
Oberflächen existieren.
15.2:
Das Betriebsmittel ist mit einem externen PA-Anschluss versehen.
An der Hartbrücke 6 - 64625 Bensheim
Telefon +49(0)6251/84 62 –0
Telefax +49(0)6251/6 46 14
eMail: [email protected]
Expreß- und Bahnstation: D-64293
Darmstadt
Bezirkssparkasse Bensheim
(BLZ 509 500 68) Konto 1 093 608
Helaba Frankfurt
SWIFT-Adresse: HELA DE FF
Für unser Konto bei
Sparkasse Bensheim
BIC: HELA DE F1 BEN
Rechtsform: KG
Sitz: Bensheim/Bergstraße
Amtsgericht:
Darmstadt
HRA 22894
Gesellschafter: Hans Bundschuh
Komplementär: Bundschuh GmbH
Amtsgericht:
Darmstadt
HRB 21702
Geschäftsführer Hans Bundschuh
16.3:
Es wird eine Kabeleinführung nach A.2.1 mit Elastomer-Abdichtung
verwendet.
26.4.5:
Gehäuseschutzart IP65.
Kennzeichnung: Das Gerät wird mit folgender Kennzeichnung versehen:
II 3 G Ex ia IIA T4
Elektrische Daten
Versorgungs- und
Signalstromkreis
in Zündschutzart Eigensicherheit Ex ia IIA
nur zum Anschluss an einen bescheinigten eigensicheren
Stromkreis mit folgenden Höchstwerten:
U i = 28 V
I i = 93 mA
P i = 660 mW
Die wirksame innere Kapazität und Induktivität des
des Versorgungs- und Signalstromkreises sind
vernachlässigbar klein.
Kapazität gegen Erde ≤ 27 nF
E.L.B. Füllstandsgeräte
Bundschuh GmbH + Co.
Bensheim, den 14.05.2010
An der Hartbrücke 6 - 64625 Bensheim
Telefon +49(0)6251/84 62 –0
Telefax +49(0)6251/6 46 14
eMail: [email protected]
Expreß- und Bahnstation: D-64293
Darmstadt
Bezirkssparkasse Bensheim
(BLZ 509 500 68) Konto 1 093 608
Helaba Frankfurt
SWIFT-Adresse: HELA DE FF
Für unser Konto bei
Sparkasse Bensheim
BIC: HELA DE F1 BEN
Rechtsform: KG
Sitz: Bensheim/Bergstraße
Amtsgericht:
Darmstadt
HRA 22894
Gesellschafter: Hans Bundschuh
Komplementär: Bundschuh GmbH
Amtsgericht:
Darmstadt
HRB 21702
Geschäftsführer Hans Bundschuh
300802.08
100802.03
100802.04
100802.05