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Grades A A A Grades A1 to A45 CBN Ceramic C C C C Coated carbide Carbonitride alloy C C Cermet Carbide Selection of Sumitomo Grades (Turning) ………A2 Selection of Sumitomo Grades (Milling) …………A3 Grade Comparison Chart (Coated) ……………………A4 (Cermet, Carbide, Ceramic) …A5 (CBN, Polycrystalline Diamond) …A6 Chipbreaker Comparison Chart ……………………A7 Chipbreaker and Grade Selection Guide Steel Turning Inserts ………………………………A8 Stainless Steel Turning Inserts ……………… A18 Cast Iron Turning Inserts ……………………… A22 Exotic Alloy Inserts …………………………… A26 Hardened Steel Turning Inserts ……………… A28 Non-Ferrous Metal Turning Inserts ………… A32 Coated Carbide …………………………………… A34 Cermet ……………………………………………… A37 Carbide ……………………………………………… A38 CBN ………………………………………………… A40 Polycrystalline Diamond ………………………… A42 Ceramic ……………………………………………… A44 Material Properties ………………………………… A45 A1 Selection of Sumitomo Grades (Turning) Selection Guide by Work Material and Cutting Process General Steel (Carbon Steel, Alloy Steel), Soft Steel Stainless Steel Cast Iron Cutting Process AC610M Grades A High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 ISO Classification AC810P Coated Carbide C C AC405K C AC820P AC6030M P AC6040M C AC630M C Medium Fracture Resistance K10 K20 K30 C AC415K AC420K C AC830P AC830P C AC520U AC530U A37 A37 Ceramic C P T1500Z P T3000Z T1000A T1500A ST10P ST20E A30 P Cermet Carbide C AC820P P A34 Coated Cermet C A38 T1000A T1000A T1500A G10E NB90S A44 BNS800 BN7000 BN500 Uncoated CBN Coated CBN P A40 Exotic Alloy Cutting Process High-Speed Light Wear Resistance S01 ISO Classification Coated Carbide Cermet P A34 AC510U P AC520U P AC503U P A44 AC510U T1000A H1 EH520 WX120 NB100C BNC2010 BNC2020 P P P Coated CBN P P P A40 BN7000 BNC160 BNC200 BN1000 BN2000 BN7500 BNX20 Uncoated CBN BNS800 BNC300 BNC100 P BN350 BN7000 BNX10 BNX25 A40 A2 Non-Ferrous Metal Sintered Components Medium High-Speed Light Medium High-Speed Light Medium Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance H10 H20 H30 - N01 N10 N20 N30 - 01 10 20 30 EH510 A38 PCD *For Ductile Cast Iron A37 Carbide Ceramic Hardened Steel Medium High-Speed Light Fracture Resistance Wear Resistance S10 S20 S30 H01 BNC500 DA1000 DA150 A42 ：1st Recommendation ：2nd Recommendation C ：CVD Coating P ：PVD Coating Blank: Uncoated Selection of Sumitomo Grades (Milling) Selection Guide by Work Material and Cutting Process General Steel (Carbon Steel, Alloy Steel), Soft Steel Cast Iron Stainless Steel Cutting Process High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 ISO Classification P ACM200 ACP200 P P ACP300 P P T250A Carbide Ceramic ACM300 P T250A T4500A A30N A38 ACK300 ACP300 T4500A A37 C ACK200 ACK300 A34 Cermet C A Grades Coated Carbide ACM100 P C ACP100 Medium Fracture Resistance K10 K20 K30 G10E A30N NB90M A44 BNS800 Uncoated CBN Coated CBN BN7000 A40 Exotic Alloy Hardened Steel High-Speed Finishing to Light Medium Rough to Heavy High-Speed Light Wear Resistance Fracture Resistance Wear Resistance S01 S10 S20 S30 S40 H01 ISO Classification Cutting Process P Non-Ferrous Metal High-Speed Light Medium Fracture Resistance Wear Resistance H10 H20 H30 N01 Medium Fracture Resistance N10 N20 N30 ACM100 ACM200 Coated Carbide P P C P ACM300 DL1000 ACK300 A34 H1 EH520 Carbide A38 BN7000 Uncoated CBN BN350 A40 DA1000 PCD A42 ：1st Recommendation ：2nd Recommendation C ：CVD Coating P ：PVD Coating Blank: Uncoated A3 Grade Comparison Chart ■ Coated Application Classification Grades A P Grade Sumitomo Electric P05 AC810P UE6105 T9105 CA510 HG8010 GC4205 KCP05 JC110V VP5515 TP0500 WPP05 IC8005 CA5505 KC9105 VP1510 IC428 P10 AC810P AC820P UE6110 T9115 CA515 HG8010 GC4315 KCP10 JC110V SV310 CA5515 GC4215 KC9110 JC215V SV315 SV515 P20 AC820P MC6025 T9125 UE6020 IC8250 CA525 IP2000 GC4325 KCP25 JC215V SV315 SV325 TP2500 WPP20S WPP20 IC9015 CA5525 HG8025 GC4225 KC9125 GM25 VP5525 P30 AC830P AC630M UE6035 T9135 VP15TF VP5535 CA530 IP3000 GC4235 KCP30 JC215V SV325 TP3500 WPP30S IC8350 WPP30 IC8025 CA5535 GM8035 KC9140 JC325V SV230 P40 AC830P AC630M UE6035 T9135 UH6400 PR660 M10 S10 AC610M AC510U MC7015 US7020 T9115 MP9005 AH110 US905 AH905 VP05RT VP10RT CA6515 PR915 IP050S PR1025 IP100S PR1215 PR1225 M20 S20 AC6030M AC610M AC520U MC7025 US7020 MP9015 VP20MF UP20M T6120 T6020 T9125 AH630 AH120 AH725 CA6525 PR915 PR930 IP100S GC2025 KCM25 PR1025 HG8025 GC1125 KC5525 KCU25 PR1125 KC5020 PR1215 PR1225 M30 AC6030M AC6040M AC630M AC830P AC530U MC7025 MC7035 US735 VP15TF VP20MF AH725 T6130 T6030 AH630 AH645 CA6525 GM8035 GC2035 KCM35 JC5015 VC901 PR1125 GX30 KC9240 JC8015 JC525X V1N TP3500 WSM30 IC8080 TM4000 IC830 M40 AC6040M AC530U MC7035 US735 AH645 VP15TF PR1125 GX30 TM4000 K05 AC405K MC5005 T5105 UC5105 T5115 UC5115 CA4505 HG3305 GC3205 KCK05 CA4010 HX3305 JC105V SV405 JC050W SV510 TK1000 WAK10 IC5005 TK1001 WKK10S K10 AC415K MC5005 MC5015 T5115 UC5105 T5125 UC5115 CA4505 CA4515 CA4115 HX3305 HG3305 GC3210 KCK15 HG3315 HX3315 JC105V SV410 SV515 WAK10 TK1000 WAK20 IC5010 TK1001 WKK10S IC5100 WKK20S K20 AC420K MC5015 UC5115 T5125 VP15TF T9125 UE6110 CA4515 HX3315 CA4120 HG3315 GC3215 KCK20 CA4115 HG8010 JC215V SV415 SV515 TK2000 WAK20 IC8150 TK2001 WAK30 WKK20S P10 ACP100 FH7020 T3130 F7030 T3030 P20 ACP200 PR1525 JS4045 VP15TF AH9030 PR1225 VP20RT AH120 AH725 PR830 GX2140 P30 ACP300 KCPK30 JS4060 AH3035 JC5040 GC1030 KCMP30 PR1525 JX1045 JX1060 VP30RT AH130 AH140 PR1230 CY150 GC2030 KC725 KC730 JC8050 SH730 CY250 KC735 M10 ACM100 ACK300 M20 ACM200 F7030 VP15TF VP20RT M30 ACM300 F7030 AH130 VP30RT AH140 MP7030 ACK200 MC5020 F5010 T1115 F5020 PR905 ACK300 AH725 AH120 VP15TF AH110 VP20RT AH330 GH110 GH130 GX2140 PR1510 JS4045 PR1210 JX1045 CY150 CY250 Turning Steel M Stainless Steel S Exotic Alloy K Cast Iron P Milling Steel M Stainless Steel K20 K Cast Iron K30 A4 Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet Valenite SECO Tools WALTER ISCAR IC8150 TP1500 WPP10S WPP10 IC9015 IP3000 GC4235 KC9140 JC325V SV235 TP3500 WTN53 IC8350 GM8035 JC450V V1N IC8025 VP5535 GC2015 KCM15 JC605X SV310 GC1105 KC5510 JC5003 SV315 GC1115 KCU10 JC110V VC929 TP1500 WSM10 IC807 IC8025 TS2000 IC907 JC110V VPS525 TP2500 JC5015 VC901 TM2000 WSM20 IC808 JC8015 SV230 TS2500 WMP20S IC8080 IC908 JC525X GC235 V1N JP4005 GC4220 KC715M JC8003 V1N JP4020 GC4230 KC930M KC935M JC730 JC6235 GC1010 GC1025 KTPK20 JC5040 VC935 GC2040 KCPM20 JC8015 JC5015 GC4240 JC5118 T250M T350M MP1500 MP2500 IC830 IC928 WKP25 WKP25S WPP20 WKP35S IC4100 IC520M IC4050 DT7150 MP3000 IC808 F25M WSM20 IC810 F30M IC380 WSM30 MM4500 WSM35 IC830 F40M WSP45S IC928 WSP45 IC330 PR1025 JX1020 GC1025 KC522M PR1225 CY9020 JP4020 GC1030 GH330 AH330 AH120 AH130 PR1525 JX1015 PR1025 CY150 PR1225 CY15 JC5015 GC2030 KC730M KC525M JC5030 JC5040 JC5015 CA6535 JX1045 GC2040 KC994M JC5030 VC935 PR1535 JX1060 KC725M GX2160 JC5040 GC3220 GC3020 JP4020 GC3040 K15W K20D K20W GC1010 GC1020 GC1025 GC1030 F25M F30M WSM35 IC908 WXM35 IC928 F30M F40M WSM35 IC328 WXM35 IC330 IC830 KCK15 KCK20 KC915M KC930M KC935M JV608X JC600 JC605W VN5 JC610 JC8003 MK1500 WAK15 IC5100 MK3000 WKK25 DT7150 T150M WKP25S KTPK20 KCPK30 KC510M KC520M KC525M JC6235 JC5003 JC5015 VC928 JC5080 JC8015 IC830 MK2050 WKP35S IC810 MK2000 WPP20 IC908 IC910 MH1000 IC928 IC950 Grade Comparison Chart ■ Cermet Grade P Steel K Milling M TN60 TN6020 PV60★ ★ CH550 PV7020★ PV7025 P30 T3000Z★ NX3035 ★ MP3025 K10 T1000A T110A AP25N★ NX2525 GT720★ NS520 TN30★ PV30 TN6010 ★ PV7005★ PV7010 T250A T4500A NX4545★ VP45N NS540 NS740 TC60M TN100M ★ Sandvik Kennametal KT125 CT5015 HTX KT1120 GC1525★ Dijet Valenite SECO Tools WALTER LN10 CX50 ★ PV7025 PV90★ IC20N IC520N VC605 KT6215 KT315★ CX50 KT175 ★ CX75 KT5020 ISCAR VC610 CM CMP C15M TP1020 IC30N IC530N C15M IC30N A CX90 CX99 CT5015 KT125 HTX MZ1000★★ MZ2000★ CT530 MZ3000 LN10 CX50 VC605 KT530M★ CX90 VC630 ★ Coated Cermet Inserts Grade Sumitomo Electric Mitsubishi Tungaloy P10 ST10P P20 ST20E UTi20T UX30 P30 A30 A30N UTi20T UX30 P40 ST40E M10 U10E EH510 U2 EH520 A30 A30N H2 H1 M20 M30 K01 K NS530★ GT530 NS730★ GT730 NS9530★ GT9530 AP25N NX2525 NX3035 ■ Carbide Stainless Steel GT720 NS520 T1500A T1500Z★ T2000Z★ AP25N NX2525 Hitachi TN30★ ★ PV30 TN6010★ CZ25 PV7010 ★ P20 Steel Steel ★ T1000A T110A P P Mitsubishi Tungaloy Kyocera P10 Cast Iron Classification Sumitomo Electric Grades Turning Application Classification K10 Cast Iron H1 EH10 EH510 K30 G10E EH20 EH520 G10E ー EH510 EH520 K20 S Exotic Alloy F0 Fine-grained Carbide F1,AFU XF1 AF0,AF1 SF2 Kyocera PW30 Hitachi Sandvik S1P EX35 SMA EX40 SM30 DX30 EX45 S6 SR30 WA10B H10A UX30 H13A UTi20T UX30 H10F SM30 WH01 WH05 HTi10 TH10 KW10 GW15 WH10 H13A UTi20T UX30 GW25 WH20 H13A UTi20T RT9005 RT9010 MT9015 TF15 SF10,MF07 MF10 HTi10 MF20 TF15 MF30 A1 WH30 SW05,SW10 SW25,KW10 WH10 GW15 TH10 KS20 F,MD1508 MD08F M,MD10 MD05F,MD07F FW30 EM10,MD20 MD15 UM Dijet WS10 UTi20T HTi05T Kennametal H10A H10F H13A NM08 NM15 6UF,8UF PN90,H6FF BRM20 EF20N 12UF NM25 N6F H10F SECO Tools ISCAR SRT K125M SR20 KU10,K313 UMN K68,KYSM10 K313 DX25 K68 UMS UMS UM40 KU10,K313 KG03 K68,K115M KU10,K313 KG10 K68,K115M KT9 K110M CR1 KY3500 KMF KT9 KY3500 CR1 KYHS10 KG20 KY3500 KG30 KU10,K313 K68,KMF KG10 K110M,KYHS10 KG20 K1025(KMF) FB05,FB10 FZ05 FZ10,FB15 FZ15 FB20,FZ15 FB15 FZ20 FB20 890 HX 883 IC07 IC50M IC54 IC28 IC54 IC28 IC07,IC20 IC08 IC07,IC20 IC08 IC28 IB50,IB85 IS8 890 890 883 HX 883 HX H25 IB50,IB85 IB55,IB90 IC20,IS8 IC20 IS8 ID5,IB85 IC20,IC07 IC08,IC28 IC07 890 IC07 890 883 IC08 883 IC08 ■ Ceramic Classification Sumitomo Electric H NB100C WG300 LX11 A66N A65 KT66 GC6050 CC650 CC670 KY1615 KY4300 CA100 NPC-A2 WIN HC4,HC7 ZC7,WA1 S WX120 WG300 CF1 CC6060 CC6065 CC670 KY4300 KY1540 CA200 WHISKAL WA1 SX9 K NB90S NB90M LX11,LX21 A65,A66N CC620,CC650 KY1615,KY1310 CA010 CXC73,FX105 KA30,KS500 CC6090 KY1320,KY3500 CS100 CX710 KS6000,KT66 GC1690 KY4300 Hardened Steel Exotic Alloy Cast Iron Tungaloy Kyocera Sandvik Kennametal Dijet Nippon Tungsten NTK NAICON-NXA HC1,HW2,HC2,HC6 HC7,WA1,SX1,SX2 NAICON-NX SP2,SX9,SX8 (Note) The data on pages A4 and A5 was collected from the various published catalogues therefore the information may not be updated. A5 Grade Comparison Chart ■ CBN Classification Sumitomo Electric Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet CB7525 CB7925 KB1340 JBN795 SECO Tools K01 BNC500* BN7000 BN500 MB710 BX930 BX870 BX910 KBN60M K10 BN7000 BN500 MB710 MB730 BX950 KBN900 BH200 K20 BN7000 BNS800 MBS140 BXC90 BX90S KBN900 BH250 K30 BNS800 N N01 BN700 BN7000 S S01 BN7000 MB730 BX470 BX480 BX950 KBN65M KBN70M KB5630 KB1340 H01 BNC2010 BNC2020 BNC100 BN1000 BN2000 BNX10 MBC010 MB810 BXM10 BX310 KBN05M BH100 PT600M KB5610 H10 BNC2010 BNC2020 BNC160 BNC200 BN2000 MBC020 BC8020 MB820 BXM20 BX330 KBN25M BH150 CB7015 KB5610 KB5625 JBN300 CBN10,CBN100 CBN150,CBN060K CBN160C H20 BNC2020 BNC200 BNX20 MBC020 BC8020 MB825 BXC50 BX360 KBN35M BH250 KBN900 CB7025 CB20 KB5625 KB5630 JBN245 CBN150 CBN160C H30 BNC300 BN350 BNX25 MB835 BC8020 BX380 CB7525 KB5630 Kennametal Dijet JDA30 JDA735 A K Grades Grade Cast Iron Non-Ferrous Metal Exotic Alloy H Hardened Steel CB7525 CB7925 JBN330 CBN200,CBN300 CBN300P,CBN400C CBN200,CBN300 CBN300P,CBN400C BXC90 BX90S KB5630 CBN500 CBN10 CBN100 CBN060K * For cutting ductile cast iron ■ Polycrystalline Diamond Classification N Non-Ferrous Metal Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Sandvik N01 DA1000 DA150 MD205 DX180 DX160 KPD001 CD05 CD10 KD1400 N10 DA1000 DA150 MD205 MD220 DX140 KPD001 KPD010 KPD230 CD1810 KD1400 KD1425 N20 DA1000 MD220 MD230 DX120 KPD230 N30 DA1000 MD230 DX110 KD1400 KD1425 KD1400 SECO Tools PCD05 PCD10 JDA10 JDA715 PCD05 PCD20 PCD05 PCD30 PCD30M (Note) The above data was collected from the various published catalogues therefore the information may not be updated. A6 Chipbreaker Comparison Chart ■ Negative Classification Application Fine Finishing Wiper Edge Mitsubishi FA FH TF GP FL FS,FY NS,ZF XP,XF FE LU SA,SY SS,NM XQ,CQ BE SU SH CE,B,BH XF,MF SEW P Medium Steel Heavy Finishing Hitachi TS,TSF,11 PP,HQ WP SW ASW WQ LP AS,ZM,27 CJ,XS AB,CT AH GU（UG） MA,MV TM,37 HS,PS MH,MP DM,CM PQ,CS,GS,PT AE,AY HT,GT,PH RE,AR MW RP,GH TH MX HAS,MT CH HG HA,HZ,HX,HBS THS,TU,57 PX,HX HP HH,HXD HU,HW HV,HDS HF HCS Kennametal SECO Tools FF LC FN MF2 FW W-MF2 NF PF,KF LF MF5 MP3,NS6 F3P XM,QM P,MG M3 PM,SM,KM MN MW MG-PR,XMR,KR RP W-M3 NM RP5,NM7,NM9 M3P,NR TE,UE 65 MM-PR,QR RM,MR R4,R5,R6 NR6,NRF NM,HR HR,SR R7 NR8 RR9 NRR NF4 RH H TUS HX,HE MF FP,FS,LF MF2 23 MS MF1,M1 GU MM SM HU MM MP MF3,M3 HM ES,1M,2M S ST EM,MU RM,GH TK MR Light UZ LK,MA,MK,SW CM,CF Standard V,VA KF UN M5 Cast Iron Medium GZ（UX） GK,RK,GH,MW Standard,CH,33 ZS,GC KM,KR UM MR7 N Finishing AX Finishing EF LS,FJ Medium EG,EX MS,MJ Rough MU RS,GJ Finishing GH,FV ★ Light LV ★ SH P SE,MP MR MQ,GU K HTW,M4MW,WG RN SU,MS,MU PV Rough HT,M4M,GN M5,MR7 SS Medium WF MP5,NM4,NM6 SF,SA M A NF,TF WF,WMX LM,SH Stainless Steel ISCAR SF NF3 GM,MS Light to Medium EX,EG WALTER FF1 FP5 WM MU,ME SU,EF Sandvik QF WL,WP GE,UX Wiper Edge GUW Rough Kyocera AFW LUW Finishing to Light SE,SX Tungaloy Grades Finishing Sumitomo Electric DE R3P,T3P TF,VL NM4 M3M,PP NR4 Y,RE A3,AH M5,MR3 MR,MH NM5 GN MS,GP Non-Ferrous Metal S Exotic Alloy H Hardened Steel HMM,SA SF NFT SM NMT SMR NRT Carburized Layer Removal SV ★ ( ) indicates a discontinued item. ★ Sintered body chipbreakers ■ Positive Classification P M Steel Stainless Steel K Cast Iron Application Finishing Wiper Edge Finishing to Light Light Sumitomo Electric Mitsubishi FC FJ,AM LUW Hitachi CF,GF JQ,MP SW SDW SI SMG JS SC Light to Medium MU AG,AW,AY Finishing to Light LD ★ ,GD ★ H Finishing FV ★ Light LV ★ Sandvik Kennametal SECO Tools WALTER ISCAR UM GT-F1 PF5 PF,UF,MF,KF 11,UF FF1 PF4 PF WF W-F1 PF WF PM,UM,MM LF F1 PS5 SM,14 PR,UR,MR,KR MF F2 PM5 17,19 AL AL PM2 AS,AF FW WK CK LB,SU （SK,SF）LP,LM,SV,MQ PSS,PS,24,TS,TJS HQ,XQ,GK JE Finishing Hardened Steel 01 Kyocera FB,LU（FP,FK） FP,FM,FV,SQ PSF,PF,23,SS,JSS GP,XP N Non-Ferrous Metal Tungaloy MF,GQ MP,MM,MK,MV PM AZ AL,PP AH,A3 HP ( ) indicates a discontinued item. ★ Sintered body chipbreakers (Note) The above data was collected from the various published catalogues therefore the information may not be updated. A7 Wo r k Ma t e r i a l Steel P Turning Insert Selection Guide Steel Main Chipbreakers A Positive Type MU （mm） Stainless Steel Depth of Cut ( p) Steel 6 ME MU ME (Crater- and Wear-Resistant) 4 GU GU GE (Sharper Edge) 2 MU 3 GE SU SU MU 2 LU LB 1 SU SU SE Cast Iron （mm） Depth of Cut ( p) Grades Negative Type LB LU FB FB SE 0 0 0.6 Exotic Alloy 0.4 0.2 Feed Rate （mm/rev） 0.2 Feed Rate （mm/rev） 0.4 Negative Type （mm） Chipbreakers for High-Efficiency Machining Depth of Cut ( p) 6 （mm） 4 GE 2 SE 0 0.4 0.6 Depth of Cut ( p) Depth of Cut ( p) 4 UX 2 SX 0 0.2 0.4 2 LU 1 FL/FA 0.2 0.4 0.6 Feed Rate （mm/rev） 0.6 Feed Rate （mm/rev） Wiper Inserts （mm） Chipbreakers for Heavy Cutting 15 6 3 0 0.8 Feed Rate （mm/rev） Chipbreakers for Small Depths （mm） MX HF 4 Depth of Cut ( p) （mm） 0.2 Strong Edge Chipbreakers 6 ME Depth of Cut ( p) Non-Ferrous Hardened Metal Steel Sub-Chipbreakers GUW 2 SEW LUW 0 0.3 0.6 0.9 Feed Rate （mm/rev） 10 HW 5 HU MP 0 HP 0.4 0.8 1.2 Feed Rate （mm/rev） 1.6 Grades ● Fine Finishing To Finishing ● Finishing to Rough Cutting （m/min） （m/min） 400 400 300 T1000A 200 High Speed to General Purpose Cutting Cutting Speed (vc) Cutting Speed (vc) High Speed Cutting T1500Z General Purpose Cutting T1500A 100 General Purpose/ Interrupted Cutting 300 A8 General Purpose Cutting 100 AC820P Continuous/ Light Cutting Interrupted to Heavy Interrupted Cutting AC830P AC630M 0 Finishing Continuous Cutting AC810P 200 T3000Z 0 High Speed Cutting Finishing General Cutting Interrupted Cutting Finishing Continuous Cutting Roughing General Cutting Interrupted Cutting P Steel P Steel Steel Recommended Cutting Conditions (Red text indicates 1st recommendation.) Cutting Process Work Material Wo r k Ma t e r i a l Recommended Cutting Conditions/ Representative Chipbreakers 0.2-0.6-1.0 0.5-1.0-1.5 1.0-2.5-4.0 2.0-4.0-6.0 0.2-0.6-1.0 0.5-1.0-1.5 1.0-2.5-4.0 2.0-4.0-6.0 0.2-0.6-1.0 0.5-1.0-1.5 1.0-2.5-4.0 2.0-4.0-6.0 Cutting Speed （m/min） c 0.05-0.15-0.25 0.1-0.25-0.4 0.2-0.35-0.5 0.3-0.45-0.6 0.05-0.15-0.25 0.1-0.25-0.4 0.2-0.35-0.5 0.3-0.45-0.6 0.05-0.15-0.25 0.1-0.25-0.4 0.2-0.35-0.5 0.3-0.45-0.6 100-250-400 260-340-420 200-260-320 140-180-220 100-200-300 210-275-340 150-190-230 110-135-160 50-150-250 170-225-280 130-165-200 90-120-150 Exotic Alloy Breaker ● General Purpose GE Type Chipbreaker 2.4 0.3 Cross Section of Chipbreaker ● GE Type Chip Control The center ridge provides stable chip control. Hardened Non-Ferrous Steel Metal Achieves high efficiency and longer tool life with reduced rake face wear. Delivers stable chip control from shallow cutting depths onwards. 4° A Cast Iron T1500Z AC810P AC820P AC830P T1500Z AC810P AC820P AC830P T1500Z AC810P AC820P AC830P （mm） p Stainless Steel FL LU GU MU FL LU GU MU FL LU GU MU Fine Finishing Finishing Soft Steel Medium Rough Fine Finishing Medium Carbon Finishing Medium Steel Rough Fine Finishing High Carbon Finishing Medium Steel Rough Depth of Cut Min. - Optimum - Max. Feed Rate （mm/rev） Steel Grade Grades Chipbreaker Cutting Conditions The side ridges alleviate stress concentration and reduce rake face wear. ● Wear Resistance Work Material：SCM415 Cutting Conditions：vc=200m/min Dry Work Material：SCM435 Cutting Conditions：vc=250m/min =0.4mm/rev p=2.0mm 10cm （mm） 5 Depth of Cut ( p) 4 3 2 Crater wear GE Type Chipbreaker 1 Reduces rake face wear (crater wear and chipbreaker wear). Achieves longer tool life and reduces machining costs. 0.8 0.2 0.3 0.4 0.5 0.6 （mm/rev） Feed Rate Chipbreaker wear Conventional Chipbreaker ● Shared Features of the High Efficiency Chipbreaker Series ● Application Range ● Characteristics Rake face profile relieves stress concentration with smooth chip evacuation 6 ● Rake Face of Conventional Chipbreaker Chip ● Rake Face of SE/GE/ME Type Chipbreaker Chip Depth of Cut ( p) ME 4 Localised chip contact causes rake face/chipbreaker wear to progress. Wide guide face ensures smooth chip flow to relieve stress concentration and reduce damage. GE 2 SE Type Chipbreaker for Finishing ME Type Chipbreaker for Roughing SE 0 0.2 0.4 0.6 0.8 Feed Rate（mm/rev） A9 Wo r k Ma t e r i a l Grades Steel High Speed Cutting General Purpose Cutting Interrupted Cutting AC810P / AC820P / AC830P AC800P Series covers a wide range of machining applications from high speed to interrupted cutting. ● All grades feature Super FF Coat, which has excellent wear and chipping resistance. ● Versatile GE Type chipbreaker suited to high-feed applications. High efficiency, long tool life. AC810P ：In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a tough, thick Alumina coating enhanced by newly developed grain growth control technology, excellent wear resistance and long tool life in high-speed, high-feed cutting. Double the fracture In this grade features a high AC820P： addition to FF-TiCN, which has excellent peel-off and wear resistance, resistance! density structured FF-Al2O3 layer using new smooth surface treatment technology, and also employs coating thickness control technology to achieve excellent versatility, stability, and long tool life. AC830P：In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a strengthened FF-Al2O3 layer using new stress control technology, and moreover provides excellent reliability and wear- resistance in heavy interrupted cutting to achieve long tool life. AC810P Conventional Tool (AC700G) AC810P Cutting Performance ● Continuous Cutting (V-T chart) 6,000 AC810P Excellent stability and long tool life. Competitor’s Product Ｐ05 5,000 Competitor’s Product P10 Fracture Resistance Good No. of Impacts until Breakage Conventional Tool P10 Cutting Speed (m/min) Comp. P10 Coat (P10) ● Interrupted Cutting 400 ⇧ Non-Ferrous Hardened Metal Steel Exotic Alloy Cast Iron Stainless Steel Steel Grades A Steel Representative Grades / Performance P 350 300 Double the fracture resistance! 4,000 3,000 2,000 1,000 250 0 10 1 100 AC810P Conventional Tool Flank Wear Width ( b) = Cutting Time until 0.2 mm (min) Work Material: SCM435 (Continuous) Insert: CNMG120408N-GU Cutting Conditions: c=270 to 370m/min =0.3mm/rev p=1.5mm Wet Comp. P10 Coat (P10) Work Material: SCM435 (Interrupted) Insert: CNMG120408N-GU Cutting Conditions: c=330 to 350m/min =0.19 to 0.22mm/rev p=1.5mm Wet AC820P Cutting Performance Excellent stability and long tool life. ● Continuous Cutting AC820P ● Interrupted Cutting Conv. A （P20） Competitor’s Product A (P20) AC820P AC820P Conv. A Conv. A （P20） （P20） Comp. A Comp. A （P20） （P20） 4,572 1,425 1,425 973 973 5,000 5,000 No. of Impacts No. of Impacts Excellent wear resistance! Work Material: S45C (Continuous) Insert: CNMG120408N-GE Cutting Conditions: c=270m/min =0.4mm/rev p=1.2mm Wet T=21min 4,572improved Vastly Vastly improved chipping resistance! chipping resistance! Work Material: SCM435 (Interrupted) Insert: CNMG120408N-GE Cutting Conditions: c=350m/min =0.2mm/rev p=1.5mm Wet AC830P Cutting Performance ● Continuous Cutting AC830P ● Interrupted Cutting Conv. B(P30) Competitor’s Product B (P30) Excellent wear resistance! Work Material: SCM435 (Continuous) Insert: CNMG120408N-GU Cutting Conditions: c=240m/min =0.3mm/rev p=1.5mm Wet T=18min A10 AC830P AC830P Conv. B Conv. B （P30） （P30） Comp. B Comp. B （P30） （P30） 5,247 592 592 1,643 1,643 5,247improved Vastly Vastly improved chipping resistance! chipping resistance! 5,000 5,000 No. of Impacts No. of Impacts Work Material: SCM435 (Interrupted) Insert: CNMG120408N-GU Cutting Conditions: c=250m/min =0.24mm/rev p=1.5mm Wet T1000A T1500A T3000Z Uncoated Cermet Grades Steel Coated Cermet T1000A / T1500A / T1500Z A Grades T1000A：A high hardness cermet that combines excellent wear resistance and toughness. Achieves high tolerances in continuous cutting of steel and finishing of powdered metal and cast iron. T1500A：A general purpose cermet made from hard grains with different grain sizes and functionality that provides a good balance of wear resistance and toughness. Also achieves good surface finish. T1500Z：Employs Brilliant Coat PVD coating with excellent lubricity to provide better wear resistance and stable finished surfaces in low-cutting-speed applications such as those involving small workpieces or low carbon steel. Steel Performance T1000A Performance Competitor’s Cermet （P10） 0.15 Provides excellent fracture resistance in addition to wear resistance. T1000A T110A (Conventional Grade) T1000A 0.10 ● Fracture Resistance Exhibits excellent wear resistance. Competitor’s Cermet (P10) 0.05 Cast Iron Flank Wear Width (mm) 0.20 T110A (Conventional Grade) 5 0 10 20 25 0 Work Material：SCM435 Insert：CNMG120408N-SU Cutting Conditions: c=320m/min =0.20mm/rev p=1.5mm Dry 1,000 2,000 3,000 No. of Impacts 4,000 5,000 Work Material：SCM435 Insert：CNMG120408N-SU Cutting Conditions: c=230m/min =0.20mm/rev p=1.0mm Wet ● Wear Resistance Flank Wear Width （mm） 0.20 ● Machined Surface Finish T1200A (Conventional Grade) 0.15 Beautiful glossy finished surfaces after facing. Competitor’s Cermet(P20) 0.10 T1500A 0.05 1.5 times better wear resistance! 5 0 10 15 Cutting Time 20 25 T1500A Work Material：SCM435 Insert：CNMG120408N-SU Cutting Conditions: c=230m/min =0.20mm/rev p=1.0mm Wet Hardened Non-Ferrous Steel Metal T1500A Performance Exotic Alloy 15 Cutting Time Stainless Steel ● Wear Resistance Competitor’s Cermet(P20) Work Material：S45C Insert：DNMG150404N-LU Cutting Conditions: c=150m/min =0.12mm/rev p=0.1mm Wet T1500Z Performance ● Wear Resistance （mm）0.20 Flank Wear Width 切削速度 P Representative Grades / Performance Recommended Cutting Conditions T1500Z Wo r k Ma t e r i a l Steel （m/min） Competitor's Coated Cermet 0.15 （P20） 0.10 0.05 0 ● Machined Surface Finish Beautiful finished surfaces even at lower cutting speeds. Reduces cloudy finish on machined surfaces. T2000Z (Conventional Grade) T1500Z 10 20 30 40 Cutting Time 50 Work Material：SCM435 Insert：CNMG120408N-SU Cutting Conditions: c=230m/min =0.20mm/rev p=1.0mm Wet T1500Z Competitor’s Cermet（P20） Work Material：SNCM220H Insert：DNMG150408N-SU Cutting Conditions: c=150m/min =0.20mm/rev p=1.0mm Wet T1500Z Competitor's Coated T2000Z (Conventional Grade) Cermet（P20） Work Material：STKM13A Insert：CNMG120408N-SU Cutting Conditions: c=100m/min =0.15mm/rev p=1.0mm Wet Recommended Cutting Conditions Work Material Cutting Process Fine Finishing Soft Steel （SS41 and others） Finishing Fine Finishing Alloy Steel Carbon Steel Finishing （S45C, SCM435, and others） Medium High Carbon Steel Fine Finishing Finishing Carbon Steel （SCM440H and others） Medium Chipbreaker Grades FA/FL LU FA/FL SU/SE GU FA/FL SU/SE GU T1500Z T3000Z T1500A T1500A T1500Z T1000A T1500Z T1500Z Cutting Conditions Depth of Cut （mm） p 0.2-0.5-1.0 0.3-1.0-1.8 0.2-0.5-1.0 0.5-1.0-2.0 0.8-2.2-4.0 0.2-0.5-1.0 0.5-1.0-2.0 0.8-2.2-4.0 Min. - Optimum - Max. Feed Rate （mm/rev） Cutting Speed （m/min） c 0.05-0.15-0.25 0.08-0.20-0.35 0.05-0.15-0.25 0.08-0.20-0.35 0.15-0.25-0.50 0.05-0.15-0.25 0.08-0.20-0.35 0.15-0.25-0.50 150-280-400 150-280-400 100-200-300 100-200-300 100-200-300 50-150-250 50-150-250 50-150-250 A11 AC820P AC830P Wo r k Ma t e r i a l AC630M AC820P AC630M S48C Turbine Hub SCr420H Output Shaft Good stability and wear resistance in rough cutting of millscaled work with 1.6x tool life. Good wear resistance in high-speed conditions and 2.7x tool life. 1.6x tool1.6lifex tool life 200 200 100 100 0 Insert: CNMG120408N-GE (AC820P) Cutting Conditions: c=210m/min =0.3mm/rev 400 400 300 300 200 200 100 100 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 300 300 Conventional Conventional AC820P P20 AC820P P20 Insert: CNMG120408N-SX (AC820P) Cutting Conditions: c= up to 400m/min Wet 2.7x tool life2.7x tool life 0 0 0 p=1.0mm Conventional Conventional P10 AC820P AC820P P10 =0.25mm/rev p=0.5 to 1.2mm Wet SCM435 Balancer SCM415 Turbine Hub High reliability in interrupted cutting with 1.7x tool life. Low alloy steel and good finishing. Stable cutting with 1.8x tool life. 6060 3030 0 0 p=10mm No. of Workpieces 1.7x1.7xtooltoollifelife No. of Workpieces No. of Workpieces No. of Workpieces 1,000 1,000 Conventional AC820PConventional AC820P P20 P20 Insert: WNMG080408N-GU (AC820P) Cutting Conditions: c=220m/min =0.18mm/rev 500 0 Insert: CNMG120408N-GU (AC820P) Cutting Conditions: c=200m/min =0.25mm/rev Wet 1.8x tool life 1.8x tool life 500 0 AC820P Conventional P20 AC820P Conventional P20 p=2.0mm Wet S48C Compact Knuckle S45C Ring No sudden breakages and significantly improved stability with 2.5x tool life. Good wear resistance in rough cutting of mill-scaled work and 1.5x tool life. 2.5x2.5xtooltoollife life No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 100 100 5050 00 500 500 Insert: WNMG080412N-LU (AC820P) Cutting Conditions: c=192m/min =0.45mm/rev p=1.0 to 2.0mm Wet 1.5x 1.5xtooltoollifelife 250 250 00 Conventional AC820P Tool AC820P Conventional Tool Conventional AC820PConventional AC820P P10 P10 Insert: DNMG150412N-SX (AC820P) Cutting Conditions: c=200m/min =0.15-0.35mm/rev p=1.0 to 2.0mm Wet SCM425 Gear S35C Carrier Flange Good wear resistance in high-feed conditions with 1.8x tool life. Positive type with good wear resistance and 2.2x tool life. 100 100 0 Insert: CNMG120408N-MU (AC820P) Cutting Conditions: c=220m/min =0.5mm/rev 0 No. of Workpieces No. of Workpieces No. of Workpieces 1.8x tool1.8xlife tool life 200 200 No. of Workpieces 200200 300 300 A12 AC830P AC820P Stainless Steel Cast Iron Application Examples (1) Application Examples Non-Ferrous Hardened Metal Steel Exotic Alloy AC810P Steel Steel Grades A Steel P 150150 100100 0 0 Conventional AC820P Conventional AC820P Tool Tool Conventional Conventional AC820P AC820P P20 P20 p=5mm Wet 2.2x 2.2x tool lifetool life Insert: DCMT11T308N-SU (AC820P) Cutting Conditions: c=180m/min =0.17mm/rev p=1mm Wet AC820P AC830P AC630M AC820P AC630M AC830P Application Examples (2) Steel Steel Wo r k Ma t e r i a l P AC810P Application Examples A SCr415 Hub S45C Hub 400 300 200 100 0 p=1.5 AC810P 1.5x 100 50 0 Comp. P10 Insert: WNMG080412N-GU（AC810P） Cutting Conditions: c=250m/min =0.4mm/rev to 3.0mm Wet p=1.5mm AC810P Wet S45C CVJ Outer Race Long tool life and stable cutting edge. Long tool life in high speed machining applications. No. of Workpieces No. of Workpieces 50 p=0.7mm AC810P 60 0 Comp. P10 Insert: DNMG150612N-LU（AC810P） Cutting Conditions: c=350m/min =0.20 to 0.45mm/rev Wet S45C Coupling On par with P05 grade. In dry machining, AC810P provides superior wear resistance compared to competitor's grade (P10 coating) and has achieved 1.5 times longer tool life. In high-feed cutting, AC810P provides superior wear resistance compared to competitor's grade 30 (P05 coating) and has achieved 2.4 times longer tool life. No. of Workpieces No. of Workpieces S53C CVJ Outer Race 1.5x tool life 50 0 Insert: DNMG150612N-GE (AC810P） Cutting Conditions: c=270m/min =0.35 to 0.38mm/rev AC810P p=1.5mm 0 Insert: SNMG150616N-MU（AC810P） Cutting Conditions: c=175m/min =0.66mm/rev AC700G to 0.5mm Dry 2.4x tool life 15 Comp. P10 Dry AC810P p=0.4 Long tool life in dry cutting applications. 100 1.5x tool life Hardened Non-Ferrous Steel Metal 100 0 Insert: VBMT160408N-SU (AC810P） Cutting Conditions: c=240m/min =0.25mm/rev 1.5x tool life In high-speed dry machining, AC810P provides superior wear resistance compared to 120 conventional grade (AC700G) and has achieved 1.5 times longer tool life. Exotic Alloy S45C Hub AC810P gives higher cutting edge stability than competitor's grade (P10 coating) and achieves 150 1.5 times longer tool life. Comp. P10 Cast Iron Insert: DNMG150612N-GE (AC810P） Cutting Conditions: c=204m/min =0.35 to 0.45mm/rev 1.4x tool life No. of Workpieces and has achieved 1.4 times longer tool life. Stainless Steel No. of Workpieces Good tool life in rough cutting of mill-scaled work. In rough cutting of mill-scaled work, AC810P provides superior wear resistance compared to competitor's grade (P10 coating) 150 and has achieved 1.5 times tool life longer tool life. Steel Good tool life in rough cutting of mill-scaled work. In rough cutting of mill-scaled work, AC810P provides superior wear resistance and cutting edge stability 500 compared to competitor's grade(P10 coating) Grades AC810P p=2.6mm AC810P Comp. P05 Wet AC830P S55C Hub Unit SS400 Bolt Long tool life in both interrupted and continuous cutting! AC830P offers reduced chipping compared to competitor's grade (P30) in both continuous and interrupted cutting to give 3x tool life. AC830P offers superior chipping and wear resistance compared to competitor's grade (P30) and has 1.6x tool life. 150 100 50 0 Insert: DNMG150412N-UX (AC830P） Cutting Conditions: c=150m/min =0.25mm/rev 3x tool life p=1.0mm AC830P Wet Comp. P30 800 No. of Workpieces No. of Workpieces Long tool life in both interrupted and continuous cutting! 500 0 Shaping a hexagonal bar Insert: CNMG120408N-GU（AC830P） Cutting Conditions: c=170m/min =0.25mm/rev 1.6x tool life p=2.5mm AC830P Comp. P30 Wet A13 AC820P Wo r k Ma t e r i a l AC630M AC810P AC830P S50C Machine Component SCM415 Cam Shaft On par with P20 grade. In comparison to competitor's grade (P20 coating) which suffered from sudden breakages leading to unstable tool life (30 to 70 workpieces), AC830P 150 provides stable tool life that is 3 times longer (140 to 160 workpieces). 2.3x tool life 5 0 ø60 No. of Workpieces 10 No. of Workpieces Improved efficiency and long tool life. AC830P provides cutting speed that is 25% faster than competitor's grade (P30 coating) and achieves 2.3 times longer tool life. 3x tool life 100 50 0 AC830P Comp. P30 Insert：CNMG120412N-MU (AC830P) Cutting Conditions： c=120 to 150m/min =0.25mm/rev p=1.5mm Wet AC830P Comp. P20 Insert：DNMG150408N-GU (AC830P) Cutting Conditions： c=220m/min =0.25mm/rev p=1.0mm Wet SNCM420 Large Gear for Construction Equipment Stable, long tool life in heavy interrupted cutting. Stable, long tool life in heavy cutting. In heavy interrupted cutting of gears, AC830P provides less abnormal damage compared to conventional grade 150 (AC3000) and has achieved stable tool life that is 3 times longer. 100 In heavy cutting with varying cut depths, AC830P achieves stable tool life that is 4.9 times longer compared to conventional grade (AC3000). 9 435 3x tool life Cutting Time (min) SCr420 Pinion Gear No. of Workpieces Cast Iron Exotic Alloy AC830P AC630M Application Examples 92 Non-Ferrous Hardened Metal Steel AC820P Application Examples (3) Steel Stainless Steel Steel Grades A Steel P 50 0 AC830P 714 1,664 AC3000 Insert：SNMG120412N-UX (AC830P) Cutting Conditions： c=170m/min =0.35mm/rev p=1.5mm Wet 4.9x tool life 6 3 0 AC830P AC3000 Insert：SNMM190616N-HG (AC830P) Cutting Conditions： c=115m/min =0.8mm/rev p=5 to 10mm Wet AC630M SNCM439 Shaft S53C Hub AC630M has no chipping during light interrupted cutting and has 3x tool life of competitor’s P20 grade. AC630M suppresses vibration and has 2.5x tool life of competitor’s P20 grade. 300 300 2.5x tool life 2.5x tool life No.of ofWorkpieces Workpieces No. No. of Workpieces No. of Workpieces 100 100 50 50 0 Insert：DNMG150404N-EX（AC630M） Cutting Conditions： c=180m/min =0.18mm/rev 0 AC630M Comp. P20 AC630M Comp. P20 p=0.5mm Wet 33xxtooltoollifelife 倍 倍 200 200 100 100 00 Insert：WNMG080412N-GU（AC630M） Cutting Conditions： c=180m/min =0.35mm/rev AC630M Comp. P20 P20 AC630M Comp. p=0.8mm Wet AC900G Alloy Steel Forged Steel Roll Alloy Steel Axle Reduced cutting resistance during rough cutting of mill-scaled work and improved feed rate have improved efficiency by 1.5x. Stable tool life on rough, mill-scaled work. Insert：SNMM310924N-HW（AC900G） Cutting Conditions： c=98m/min =1.2mm/rev A14 p=15 to 20mm Wet Insert：SNMM310924N-MP（AC900G） Cutting Conditions： c=50m/min =1.0mm/rev p=15 to 21mm Dry T1000A P 切削速度 T1500Z Application Examples(4) T1500A T3000Z Steel Wo r k Ma t e r i a l Steel （m/min） Application Examples A SCM415 Arbour SCM435 Shaft SCM435 Gear Shaft ●SCM415 アーバ外径加工 Arbor M級チップ ●SCM435 シャフ ト外径加工 Shaft ●SCM435 ギアシャフ ト外径加工 Gear Shaft M級チップ （表の並び順はIN485 表4） ●SCM415 アーバ外径加工 Arbor ●SCM435 シャフ ト外径加工 Shaft ●SCM435 ギアシャフ ト外径加工 GearGear Shaft （表の並び順はIN485 表4） M級チップ （表の並び順はIN485 表4） ●SCM415 ●SCM415 アーバ外径加工 アーバ外径加工 Arbor Arbor ●SCM435 ●SCM435 シャフ シャフ ト外径加工 ト外径加工 Shaft Shaft ●SCM435 ●SCM435 ギアシャフ ギアシャフ ト外径加工 ト外径加工 Gear Shaft Shaft ●SCM415 アーバ外径加工 Arbor ●SCM435 シャフ ト外径加工 Shaft ●SCM435 ギアシャフ ト外径加工 Gear Shaft 1,000個/C 1,000個/C 800個/C800個/C 1,000個/C 1,000個/C 1,000個/C 800個/C 800個/C 寸法公差 1,000 寸法公差 800個/C 1.25x tool life No. of Workpieces No. of Workpieces 1.6x tool life No. of Workpieces No. of Workpieces No. of Workpieces 1.6x tool life 1,000 1.25x tool life 寸法公差 Tolerance Tolerance 寸法公差 x tool life寸法公差 Tolerance Tolerance Tolerance 1.25 500 ト外径加工 500 500 500 ●SCM435 ●SCM435 シャフ シャフ ト外径加工 ●SCM435 ●SCM435 ギアシャフ ギアシャフ ト外径加工 ト外径加工 Shaft Shaft500 GearGear Shaft Shaft 500 500 ●SCM435 シャフト外径加工 Shaft ●SCM435 ギアシャフト外径加工 Gear Shaft Surface 500 寿命1.25倍 寿命1.25倍 寿命1,000個/C 1.25 倍life 1.25x tool 1,000個/C 1.25x tool 800個/C 寿命 1.25 1.25 倍 life倍 1.25x tool 寿命 life 800個/C 1,000個/C 800個/C 寸法公差 寸法公差 0 ト外径加工 0 0 0 0 Competitor’s Product ●SCM415 アーバ外径加工 ●SCM435 シャフ Shaft ●SCM435 ギアシャフ ト外径加工 Gear Shaft Competitor’s Product Product 0 Arbor T1500A T1500A 従来品 0 T1500A 0 0 ●SCM415 アーバ外径加工 Arbor ●SCM435 シャフ ト外径加工 Shaft ●SCM435 ギアシャフ Gear Shaft Competitor’s Product Conventional Competitor’s Competitor’s ProductCompetitor’s T1500A T1500A Competitor’s Product 従来品 Tolerance Tolerance T1500A T1500A 従来品 ●SCM415 アーバ外径加工 ArborCompetitor’s ●SCM435 シャフ ト外径加工 Shaft ●SCM435 ギアシャフ ト外径加工 Gear Shaft Competitor’s Competitor’s Conventional T1500A T1500A 寸法公差 Conventional T1500A T1500A T1500A ト外径加工 T1500A Conventional T1500A Competitor’s Competitor’s Product Product T1500A Competitor’s T1500A Competitor’sT1500A T1500A Competitor’s Product Product T1500A T1500A Competitor’s T1500A T1500A 従来品 従来品 Conventional Product Product Product Product Tool 1.25x 1.25x tool life tool life Conventional Tolerance T1500A T1500A Conventional ToolConventional Tool チッップ：DNMG150408N-LU チ ッ プ：DNMG150408N-SU チ ッ チプ：DNMG150408N-LU ッ プ：DNMG150408N-LU チ ッ プ：DNMG150408N-SU チチ ッ プ：DNMG150404N-LU プ：DNMG150404N-LU 1,000個/C 800個/C チッ チ ッ プ：DNMG150408N-SU プ：DNMG150404N-LU 1,000個/C Insert プ：DNMG150408N-LU Insert Insert 800個/C 800個/C Insert Insert Insert チチ チ チ ッ ップ：DNMG150408N-SU プ：DNMG150408N-SU チチ ッッ ップ：DNMG150404N-LU プ：DNMG150404N-LU1,000個/C 寸法公差 Insertップ：DNMG150408N-LU Insert Insert 寸法公差 寸法公差 Tolerance Insert Insert Insert Insert Insert Insert70 250 60 切削条件：v =200m/min, f =0.25mm/rev 切削条件：v =200m/min, f =0.18mm/rev 切削条件：v =90∼140m/min, f =0.15mm/rev 切削条件：v =200m/min, f =0.25mm/rev 切削条件：v =200m/min, f =0.18mm/rev 切削条件：v =90∼140m/min, f =0.15mm/rev Tolerance c c c 250 60 70 c c c Tolerance 250 60 70 Insert：DNMG150408N-LU （T1500A） Insert：DNMG150408N-SU （T1500A） Insert：DNMG150404N-LU （T1500A） 切削条件：v =200m/min, f =0.25mm/rev 切削条件：v =200m/min, f =0.18mm/rev 切削条件：v =90∼140m/min, f =0.15mm/rev c c c Cutting Condition Cutting Condition Cutting Condition 1.25x tool life 切削条件：v 1.3 tool life 2cx tool life Cutting Condition Cutting Cutting Condition 1.25 x tool Condition life 1.3x tool50life 寿命 1.25 寿命1.25 倍 倍 切削条件：v 切削条件：v 切削条件：v 切削条件：v 切削条件：v =200m/min, f =0.25mm/rev f =0.25mm/rev fWet =0.18mm/rev f x=0.18mm/rev =90∼140m/min, =0.15mm/rev f1.25 =0.15mm/rev 50 60 a Wet a =0.15mm Wet a =0.25mm Wet2x tool life60 =f寿命 c c=200m/min, cp=200m/min, c=200m/min, c=90∼140m/min, 1.25 x tool= life 1.3 x tool60 life a Wet a =0.15mm a Wet 50 200 p=0.3mm p==0.3mm p Cutting Condition Cutting Condition Cutting Conditionpp=0.25mm 200 倍2x tool life = = = Cutting Conditions： Cutting Conditions： 200m/min 0.25mm/rev 200m/min 0.18mm/rev Cutting Conditions： 90 to 140m/min 0.15mm/rev 200 c c c a =0.3mm Wet a =0.15mm Wet a =0.25mm Wet 50 1,000 1,000 1,000 Cutting Cutting Condition Condition アーバ外径加工 Cutting Cutting Condition Condition シャフ Cutting Cutting Condition Condition ギアシャフ p p p1,000 50 ●SCM415 Arbor ト外径加工 Shaft ●SCM435 ト外径加工 Gear Shaft 40 1,000 ●SCM435 1,000 1,000 1,000 1,000 50 a a =0.3mm =0.3mm Wet Wet a a =0.15mm =0.15mm Wet Wet a a =0.25mm =0.25mm Wet Wet 40 p p p p p p 150 Competitor’s ProductProduct =0.15mm Wet Competitor’s Competitor’s Product Product ●SCM415 アーバ外径加工 Arbor 150 ●SCM435 ト外径加工 Shaft40 ●SCM435 ギアシャフ Gear Shaft T1500A T1500A T1500A T1500A Competitor’s 1.25p=x tool 0.3mm Wet 0.25mm Wet 従来品 従来品 40 p= pシャフ 40life 150 Competitor’s T1500A Competitor’s Product 1.25ト外径加工 xT1500A tool lifeT1500A 1.25 x tool life T1500A T1500A 従来品 40STKM 30 Product Conventional Conventional ●S45C シャフ ト外径加工 ●SUS316 バルブ外径加工 Valve ●STKM （パイプ） 材 STKM Pipe ●S45C シャフ ト外径加工 ShaftShaft3x tool life ●SUS316 バルブ外径加工 ●STKM （パイプ） 材 内径加工 内径加工 Pipe 1.6x tool30life Valve Conventional 1.6x tool30life 1.6 x tool30 life 30 100Shaft 3x tool100 life 3x toolバルブ外径加工 life 100 ●S45C シャフ ト外径加工 ●SUS316 Valve ●STKM （パイプ） 材 内径加工 STKM Pipe 30 寿命 1.25 倍倍 1,000個/C 20 20 800個/C 寿命 1.25 ●S45C ●S45C シャフ シャフ ト外径加工 ト外径加工 Shaft Shaft ●SUS316 ●SUS316 バルブ外径加工 バルブ外径加工 Valve Valve ●STKM ●STKM （パイプ） （パイプ） 材 材 内径加工 内径加工 STKM STKM Pipe Pipe 20 チチ ッ プ：DNMG150408N-LU チチチ ッッッ プ：DNMG150408N-SU プ：DNMG150408N-SU チッ チ ップ：DNMG150404N-LU ッ プ：DNMG150404N-LU プ：DNMG150404N-LU 寿命1.25倍 20 チ 20 1,000個/C チッ ッ プ：DNMG150408N-LU プ：DNMG150408N-LU500 プ：DNMG150408N-SU 2070個/C 800個/C 500 250個/C 60個/C 70個/C 寸法公差 200個/C 50250個/C 50 200個/C 10 500 500 60個/C 500 500 500 Insert Insert Insert Insert 500 Insert Insert500 Insert T1500A Competitor’s Product M級チップ （表の並び順はIN485 M級チップ （表の並び順はIN485 表4）Insert表4） 表4） M級チップ （表の並び順はIN485 寸法公差 寸法公差 50 10 45個/C 10 45個/C 10 10 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of WorkpiecesNo. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces Product 1.25x tool 1.25x lifetool life 1.25x tool life 1.25x tool life 1.25x tooltool life life 1.25x 寸法公差 Tolerance 従来品 10 No. of Workpieces No. of Workpieces No. of No. Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of WorkpiecesNo. of Workpieces No. of Workpieces No. of Workpieces 1.3x tool life No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of WorkpiecesNo. of Workpieces No. of Workpieces 1.25x tool life No. of Workpieces No. of Workpieces No. of No. Workpieces No. of Workpieces No. of Workpieces of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces Machined Surface No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of WorkpiecesNo. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of WorkpiecesNo. of Workpieces No. of Workpieces Machined Machined Surface Surface Machined Surface 60個/C 70個/C Tolerance Competitor’s Product 200個/C Competitor’s Product 寸法公差 T1500A T1500A T1500A 従来品 Tolerance Competitor’s Competitor’s Dimensional Tolerance T1500A T1500A 従来品 35個/C 寸法公差 0250個/C 0 0 Conventional Dimensional Tolerance 切削条件：v 切削条件：v fProduct =0.25mm/rev =0.25mm/rev 切削条件：v ffProduct =0.18mm/rev f Competitor’s =0.18mm/rev 切削条件：v 切削条件：v =90∼140m/min, f0 =0.15mm/rev fT1500A =0.15mm/rev 0 切削条件：v 0 60個/C 0 250個/C 250個/C 60個/C 70個/C 70個/C T1500A 35個/C 200個/C 200個/C 45個/C Dimensional Tolerance c=200m/min, cc=200m/min, c=200m/min, c=90∼140m/min, cConventional Conventional 切削条件：v =200m/min, ff =0.25mm/rev 切削条件：v =0.18mm/rev f =0.15mm/rev 寸法公差 0 c=200m/min, 0 切削条件：v Conventional c=200m/min, c=90∼140m/min, Conventional Dimensional Tolerance 仕上げ面 （むしれ） Conventional Competitor’s T1500A寸法公差 T1500A T1500A 45個/C 45個/C 仕上げ面 （むしれ） T1500A T1500A T1500A Conventional 寸法公差 寸法公差 Conventional Competitor’s Cutting Cutting Condition Condition Cutting Cutting Condition ConditionT1500A Cutting Cutting Condition Condition Dimensional Tolerance T1500A T1500A Cutting Condition Cutting Condition Cutting Condition Finished Conventional surface 35個/C Tool Product Tool 寸法公差 寸法公差 a a =0.3mm =0.3mm Wet Wet a a =0.15mm =0.15mm Wet Wet a a =0.25mm =0.25mm Wet Wet Dimensional Tolerance Finished surface チチ ッ プ：DNMG150408N-LU チ ッ プ：DNMG150408N-SU チ ッ プ：DNMG150404N-LU a Wet Wet Dimensional Dimensional Tolerance Tolerance a Toolプ：DNMG150408N-SU Product a Tool p pp=0.3mm Wet pp=0.15mm p p p 35個/C 35個/C (Surface blemish) p=0.25mm 仕上げ面 （むしれ） Tool Product Tool ッ プ：DNMG150408N-LU チ ッ チ ッ プ：DNMG150404N-LU 0 0 0 チ ッ プ：DNMG150408N-LU チ ッ プ：DNMG150408N-SU チ ッ プ：DNMG150404N-LU Dimensional Dimensional Tolerance Tolerance (Surface blemish) S45C Shaft SUS316 Valve STKM13A Machine Component 0 0 0 仕上げ面 仕上げ面 （むしれ） （むしれ） Insert Insert Insert Finished surface Insert Insert Insert 1,0000 T1500A 1,0000 T1500A Competitor’s 1,0000 T1500A Conventional 1,000 T1500A Competitor’s 1,000 T1500A Competitor’s 1,000 T1500A Conventional 1,000 T1500A Competitor’s 1,000 T1500A 1,000 T1500A Conventional Insert Insert Insert Competitor’s Competitor’s Finished Finished surface surface (Surface blemish) Product 切削条件：v Product Tool 切削条件：v 切削条件：v =200m/min, f =0.25mm/rev =200m/min, f =0.18mm/rev =90∼140m/min, f =0.15mm/rev 1.25 x tool life 1.25 x tool life (Surface (Surface blemish) 1.25 x tool life c c c Product Product Product Product Tool Tool 切削条件：v 切削条件：v 切削条件：v =200m/min, f =0.25mm/rev =200m/min, f =0.18mm/rev =90∼140m/min, f =0.15mm/rev 寿命 1.25 倍 ●S45C シャフ ト外径加工 Shaft ●SUS316 バルブ外径加工 Valve ●STKM （パイプ） 材 内径加工 STKM Pipe ●S45C ●S45C シャフ シャフ ト外径加工 ト外径加工 Shaft Shaft ●SUS316 ●SUS316 バルブ外径加工 Valve Valve ●STKM ●STKM （パイプ） （パイプ） 材 材 内径加工 内径加工 STKM STKM Pipe Pipe blemish) 切削条件：v f =0.25mm/rev 切削条件：v =200m/min, f =0.18mm/rev 切削条件：v f =0.15mm/rev c c=200m/min, cバルブ外径加工 c c=90∼140m/min, 寿命 1.25 倍 寿命 1.3 倍 寿命 2 倍 c 1.6 x tool life 1.6 x tool life 1.6 x tool life 寿命 1.25 倍 Cutting Condition Cutting Condition Cutting Condition 3xCondition tool life 3x tool倍life 3x tool life 寿命1.25 寿命1.3倍 寿命2倍 Cutting Condition Cutting Cutting Condition a =0.3mm Wet a =0.15mm Wet a =0.25mm Wet Cutting Condition Cutting Condition Cutting Condition p p p a =0.3mm a =0.15mm a a Wet a Wet a Wet p=0.25mm p=0.3mm p=0.15mm p=0.25mmWet Product Wet Product Wet T1500A p Competitor’s T1500A p Competitor’s 従来品 1.25x tool life 1.25x tool tool life life 1.25x 2x tool life 他社品 従来品 寿命 1.25 倍 従来品 寿命1.3 倍 寿命2従来品 倍 250個/C 60個/C 70個/C T1500A 200個/C T1500A T1500A T1500A 250個/C 60個/C 60個/C 70個/C 70個/C T1500A 500 200個/C 500 500 250 60 70 Competitor’s Product 500 500 500 Competitor’s Product 250個/C 500 500 500 Conventional Comp’s Conventional 1.25x tool life 1.3x tool life 2x life 従来品 他社品 従来品 寿命200個/C 寿命 1.25 1.25 倍 倍Conventional 寿命 寿命 1.3 1.3 倍 倍 寿命 寿命 2tool 倍 2 倍 45個/C 250 250 60 70 T1500A 寸法公差 T1500A T1500A 45個/C Conventional 寸法公差 寸法公差 Conventional 1.25x 1.25x tool 1.25 life tool life 1.3x45個/C 1.3x tool life tool life 2x tool 2x life tool life Conventional Conventional xTolerance tool life ●SUS316 1.3x tool60lifeT1500A 2x tool life70 寸法公差 Dimensional 寸法公差 ト外径加工 Shaft バルブ外径加工 ●STKM 内径加工 Pipe 35個/C 1.25 x toolッ life プ：TNMG160408N-SU 1.25 xバルブ外径加工 tool50life 1.3Comp’s x寸法公差 tool50 life チチ 1.3 xプ：DNMG150404N-LU tool60 life （パイプ） 2x tool life60 STKM 2x35個/C tool Pipe life35個/C Dimensional Dimensional Tolerance Tolerance 60 材 200 従来品 他社品 従来品 ●S45C シャフ ト外径加工 Shaft ●SUS316 バルブ外径加工 Valve ●STKM （パイプ） 材 内径加工 STKM Pipe 50 Valve Dimensional Tolerance チ ●S45C ッ プ：DNMG150408N-LU チ ッ プ：DNMG150408N-SU ッ チシャフ ッ プ：TNMG160404N-FL チ ッ プ：TNMG160404N-SU ●S45C シャフ ト外径加工 Shaft ●SUS316 Valve ●STKM （パイプ） 材 内径加工 STKM 200 200 T1500A T1500A T1500A Dimensional Dimensional Tolerance Tolerance 仕上げ面 （むしれ） 50 プ：DNMG150404N-LU 従来品 従来品 他社品 他社品 従来品 従来品 Conventional Comp’s チ チ Conventional 仕上げ面 仕上げ面 （むしれ） （むしれ） チ ッ プ：DNMG150408N-LU チ ッ プ：DNMG150408N-SU ッ 40 T1500A T1500A T1500A T1500A T1500A T1500A チ ッ プ：TNMG160404N-FL チ ッ プ：TNMG160408N-SU ッ プ：TNMG160404N-SU 50 50 Insert Insert Insert Insert Insert Finished surface Conventional Conventional Comp’s Comp’sInsert Conventional Conventional 40 40 150 Finished Finished surface surface Insert Insert150 Insert40 (Surface blemish) 150 Insert 切削条件：v =200m/min, Insert Insert 40 40 250個/C 70個/C 200個/C (Surface (Surface blemish) blemish) 0 切削条件：v 060個/C 0 30 f0=0.12mm/rev 切削条件：v f =0.12mm/rev 切削条件：v =150m/min, f =0.07mm/rev 0 0 プ：TNMG160404N-SU 0 プ：TNMG160408N-SU 0 0=0.15mm/rev c c=140m/min, c=90∼140m/min, 切削条件：v f =0.25mm/rev =200m/min, f =0.18mm/rev 切削条件：v f 250個/C 60個/C 70個/C 200個/C チ ッ プ：TNMG160404N-FL チ ッ チ ッ 250個/C 60個/C 70個/C c=200m/min, c c 30 30 200個/C 30 45個/C Competitor’s Competitor’s Conventional Competitor’s Competitor’s Conventional Competitor’s Competitor’s Conventional 寸法公差 切削条件：v =200m/min, f =0.25mm/rev 切削条件：v =200m/min, f =0.18mm/rev 切削条件：v =90∼140m/min, f =0.15mm/rev T1500A T1500A T1500A 100 T1500A寸法公差 T1500A T1500A T1500A T1500A チCondition チッ ップ：TNMG160404N-FL プ：TNMG160404N-FL チ チ ッ ッ プ：TNMG160408N-SU プ：TNMG160408N-SU チ チ ッ ッ プ：TNMG160404N-SU プ：TNMG160404N-SU 45個/C 切削条件：v f =0.12mm/rev 切削条件：v =140m/min, f =0.12mm/rev 切削条件：v =150m/min, Cutting Condition Cutting Condition Cutting Condition 30 Wetf =0.07mm/rev 30 T1500A c c=200m/min, c c 45個/C c c 寸法公差 100 100 Cutting Cutting Condition Cutting Condition Insert Insert Insert 20 寸法公差 a =0.35mm Wet a =0.15mm Wet a =0.1mm Dimensional Tolerance pWet p Product Product Product Tool 35個/C Product Product Tool 寸法公差 20 Product Tool 400 Wet 1,000 20 20 a a =0.15mm Wet Wet 寸法公差 Dimensional Tolerance Insert Insert Insert Insert Insert Insert 30Tolerance 400 1,000 Cutting Condition Cutting Condition Cutting Condition p=0.3mm pp=0.25mm Cutting Condition Cutting Condition Cutting Condition 35個/C Dimensional Tolerance a Dimensional 20 20 35個/C 30 p 400 1,000 a =0.3mm Wet 30 a =0.15mm Wet a =0.25mm T1500A 1.25x tool life 1.3x tool life G級チップ （表の並び順はIN485 表4） 表4） 表4） G級チップ （表の並び順はIN485 G級チップ （表の並び順はIN485 50 寿命1.252x倍tool life a Wet a =0.3mm p=0.35mmWet 切削条件：v ff =0.12mm/rev cp=200m/min, 寿命1.25 寿命1.25 倍 倍 50 切削条件：v 切削条件：v f =0.12mm/rev =0.12mm/rev c=200m/min, Cutting Condition c=200m/min, 2x tool life a Wet Wet 2xWet Tolerance a （むしれ） a =0.15mm Wet a =0.25mm p=0.15mm p=0.1mm 寿命1.3Dimensional 倍1.6Dimensional 寿命2倍 仕上げ面 10 切削条件：v ff x=0.12mm/rev 切削条件：v =150m/min, fflife10=0.07mm/rev 1.6 tool 2cpx tool life 仕上げ面 （むしれ） cp=140m/min, x tool倍 life Tolerance切削条件：v 仕上げ面 （むしれ） 2x tool life50 10life 寿命1.3 10 寿命倍 1.3 寿命2 倍life 2 倍 1.6x tool10life Finished surface 2寿命 x tool 2x tool300 life 10 切削条件：v 切削条件：v f =0.12mm/rev =0.12mm/rev 切削条件：v ftool=0.07mm/rev =0.07mm/rev c=140m/min, c=150m/min, Finished surface Cutting Condition c=140m/min, Cutting Condition c=150m/min, Finished surface (Surface blemish) 300 0 0 0 a =0.35mm Wet a Wet a Wet (Surface blemish) Cutting Cutting Condition Condition Cutting Cutting Condition Condition Cutting Cutting Condition Condition pト外径加工 p=0.15mm p=0.1mm 0 （表の並び順はIN485 0 0 (Surface blemish) M級チップ M級チップ 表4） 表4） M級チップ （表の並び順はIN485 表4） 従来品 他社品300 従来品 ●S45C シャフ Shaft ●SUS316 ●STKM 材 内径加工 Pipe Conventional Competitor’s Conventional G Class Insert T1500A T1500A T1500A a a Wet Wet a a =0.15mm Wet Wet a a Wet G級チップ 2500 T1500A 600Valve 700 T1500A 250 60 （表の並び順はIN485 70（パイプ） 250 T1500A 60 T1500A 70STKM T1500A T1500A T1500A p=0.35mm p=0.35mm pバルブ外径加工 p=0.15mm p=0.1mm p=0.1mm Conventional Conventional Competitor’s Competitor’s Conventional Conventional 従来品 従来品 他社品 他社品 従来品 従来品 Conventional Comp’s Conventional T1500A T1500A ●S45C シャフ ト外径加工 Shaft ●SUS316 バルブ外径加工 Valve ●STKM （パイプ） 材Wet 内径加工 STKM Pipe T1500A T1500A T1500A T1500A Tool 200 15 500 Conventional Conventional Comp’s Comp’s Conventional 1.25 1.3 2 x Tool tool15 life xProduct tool life x tool life 1.25 xTool tool 1.3 xProduct tool life T1500A 2 x tool life 200 15life 500 1.25 x Tool tool life 1.3 x tool life 2 x tool Tool lifeConventional 60 G級チップ G Class Insert T1500A 60 60 Product Tool 50 200 500 50 50 200 200 200 チ ッ プ：TNMG160404N-FL チ ッ●S45C プ：TNMG160408N-SU ッ プ：TNMG160404N-SU 寿命 1.25 倍 倍 Material 寿命 1.3 倍 倍 Parts チ ●SPH440 寿命 22 倍倍 50 250個/C 60個/C 70個/C 200個/C 50 50 ●SAPH400 Press トランスミッション部品端面加工 Transmission ドラムブレーキ部品 Drum Break parts 寿命 1.25 寿命 1.3 寿命 40 40 40倍 Insert 寿命 1.25 倍 チ 寿命 1.3 寿命 2倍 1,000 1,000 1,000 1,000 1,000 1,000 100 1,000 チチ ッ ッ プ：TNMG160404N-FL プ：TNMG160404N-FL チ ッッ プ：TNMG160408N-SU チチ ッ1,000 ッ プ：TNMG160404N-SU プ：TNMG160404N-SU 250個/C 60個/C 70個/C 45個/C 200個/C G Class プレス材端面加工 Insert 1,000 100 寸法公差 Insert Insert G級チップ 150 150プ：TNMG160408N-SU 100 40 45個/C GG Class Class Insert Insert 150 Dimensional 寸法公差 寸法公差Insert G級チップ G級チップ ●SAPH400 プレス材端面加工 PressTolerance Material ●S45C トランスミッション部品端面加工 Transmission Parts Insert ●SPH440 ドラムブレーキ部品 1.25x tool40lifeDrum Break 1.25xparts tool life 1.25x tool life Insert Insert Insert Insert 40 1.25x tool life 1.25x tool 1.25x lifetool life 1.25x tool life 1.25x tooltool life life 1.25x 1.3x tool life 1.3x tool 1.3x lifetool life 1.3x tool life 1.3x1.3x tooltool life life 2x tool life 2x tool 2x lifetool life 2x tool life 2x tool life life 2x tool 30 30 30 切削条件：v =150m/min, f =0.07mm/rev 従来品 寸法公差 Dimensional Tolerance Tolerance Dimensional他社品 Tolerance 切削条件：v =200m/min, f =0.12mm/rev 切削条件：v =140m/min, f =0.12mm/rev 30 Dimensional 30 35個/C 従来品 35個/C 30 T1500A c c T1500A 従来品 従来品 35個/C 1.6Comp’s x他社品 tool他社品 life Tolerance 1.6x tool life0 c =150m/min, x tool 0T1500A life 400個/C 100 30個/C 仕上げ面 （むしれ） 100 従来品 従来品 0T1500A Insert：TNMG160404N-FL （T1500A） Insert：TNMG160408N-SU Insert：TNMG160404N-SU 3x tool100 life 0 3x tool life200 （T1500A） 3Competitor’s x tool life0 切削条件：v Dimensional Conventional Conventional T1500A 0 （T1500A） Dimensional T1500A T1500A 切削条件：v 切削条件：v f Wet =0.12mm/rev f =0.12mm/rev 切削条件：v f =0.12mm/rev f1.6Competitor’s =0.12mm/rev 切削条件：v 切削条件：v =150m/min, f =0.07mm/rev f 1,000個/C =0.07mm/rev 20 T1500A 仕上げ面 （むしれ） Conventional Comp’s Conventional 0 Tolerance 0 T1500A 20 Cutting Conditionc=200m/min, Cutting Condition Cutting Condition20 T1500A c=200m/min, c=140m/min, c=140m/min, c cConventional Comp’s Conventional 250本/C Finished surface Competitor’s Competitor’s T1500A T1500A 20 Wet T1500A T1500A T1500A Conventional a a Wet a Competitor’s Competitor’s Conventional ●SAPH400 プレス材端面加工 PressConventional Material ●S45C トランスミッション部品端面加工 Transmission Parts ●SPH440 ドラムブレーキ部品 Drum Break p=0.35mm p=0.15mm p=0.1mm T1500A T1500A T1500A Finishedparts surface =140m/min =10 =150m/min =20 面粗さ>Rz3.0 1,000個/C 30個/C 400個/C Cutting Conditions： Cutting Conditions： Cutting Conditions： 0.12mm/rev 0.12mm/rev 0.07mm/rev Finished surface (Surface blemish) Cutting Cutting Condition Condition Cutting Condition Condition Cutting Cutting Condition Condition 50 Cutting c=200m/min = c10 cTool 50 50 Product Product ●SAPH400 ●SAPH400 プレス材端面加工 プレス材端面加工 Press Press Material Material ●S45C ●S45C トランスミッション部品端面加工 トランスミッション部品端面加工 Transmission Transmission Parts Parts ●SPH440 ●SPH440 ドラムブレーキ部品 ドラムブレーキ部品 Drum Drum Break Break parts parts 10 Product Product Tool a a WetWet 500 a a WetWet500 a a Wet Wet 10 (Surface blemish) 50015個/C 500 500 500 500 500 500 Surface 10 10 チチ ッッッ プ：TNMG160404N-FL チチ ッッッ プ：TNMG160408N-SU チ ッ プ：TNMG160404N-SU (Surface blemish) 500個/CTool p=0.35mm p=0.35mm p=0.15mm p=0.15mm p=0.1mm p=0.1mm Product Product 250本/C プ：TNMG160404N-FL プ：TNMG160408N-SU チ ッ プ：TNMG160404N-SU チ プ：TNMG160404N-FL チ プ：TNMG160408N-SU チ ッ プ：TNMG160404N-SU Roughness > Rz3.0 =0.15mm Wet =0.1mm Wet Insert Insert Insert G級チップ （表の並び順はIN485 表4） Insert InsertG級チップ Insert G級チップ （表の並び順はIN485 （表の並び順はIN485 表4） 表4） p=0.35mm Wet Insert Insert Insert 0 30個/C 0 摩耗 0 Conventional p 0 0 面粗さ>Rz3.0 0 Surface 400個/C Competitor’s 0 p 0 Hardened Non-Ferrous Steel Metal No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of WorkpiecesNo. of Workpieces Competitor’s Product No. of Workpieces No. of Workpieces Insert T1500A No. of Workpieces No. of Workpieces M級チップ （表の並び順はIN485 表4） 表4） 表4） M級チップ M級チップ （表の並び順はIN485 （表の並び順はIN485 Product Exotic Alloy Machined Machined Machined Surface Machined Machined Machined Machined Surface Surface Surface Machined Machined Machined Machined Machined Surface Surface Surface No. of Workpieces No. of No. Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces of Workpieces Surface Surface Surface Surface Machined Surface Machined Surface 1.6x tool life 3x tool life 1,000 1,000 Cast Iron Machined Machined Surface Machined Machined Machined Surface Surface Machined Machined Machined Surface Surface Machined Machined Surface Surface Surface Surface Surface 3x tool life 1,000 Stainless Steel No. of Workpieces 3x tool life 500 ●SCM415 ●SCM415 アーバ外径加工 アーバ外径加工 Arbor Arbor ●SCM415 アーバ外径加工 Arbor 1,000 1,000 Steel No. of Workpieces 1,000 No. of Workpieces 1,000 Grades T1500A (M Class Insert) 欠損 0 Conventional Breakage 1,000個/C 500個/C Competitor’s Conventional Conventional Competitor’s Conventional T1500A T1500A T1500A f =0.07mm/rev T1500A Conventional T1500A T1500A T1500A T1500A T1500A > Rz3.0 1,000個/C 1,000個/C 30個/C 400個/C 400個/C 切削条件：v f f=0.12mm/rev 切削条件：v f f=0.12mm/rev 切削条件：v 250本/C G Class Insert c=200m/min, c=140m/min, c=150m/min, 寿命30個/C 1.25倍 摩耗 寿命 1.3Roughness 倍 Product 寿命 2欠損 倍 Tool G級チップ Tool 切削条件：v =0.12mm/rev 切削条件：v =0.12mm/rev 切削条件：v f Tool =0.07mm/rev Tool Tool Tool Product 250 80 200 切削条件：v f =0.12mm/rev 切削条件：v f Product =0.12mm/rev 切削条件：v f =0.07mm/rev c=200m/min, c=140m/min, c=150m/min, 250 80 200 250本/C 250本/C c=200m/min, c=140m/min, c=150m/min, Wear Breakage 面粗さ>Rz3.0 寿命1.25 倍 寿命 1.3 寿命2倍 250 80倍 200 Cutting Condition Cutting Condition Cutting Condition G Class G Class Insert Insert G級チップ G級チップ Cutting Condition Cutting Condition Cutting Condition 面粗さ>Rz3.0 面粗さ>Rz3.0 1.25 x tool life 1.6 x tool life a =0.35mm Wet a =0.15mm Wet a =0.1mm Wet Surface 0 0 0 0 0 0 0 0 0 Cutting Condition Cutting Condition Cutting Condition 1.25 x tool life 1.6 x 倍tool life 15個/C 500個/C p p=0.35mm p p=0.15mm p p=0.1mm a a Wet a Wet 1.25 x tool life 1.6 x tool life 寿命 1.6 寿命 2 倍 寿命 2 倍 200 T1500A a Wet a =0.15mm Wet a =0.1mm Wet Competitor’s Competitor’s Competitor’s Competitor’s Conventional Conventional Surface Surface Competitor’s Competitor’s Conventional 1.4 x tool life Roughness > Rz3.0 200 p=0.35mmWet p p 他社品 15個/C 15個/C 500個/C T1500A life T1500A 従来品 摩耗 T1500A 欠損 60 T1500A T1500A 150 T1500A 200 T1500A T1500A 従来品 60 T1500A 150 T1500A 1.4x tool T1500A 1.4x 500個/C tool life 15個/CWear 1.25x tool life 1.25x tool tool life life 1.25x 1.3x tool life 1.3x tool tool life life 1.3x 2x tool life 2x tool tool life life 2x 30 Press 400 1,000 従来品 他社品 従来品 Roughness Roughness > Rz3.0 > Rz3.0 60 150 ●SAPH400 プレス材端面加工 Material ●S45C Parts ●SPH440 ドラムブレーキ部品 Drum Break parts Conventional Comp’s Conventional 摩耗 摩耗 欠損 30 30トランスミッション部品端面加工 400 Transmission 400 1,000 1,000 Product Product Product Product Tool Tool欠損 Product Product Tool Wear Breakage T1500A T1500A Conventional Comp’s Conventional Comp’s Conventional 150T1500A Conventional 1.6x tool life Transmission 2ドラムブレーキ部品 x tool life x tool life 他社品 寿命22 倍 寿命 1.6 寿命 22倍 150 T1500A (G Class Insert) 従来品 Wear Wear Breakage Breakage 1.6倍他社品 xParts tool life Parts ●SPH440 1.6x tool life ●SAPH400 ●SAPH400 プレス材端面加工 プレス材端面加工 Press Press Material Material ●S45C ●S45C トランスミッション部品端面加工 Transmission ●SPH440 ドラムブレーキ部品 Drum Break Break parts parts T1500A T1500A 2x toolT1500A life Drum x tool life x tool150 lifeトランスミッション部品端面加工 2x tool300 life40 100 40 100 チ ッ 2プ：TNMG160408N-SU 40 チ ッ プ：TNMG160404N-SU 100 2x tool life チG級チップ ッチプ：TNMG160404N-FL G Class Insert 100 30個/C ッ プ：TNMG160404N-FL 1.6x tool life 100 G GClass 100 プ：TNMG160408N-SU ClassInsert Insert 他社品 他社品 InsertG級チップ Insert チチッ G級チップ 250本/C T1500A T1500A チ ッ Automotive プ：TNGG160402L-UM ッTransmission プ：TNGG160402L-FY 250 60 60倍 寿命2Comp’s 倍 寿命Comp’s 1.6 20 250 60 Insert Insert250 SAPH400 Component S45C Part 20 400個/C 30個/C 400個/C 200 15 5030個/C 面粗さ>Rz3.0 Comp’s 2x tool life 1.6x tool lifeComp’s 300 400個/C 300 2x tool life 1,000個/C チ ッ プ：TNMG160404N-SU 2xConventional tool life T1500A Conventional チ Insert ッ 500 プ：DNGG150404R-UM 70 70 寿命2倍 50 70 50 1,000個/C 20倍 切削条件：v 501,000個/C 2x tool 50 切削条件：v 寿命 寿命 21.25 倍 2x倍tool 寿命寿命 1.6 寿命 寿命 2life 倍 2life倍 Insert Insert Insert1.3x tool 200 15 500 切削条件：v f =0.12mm/rev f =0.07mm/rev 50 c=200m/min, f =0.12mm/rev c=150m/min, 1.25 x tool15 life c=140m/min, 1.25 x tool50 life 1.31.6 x倍 tool life life 2x tool 500 life60 22xx tool life 1.3 x200 tool 2x tool life 60 60 tool 2xlife tool life 500個/C 50life Transmission 50 切削条件：v f =0.12mm/rev 切削条件：v =140m/min, f =0.12mm/rev 切削条件：v =150m/min, f =0.07mm/rev 200 200 200 c=200m/min, c c Press Material Parts Drum Break parts Roughness > Rz3.0 チ ッ プ：TNGG160402L-UM チ ッ プ：TNGG160402L-FY チ ッ プ：DNGG150404R-UM Cutting Condition Cutting Condition Cutting Condition 面粗さ>Rz3.0 面粗さ>Rz3.0 切削条件：v =180m/min, f =0.25mm/rev 切削条件：v =300m/min, f =0.05mm/rev 切削条件：v =280m/min, f =0.07mm/rev 摩耗 欠損 0 Press 0 Wet 0 c Wet c 100 c=0.1mm 他社品 他社品 従来品 Material Transmission Parts Drum Break parts 0 a 0 T1500A 0 Wet 50 50 Press Material Transmission Parts Drum Break parts 50 a =0.35mm =0.15mm a T1500A T1500A 0 0 0 p p p Cutting Condition Cutting Condition Cutting Condition Surface Surface Conventional Conventional Competitor’s 40 T1500A 40 40 T1500A 15個/C 15個/C 500個/C 500個/C 他社品 他社品 他社品 他社品 従来品 従来品 Wear Breakage 100 Comp’sT1500A Conventional Comp’s Insert Insert Cutting Condition Insert Conventional Conventional Competitor’sT1500A T1500A Cutting Cutting a Condition T1500A T1500A a Wet 150 a Wet100 T1500A T1500A T1500A T1500A Conventional Conventional Competitor’s 150 150Condition p=0.35mm p=0.1mm Roughness Roughness > Rz3.0 >T1500A Rz3.0 a a a =0.1mm Wet Wet Wet T1500App=0.15mm Comp’s Comp’s Conventional Conventional Comp’s Comp’s 40 T1500A 40 T1500A 40 p=0.25mm Wet p=0.25mm 摩耗 摩耗 欠損 欠損 Tool Tool Product Tool Tool Product 30 30 30 切削条件：v =180m/min, f =0.25mm/rev 切削条件：v =300m/min, f =0.05mm/rev 切削条件：v =280m/min, f =0.07mm/rev Tool Tool0 Product c c c 1,000個/C 30個/C 400個/C 0 0 Wear Wear Breakage Breakage 30 30 30 1,000個/C 30個/C 400個/C ッ プ：TNGG160402L-UM チ ッ プ：DNGG150404R-UM 0 400個/C 0 0 100 1000 プ：TNGG160402L-FY 1,000個/C 100 30個/C Competitor’s Competitor’s Conventional Cutting Condition Cutting Condition Cutting Condition T1500A 300 T1500A 400 1,0000 T1500A 400 1,000 30 400 1,000 T1500A 20 T1500A250本/C 20 T1500A チチ チ ッ ップ：TNGG160402L-UM プ：TNGG160402L-UM チ チ ッ ッ プ：TNGG160402L-FY プ：TNGG160402L-FY チチ チ ッッ ップ：DNGG150404R-UM プ：DNGG150404R-UM 20 T1500A Competitor’s Competitor’s Competitor’s Competitor’s Conventional 250本/C a Wet 30 T1500A a Wet a T1500A 250本/C Insert Insert Insert 20 20 寿命2倍 Conventional p=0.25mm p=0.1mm p=0.25mm 寿命2倍Pump 1.6 倍1.6 ●SCM435 ポンプ部品外径加工 Parts スリーブ Sleeve ●S45C ・Wet 端面加工 Parts 面粗さ>Rz3.0 G Class Insert xProduct tool life 1.6xProduct tool life 寿命 1.6xProduct tool20 life 機械部品外径 2x toolTool life Machine 2x●S45C tool life50 面粗さ>Rz3.0 2x toolTool life life 2x toolProduct life 2x tool life 1.6x tool life 2x tool life 2x toolTool 2x toolProduct life10 Insert Insert Insert Insert Insert Insert 50 Product 面粗さ>Rz3.0 50 Surface 10 10 G Class Insert 15個/C 500個/C 10 10=0.07mm/rev 10 Surface 切削条件：v 切削条件：v =300m/min, f =0.05mm/rev 切削条件：v =280m/min, f 15個/C Surface 300 300 300 c=180m/min, f =0.25mm/rev c c 15個/C 500個/C Roughness > Rz3.0 摩耗 欠損 寿命2 寿命 倍2 倍 寿命1.6 寿命 倍 1.6 倍 > Rz3.0 寿命 2 寿命 倍500個/C 2 倍 Roughness 切削条件：v 切削条件：v =180m/min, =180m/min, f =0.25mm/rev f =0.25mm/rev 切削条件：v 切削条件：v =300m/min, =300m/min, f =0.05mm/rev f =0.05mm/rev 切削条件：v 切削条件：v =280m/min, =280m/min, f =0.07mm/rev f =0.07mm/rev 他社品 他社品 従来品 Roughness > Rz3.0 摩耗 欠損 c c c c c c 0 0 0 0 0 0 0 0 0 摩耗 欠損 2x tool 2x life tool life 1.6x tool 1.6x life tool life 2x tool 2x lifetool life T1500A T1500A T1500A Cutting Condition Condition Cutting Condition 250個/C 80個/CComp’s 180個/C 130個/C Pump Parts Sleeve Machine Parts Wear Breakage Comp’s Conventional 200本/C Cutting a =0.25mm Wet a =0.1mm Wet a =0.25mm Wet Conventional Conventional Competitor’s Competitor’s Conventional Conventional Conventional Competitor’s Conventional Wear Breakage Cutting Cutting Condition Condition =0.25mm Cutting Cutting Condition Condition Cutting Cutting Condition Condition p p p 500 T1500A T1500A T1500A T1500A Parts T1500A T1500A 仕上げ面 （むしれ） T1500A T1500A T1500A=0.25mm Wear Breakage Press Material Transmission Drum Break parts 欠損 200 15 80 200 200 15 500 a a Wet 250 a a =0.1mm =0.1mm Wet Wet a a =0.25mm Wet Wet 200 15 500 p p=0.25mmWet p p p p Finished surface 他社品 他社品 他社品 他社品 従来品 従来品 250 250 80 T1500A 80 Parts 200 200T1500A 50個/C Tool Tool Product Product Tool Tool Press Material Transmission Drum Break parts ToolBreakage Product Tool T1500A T1500A T1500A T1500A (SurfaceConventional blemish) チ ッ プ：TNGG160402L-UM200 250個/C 1.25 x tool life チ ッ 1.6x tool life80個/C Comp’s Comp’s Comp’s Conventional Comp’s チ ッ プ：DNGG150404R-UM 1.25xプ：TNGG160402L-FY tool life 1.25x 100 tool life 1.6面粗度 x tool life 1.6x tool life 180個/C 130個/C 200本/C 1.4x tool life Surface100 Roughness Insert 100 60 150 200 1.4x tool life 1.4 x tool 仕上げ面 （むしれ） Pump Parts Insert 200 Sleeve400個/C Machine Parts 2life 倍倍欠損 寿命 1.6 倍 倍60 Insert 寿命 2 倍life 1,000個/C 30個/C 寿命 60 150 150 寿命 1.6 寿命 2 寿命 2 倍 寿命 2 倍 寿命 1.6 倍 寿命 2 倍 2x tool 1.6x tool life 2x tool life 1,000個/C 30個/C 400個/C Pump Pump Parts Parts Sleeve Sleeve Machine Machine Parts Parts Finished surface チチ ッ ッ プ：TNGG160402L-UM プ：TNGG160402L-UM チ切削条件：v チ ッッ プ：TNGG160402L-FY プ：TNGG160402L-FY チチ ッッ プ：DNGG150404R-UM プ：DNGG150404R-UM 50個/C 250本/C 150 2x tool lifeBreakage 1.6x1.6x tool life life 2x tool life life 切削条件：v 切削条件：v 2x tool life tool tool c=180m/min, f =0.25mm/rev c=300m/min, f =0.05mm/rev c=280m/min, f =0.07mm/rev 150 150 (Surface 2x blemish) 面粗度 250本/C 面粗さ>Rz3.0 0 0 0 Insert Insert Insert Insert Insert Insert 40 100 0 0 0 0 0 0 Cutting Condition Cutting Condition Cutting Condition 他社品 他社品 従来品 40T1500A 40 T1500A 100 T1500A 100 T1500A Surface Roughness Competitor’sT1500A Competitor’s Conventional 面粗さ>Rz3.0 Competitor’s Competitor’s Conventional Competitor’s Competitor’s Conventional Surface a a =0.1mm Wet a =0.25mm Wet T1500A 他社品 他社品 従来品 250個/C 80個/C 180個/C 130個/C T1500A T1500A 15個/C 500個/C 100 T1500A T1500A T1500A p=0.25mm Wet T1500A p p 他社品 他社品 従来品 Comp’s Conventional Comp’s 200本/C T1500A T1500A T1500A Surface 切削条件：v 100 100 c=300m/min, T1500A T1500A T1500A Surface Roughness >Comp’s Rz3.0 切削条件：v 切削条件：v f =0.25mm/rev f =0.25mm/rev 切削条件：v f =0.05mm/rev f =0.05mm/rev 切削条件：v f =0.07mm/rev fTool=0.07mm/rev Comp’s Conventional 250個/C 250個/C 80個/C 180個/C 180個/C 130個/C 130個/C 寿命 1.25 倍切削条件：v 寿命1.6Product 倍 寿命 1.4 倍 欠損 15個/C 500個/C 仕上げ面 （むしれ） c=180m/min, c=180m/min, c=300m/min, c=280m/min, c=280m/min, 摩耗 Comp’s Conventional Comp’s Product Product Product80個/C Tool 200本/C 200本/C Product Product Tool 欠損 Roughness > Rz3.0 1.25x tool life 1.6x tool Roughness life 1.4x tool life 20 50 仕上げ面 仕上げ面 （むしれ） （むしれ） 摩耗 欠損 Finished surface Wear 欠損 Breakage Cutting Cutting Condition Cutting Condition CuttingCutting Condition 20 > Rz3.0 50 50個/C 欠損 Breakage 50 Cutting 50 a a WetWet 50 Pump a a WetWet 20 a WetWet50 Machine Wear Breakage チチ ッッCondition プ：TNGG160402L-UM チチ ッッCondition プ：TNGG160402L-FY チチ ッッCondition プ：DNGG150404R-UM Finished Finished surface surface (Surface blemish) Wear Breakage p=0.25mm p=0.25mm p=0.1mm p=0.1mm p=0.25mm p=0.25mm 50個/C 50個/C Breakage Breakage 面粗度 a 従来品 従来品 他社品 プ：TNGG160402L-UM プ：TNGG160402L-FY プ：DNGG150404R-UM Parts Sleeve Parts チ ッ プ：TNGG160402L-UM チ ッ プ：TNGG160402L-FY チ ッ プ：DNGG150404R-UM T1500A T1500A T1500A (Surface (Surface blemish) blemish) 面粗度 面粗度 Conventional Conventional Comp’s Surface RoughnessInsert Insert Insert 0 0 0 寿命 1.25 倍 寿命 1.6 倍 寿命 1.4 倍 Insert Insert Insert 0 0 Roughness 0 0 Insert Insert2500 Insert Surface Surface Roughness Conventional Conventional Competitor’s T1500A T1500A 1.25x tool life 1.6x toolConventional life 80 1.4x tool life 2500 T1500A 80 200 250 T1500A 80 200 200 Conventional Conventional Competitor’s Conventional Competitor’s T1500A T1500A T1500A T1500A 切削条件：v =180m/min, f f=0.25mm/rev 切削条件：v f f=0.05mm/rev 切削条件：v f f=0.07mm/rev Insert：TNGG160402L-UM （T1500A） Insert：TNGG160402L-FY （T1500A） Insert：DNGG150404R-UM （T1500A） c=300m/min, c=280m/min, 寿命 2Pump 倍Parts 1.6倍 x tool 寿命 2 倍 Parts チ cッ チx Tool チ ッx tool プ：DCGT070202L-FX Tool Tool ProductT1500A 切削条件：v =0.25mm/rev 切削条件：v =0.05mm/rev 切削条件：v =0.07mm/rev Pump Parts Sleeve Machine Machine Parts 250個/C 80個/C 180個/C 130個/C 1.25 toolッ life プ：TPGT110304L-SD 切削条件：v =180m/min, f =0.25mm/rev 切削条件：v f x=0.05mm/rev 切削条件：v f =0.07mm/rev c=180m/min, c=300m/min, c=280m/min, 1.25 x倍 tool life 1.6 tool life 寿命 1.25x Tool tool lifeSleeve 1.6 cプ：TNGG160404R-UM c=300m/min, c=280m/min, Toollife Product Toollife倍 200本/C 2x tool life寿命 1.6x tool life1.6 2x tool life 2従来品 1.6 2life 倍 従来品 Cutting Condition Cutting Condition Cutting Condition 200 200 200Conditions： Insert Insert Insert 仕上げ面他社品 （むしれ） 1.4xProduct tool life T1500A T1500A 寿命 T1500A 2x tool tool life 1.6x tool tool life life 2x tool life =0.25mm/rev =300m/min =600.05mm/rev =280m/min =0.07mm/rev 1.4 x150 life 1.4寿命 x2x tooltool life Cutting Conditions： Cutting Cutting Conditions： Cutting Condition Cutting Condition Cutting Condition 2x life 1.6x 欠損 c=180m/min c60 ctool a Wet a Wet a Wet 150 60 150 Conventional Conventional Comp’s Cutting Condition Cutting Condition p=0.1mm Cutting Condition p=0.25mm p=0.25mm a =0.25mm Wet a =0.1mm Wet a =0.25mm Wet Finished従来品 surface a =0.25mm Wet a =0.1mm Wet a =0.25mm Wet 50個/C p p p Breakage p p p 他社品 他社品 30 30 400 400 1,000 1,000 30 400 1,000 切削条件：vpc==100m/min, f250個/C =0.25mm/rev 切削条件：v f =0.15mm/rev 切削条件：vc=∼240m/min, f =0.03mm/rev c=200m/min, 寿命 1.25 倍 寿命1.6 倍 寿命1.4 倍 T1500A T1500A T1500A (Surface blemish) 150 = = 150 150 面粗度 0.25mm Wet 0.1mm Wet 0.25mm Wet 250個/C 80個/C 80個/C 180個/C 180個/C 130個/C 130個/C p p Comp’s Conventional Comp’s 他社品 他社品 従来品 1.25x tool life 1.6x life 1.4x tool life 200本/C 寿命200本/C 寿命 1.25 1.25 倍 寿命寿命 1.6 1.6 倍 寿命 寿命 1.4 1.4 倍 倍 1.6 xtool tool40 life倍 1.6Condition x tool life T1500A T1500A 1.6x tool40life T1500A Condition Condition Cutting 2x tool100 life 2x tool life チ ッCutting プ：TNGG160404R-UM チ 2Cutting チ ッ プ：DCGT070202L-FX xッ tool life プ：TPGT110304L-SD 2px=0.2mm tool life40 2x tool100 life 2life x倍tool life Comp’s Conventional Comp’s Surface Roughness 100 Comp’s Conventional Comp’s 仕上げ面 仕上げ面 （むしれ） （むしれ） a a Wet a 1.25x 1.25x tool tool欠損 life 1.6x 1.6x tool life tool life 1.4x 1.4x tool life tool life 欠損 p=1.0mm Wet p=0.05mm Wet 100 100 Pump Insert 100 Insert 300 Parts Machine Parts 300 Sleeve Finished Finished surface surface 50個/C 50個/C Breakage Breakage 従来品 従来品チ 他社品 Pump Parts Sleeve Machine Parts チ ッチInsert プ：TNGG160402L-UM チ ッ プ：TNGG160402L-FY ッチプ：DNGG150404R-UM Pump Parts Sleeve300 Machine Parts T1500A T1500A T1500A (Surface (Surface blemish) blemish) 面粗度 面粗度 従来品 従来品 従来品 従来品 切削条件：v 他社品 他社品 Conventional Conventional Comp’s 20 50 20 50 20 50 ッ プ：TNGG160402L-UM チ ッ プ：TNGG160402L-FY ッ プ：DNGG150404R-UM 切削条件：v =100m/min, f =0.25mm/rev 切削条件：v =200m/min, f =0.15mm/rev =∼240m/min, f =0.03mm/rev T1500A T1500A T1500A T1500A T1500A T1500A c c c Insert Insert 50 Insert 50 50 Conventional Conventional Conventional Comp’s Comp’s SurfaceConventional Surface Roughness Roughness 200 200 15 15 500 500 200 15 500 Insert Insert Insert Cutting Condition Cutting Condition Cutting Condition 250個/C 80個/C 180個/C 130個/C a =1.0mm Wet a =0.2mm Wet a =0.05mm Wet 200本/C 切削条件：v f =0.25mm/rev f =0.05mm/rev 切削条件：v f =0.07mm/rev 250個/C 180個/C 130個/C p p p チ プ：TNGG160404R-UM チ ッ チ プ：DCGT070202L-FX 寿命1.25 倍 0 切削条件：v 寿命 1.6倍 寿命 1.4 倍 80個/C 180個/C c=180m/min, c=300m/min, c=280m/min, 130個/C 0 80個/C 0 0 250個/C 0 0プ：DCGT070202L-FX 0 プ：TPGT110304L-SD 200本/C 0 （むしれ） 200本/C 切削条件：v 切削条件：v f 100 =0.05mm/rev 切削条件：v =280m/min, f 0=0.07mm/rev 1.25x tool欠損 life 1.6x tool life 1.4x tool life 仕上げ面 チCondition チ ッッ ップ：TNGG160404R-UM プ：TNGG160404R-UM チCondition チ ッ ップ：TPGT110304L-SD プ：TPGT110304L-SD チCondition チ ッッ ッ プ：DCGT070202L-FX 仕上げ面 （むしれ） Conventional Conventional Competitor’s c =180m/min, f =0.25mm/rev c =300m/min, cCompetitor’s Conventional Conventional Conventional Competitor’s 仕上げ面 （むしれ） T1500A T1500A T1500A Cutting Cutting Insert Insert Insert 欠損 T1500A T1500A Conventional T1500A 100 T1500A T1500A T1500A Finished 100 Wet 欠損 Cutting surface 50個/C Breakage a a Wet Wet Finished surface Insert InsertCondition Insert InsertTool Insert Insert 50個/C p=0.25mm Wet p=0.1mm p=0.25mm Cutting Cutting Condition Cutting Breakage Finished surface 50個/C Tool Product (Surface blemish) Tool a Tool Product Breakage Tool ToolCondition Product 従来品 従来品 他社品 面粗度 a =0.25mm Wet a =0.1mm Wet a =0.25mm (Surface blemish) T1500A T1500A T1500A p p p 切削条件：v =100m/min, f =0.25mm/rev 切削条件：v =200m/min, f =0.15mm/rev 切削条件：v =∼240m/min, f =0.03mm/rev 面粗度 (Surface c c c 面粗度 Conventional Conventional Comp’s Surface Roughness 寿命1.25 寿命1.25 倍 倍 0 寿命1.6 寿命 倍 1.6 倍 寿命 1.4 寿命倍 1.4 倍 blemish) 切削条件：v 切削条件：v =100m/min, =100m/min, f =0.25mm/rev f =0.25mm/rev 切削条件：v 切削条件：v =200m/min, =200m/min, f =0.15mm/rev f =0.15mm/rev 切削条件：v 切削条件：v =∼240m/min, =∼240m/min, f =0.03mm/rev f =0.03mm/rev 0 0 0 0 0 0 0 0 Surface Roughness c c c c c c Surface 1.25x tool 1.25x lifetool life 1.6x tool 1.6x lifetool life Roughness 1.4x tool 1.4x lifetool life Cutting Condition Cutting Condition Cutting Condition Competitor’s Competitor’s Competitor’s Competitor’s Conventional Conventional Competitor’s Competitor’s Conventional T1500A T1500A T1500A T1500A T1500A T1500A T1500A T1500A T1500A a =1.0mm Wet a =0.2mm Wet a =0.05mm Wet Cutting Cutting Condition Cutting Cutting Condition Condition Condition =0.05mm p p p Pump 従来品 Parts Sleeve Machine Parts チCondition ッ プ：TNGG160404R-UM ッCondition プ：TPGT110304L-SD チ Cutting ッCutting プ：DCGT070202L-FX a a Wet a a Wet WetProduct a a Wet Wet Product Product Product Product Tool Tool p=1.0mm p=1.0mmWet p=0.2mm p=0.2mm p p=0.05mm Product Tool 従来品 従来品 従来品 他社品 他社品 Pump Parts チ Sleeve Machine Parts T1500A T1500A T1500A T1500A T1500A T1500A SPH440 Drum Brake Component 従来品 Insert G級チップ （表の並び順はIN485 G級チップ （表の並び順はIN485 表4） 表4） G級チップ （表の並び順はIN485 表4） ●SAPH400 プレス材端面加工 ●S45C トランスミッション部品端面加工 ●SPH440 ドラムブレーキ部品 ●SAPH400 プレス材端面加工 ●S45C トランスミッション部品端面加工 ●SPH440 ドラムブレーキ部品 ●SAPH400 プレス材端面加工 ●S45C トランスミッション部品端面加工 ●SPH440 ドラムブレーキ部品 2x tool life 2x tool 2x 15個/C life tool life G級チップ G級チップ ●SCM435 ポンプ部品外径加工 ●SAPH400 プレス材端面加工 ●SAPH400 プレス材端面加工 ●SCM435 ポンプ部品外径加工 ●SCM435 ●SCM435ポンプ部品外径加工 ポンプ部品外径加工 1.6x tool life Surface 250本/C 1.6x 1.6x tool 250本/C life tool life ●S45C スリーブ ●S45C トランスミッション部品端面加工 ●S45C トランスミッション部品端面加工 ●S45C スリーブ ●S45C ●S45Cスリーブ スリーブ ●S45C 機械部品外径・端面加工 ●SPH440 ドラムブレーキ部品 ●SPH440 ドラムブレーキ部品 ●S45C 機械部品外径 ・ ●S45C ●S45C機械部品外径 機械部品外径 ・端面加工 ・端面加工 端面加工 ●SCM435 ポンプ部品外径加工 ●S45C スリーブ ●SCM435 ポンプ部品外径加工Conventional ●S45C スリーブ Insert Conventional Insert 切削条件：v =100m/min, f =0.25mm/rev 寿命1.25倍 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces S45C Sleeve No. of Workpieces No. of Workpieces ●S45C スリーブ ●S45C スリーブ ●S45C スリーブ ●S45C ●S45C 機械部品外径 機械部品外径 ・端面加工 ・端面加工 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces SCM435 Pump Part No. of Workpieces No. of Workpieces ●SCM435 ポンプ部品外径加工 ●SCM435 ポンプ部品外径加工 ●SCM435 ポンプ部品外径加工 ●S45C ●S45C スリーブ スリーブ No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces ●SCM435 ●SCM435 ポンプ部品外径加工 ポンプ部品外径加工 No. of Workpieces No. of Workpieces ●SCM435 ポンプ部品外径加工 ●S45C スリーブ （表の並び順はIN485 機械部品外径 G級チップ G級チップ （表の並び順はIN485 表4） 表4）・端面加工 G級チップ （表の並び順はIN485 表4）●S45C ●S45C 機械部品外径 ・・ 端面加工 ●S45C 機械部品外径 端面加工 ●S45C 機械部品外径 ・端面加工 S45C Machine Component ●S45C 機械部品外径・端面加工 Insert ●S45C 機械部品外径・端面加工 Conventional Conventional 切削条件：v =200m/min, f =0.15mm/rev 寿命1.6倍 Comp’s Comp’s 切削条件：v =∼240m/min, f =0.03mm/rev 寿命1.4倍 250個/C 寿命 80個/C 寿命1.6倍 180個/C 130個/C c c c 200本/C 1.25 倍倍 チ チ 寿命寿命 1.4 倍倍 寿命 1.25 寿命1.6倍 Cutting 1.4 チチ ッ ッ プ：TNGG160404R-UM プ：TNGG160404R-UM ッCondition ッ プ：TPGT110304L-SD チチ ッッ プ：DCGT070202L-FX プ：DCGT070202L-FX 80個/C 180個/C 130個/C 仕上げ面 （むしれ） Cutting Condition Cutting Condition 欠損 200本/C 250 250プ：TPGT110304L-SD 80 80 200 Wet 200 250 250個/C 80 Wet 200 p=0.05mm a a a 仕上げ面（むしれ） p=1.0mm Wet p=0.2mm Finished surface Insert Insert Insert Insert Insert Insert 50個/C Breakage 従来品 従来品 他社品 1.25 x tool life 1.25 x tool life 1.6 x従来品 tool50個/C life 1.6 x tool life 1.25 x欠損 tool life 1.6 x tool T1500A life Finished surface Finished surface (Surface blemish) Breakage T1500A T1500A 従来品 他社品 Breakage 面粗度 従来品 従来品 他社品 200 切削条件：v 200 200 Conventional Conventional T1500A T1500A (Surface blemish) 1.4fx 150 tool life 1.4x toolComp’s life x150 tool life T1500A T1500A T1500A (Surface blemish) 切削条件：v 切削条件：v f =0.25mm/rev f =0.25mm/rev 切削条件：v f =0.15mm/rev f =0.15mm/rev 切削条件：v =∼240m/min, =0.03mm/rev f =0.03mm/rev 60 T1500A 60 Conventional Conventional Comp’s 60 150 面粗度 切削条件：v Surface Roughness c=100m/min, c=100m/min, c=200m/min, c=200m/min, c=∼240m/min, c1.4 Conventional Conventional Comp’s Surface Roughness Roughness Surface Cutting Cutting Condition Condition Cutting Cutting Condition Condition Cutting Cutting Condition Condition 150 150 150 a a WetWet a a WetWet 40 a a WetWet チチ ッッッ プ：TNGG160404R-UM チチ ッッッ プ：TPGT110304L-SD チチ ッッ プ：DCGT070202L-FX p=1.0mm p=1.0mm p=0.2mm p=0.2mm p=0.05mm p=0.05mm プ：TNGG160404R-UM プ：TPGT110304L-SD プ：DCGT070202L-FX 40 100 100 40 100 チ プ：TNGG160404R-UM チ プ：TPGT110304L-SD チ ッ プ：DCGT070202L-FX Insert Insert Insert No. of Workpieces 1.6x tool life 1.6x tool tool life life 1.6x No. of Workpieces 切削条件：v f f=0.15mm/rev 20 寿命1.6倍 20 20 c=200m/min, 切削条件：v =0.15mm/rev 50 切削条件：v f =0.15mm/rev c=200m/min, c=200m/min, 寿命1.6倍 Cutting Condition Cutting Condition a Wet Cutting Condition p=0.2mm a Wet 0 a Wet 0 0 p=0.2mm p=0.2mm 従来品 0 1.4x tool life 1.4x1.4x tooltool life life No. of Workpieces Insert Insert Insert100 No. of Workpieces No. of Workpieces 100 1.25x tool life 1.25x tool tool life life 1.25x No. of Workpieces 100 切削条件：v f f=0.25mm/rev c=100m/min, 寿命1.25倍 切削条件：v =0.25mm/rev 50 50 切削条件：v f =0.25mm/rev c=100m/min, c=100m/min, 寿命1.25倍 Cutting Condition Cutting Condition a Wet Cutting Condition p=1.0mm a 0 a Wet 0 p=1.0mm p=1.0mmWet 従来品 1.6x tool life 1.6x1.6x tooltool life life No. of Workpieces Insert Insert Insert No. of Workpieces No. of Workpieces 1.25x tool life 1.25x tooltool life life 1.25x 切削条件：v f 50 50 50 c=∼240m/min, 寿命1.4倍 切削条件：v f=0.03mm/rev =0.03mm/rev 切削条件：v f =0.03mm/rev c=∼240m/min, c=∼240m/min, 寿命1.4倍 Cutting Condition Cutting Condition a Wet Cutting Condition p=0.05mm a Wet 0 0 a Wet 0 p=0.05mm p=0.05mm 他社品 1.4x tool life 1.4x tool tool life life 1.4x T1500A T1500A T1500A Conventional Competitor’s Conventional 従来品T1500A Conventional 従来品 T1500A ConventionalT1500A Conventional T1500A T1500A ConventionalT1500A Competitor’s T1500A Competitor’s T1500A T1500A Conventional Conventional Comp’s 他社品 T1500A T1500A T1500A Conventional Conventional Comp’s Conventional Conventional Comp’s Tool チ ッチプ：TNGG160404R-UM ッ プ：TNGG160404R-UM Insert Insert Insert：TNGG160404R-UM 切削条件：v =0.25mm/rev c=100m/min, f（T1500A） f =0.25mm/rev 切削条件：v c=100m/min, Cutting Condition =100m/min =0.25mm/rev Cutting Conditions： a p=1.0mm cWet Cutting Condition a =1.0mm Wet p p=1.0mm Wet Tool Tool Tool Tool チ ッチプ：TPGT110304L-SD ッ プ：TPGT110304L-SD Insert Insert Insert：TPGT110304L-SD （T1500A） 切削条件：v f =0.15mm/rev c=200m/min, f =0.15mm/rev 切削条件：v c=200m/min, Cutting Condition Cutting Conditions： c=200m/min a Wet Wet =0.15mm/rev p=0.2mm Cutting Condition a =0.2mm p p=0.2mm Wet Tool Product Product Product チ ッチプ：DCGT070202L-FX ッ プ：DCGT070202L-FX Insert Insert Insert：DCGT070202L-FX （T1500A） 切削条件：v f =0.03mm/rev c=∼240m/min, f =0.03mm/rev 切削条件：v c=∼240m/min, Cutting Condition =0.03mm/rev Cutting Conditions： c= to 240m/min a Wet Wet p=0.05mm Cutting Condition a =0.05mm p =0.05mm Wet p A15 AC820P Wo r k Ma t e r i a l AC630M T1000A S45C Flange 10 5 0 5 p=0.4mm, 100 50 0 Insert: TPGT110304L-SD (T1000A) Cutting Conditions: c=180m/min, =0.08mm/rev, Wet S30C Automotive Component 1.3x tool life 200 150 100 50 0 T1000A p=0.15mm, Conventional T1000A Conventional Tool Tool Wet S25C Automotive Component No. of Workpieces 80 60 40 20 0 60 40 20 0 Competitor's T1000A Competitor's T1000A Coated Carbide (P10) p=0.3 1.5x tool life 1,500 1.2x tool life 100 Surface Roughness Surface Roughness 80 No. of Workpieces 1.2x tool life 120 100 No. of Workpieces 120 No. of Workpieces 150 Competitor’sCompetitor’s T1000A T1000A Product Product 1.3x tool life 250 200 0 Insert: DNMG150408N-SU (T1000A) Cutting Conditions: c=180m/min, =0.10 to 0.25mm/rev, Insert: DCMT070208N-SU (T1000A) Cutting Conditions: c=230m/min, =0.05mm/rev, 250 2.5x tool life 2.5x tool life No. of Workpieces No. of Workpieces No. of Workpieces 10 No. of Workpieces SCM440 Shaft Stainless Steel Cast Iron T3000Z T1500A Application Examples Exotic Alloy Non-Ferrous Hardened Metal Steel T1500Z T1000A Application Examples (5) 鋼 Steel Grades A Steel P 1,000 500 0 Surface Roughness 1,000 500 T1000A Conventional 0 Tool T1000A Coated Carbide (P10) Insert: TNGG160404L-FX (T1000A) Cutting Conditions: c=80 to 170m/min, =0.10mm/rev, to 0.7mm, Wet 1.5x tool life 1,500 Surface Roughness p=0.2mm, Conventional Tool Dry T3000Z SCr420H Cone Clutch S48C Shaft (Interrupted Cutting) 1,000 1,000 life 22xxtool tool life Breakage Breakage 100 100 0 0 Competitor’s T3000Z T3000Z Competitor’s Product Insert: WNMG080408N-LU(T3000Z) Cutting Conditions: c=200m/min, =0.20mm/rev, Wet 1,000 0 Insert: DNMG150408N-LU (T3000Z) Cutting Conditions: c=200m/min, =0.3mm/rev, A16 2,000 No. of Workpieces No. of Workpieces 2,000 Chipping 1,000 0 T3000Z p=0.3 2x tool life 2x tool life Chipping T3000Z Competitor’s Product T3000Z Competitor’s Product p=1.0mm, Wet 500 500 400 300 200 100 0 Competitor’s Competitor’s T3000Z Product Product to 0.5mm, Wet 0 S45C Machine Component SCr420H Clutch Gear (Interrupted Cutting) No. of Workpieces p=1.8mm, 500 500 0 Product Insert: CNMG120408N-SX (T3000Z) Cutting Conditions: c=220m/min, =0.25mm/rev, 2.3x tool life 2.3x tool life No. of Workpieces 200 200 No. of Workpieces No. of Workpieces No.ofofWorkpieces Workpieces No. 300 300 400 300 200 2.5x tool life 2.5x tool life Breakage Breakage 100 0 Competitor’s Competitor’s T3000ZT3000Z Product Insert: CPMT090304N-SU (T3000Z) Cutting Conditions: c=100m/min, =0.20mm/rev, p=1.0mm, Wet Product P T1000A T1500A T3000Z 鋼 Application Examples A SCM420H Automotive Component No. of Workpieces 100 50 T1500Z 500 0 Conventional Tool 0 T1500Z Competitor’s Product Insert: TPMT090204N-LU (T1500Z) Cutting Conditions: c=162m/min, =0.13mm/rev, p=0.55mm, Wet 2,000 No. of Workpieces 2.8x tool life 1,000 0 T1500Z Conventional Tool 2.8x tool life 1,000 0 T1500Z Conventional T1500Z Conventional Tool Tool Insert: DCMT11T304N-LU (T1500Z) Cutting Conditions: c=230m/min, =0.10mm/rev, p=0.50mm, Wet Insert: CPGT080208N-SD (T1500Z) Cutting Conditions: c=140m/min, =0.15mm/rev, p=0.5mm, Wet SAPH440 (Press Material) Piston Component SCMr420H Clutch Component Insert: VNMG160408N-FL (T1500Z) Cutting Conditions: c=180m/min, =0.2mm/rev, to 0.9mm, Wet p=0.2 Hardened Non-Ferrous Steel Metal 5,000 No. of Workpieces 2,000 2.4x tool life Exotic Alloy S43C Machine Component 15,000 0 T1500Z Competitor’s Cast Iron Insert: TNMG160408N-LU (T1500Z) Cutting Conditions: c=200m/min, =0.15mm/rev, p=1.0mm, Wet S43C Lower Shaft 10,000 1.9x tool life 5,000 Product Insert: TNMG160408N-SU (T1500Z) Cutting Conditions: c=220m/min, =0.26 to 0.34mm/rev, p=0.2 to 0.25mm, Wet S45C Sleeve 2x tool life 1,000 Stainless Steel 0 10,000 1,500 7.5x tool life Steel No. of Workpieces 150 S48C Guide No. of Workpieces SCM415 Shaft Grades T1500Z No. of Workpieces S45C Hub ③ Roughing ① Finishing T1500Z ap=0.02mm T1500Z T1500Z ø30 ø70 ø110 ø64 ② ap=0.30mm (400 pcs) Conventional Tool Conventional Tool Criteria：Undulation of Finished Surface Competitor’s Product (200 pcs) Criteria：Surface Properties (Clouding and Exit Burrs) Insert：DCMT11T308N-FB（T1500Z） Cutting Conditions：vc=360m/min f =0.14mm/rev p=Rough：0.30mm Finishing：0.02mm Wet Insert：DCMT11T304N-FB（T1500Z） Cutting Conditions：vc=220m/min f = ① 0.15 ② 0.12 ③ 0.18mm/rev p=0.25mm Wet Insert：VBMT160408N-LB（T1500Z） Cutting Conditions：vc=240m/min f =0.25 to 0.28mm/rev p=0.6mm Wet T2000Z S45C Gear (Interrupted Cutting) 2x tool life 2x tool life 250 250 0 0 T2000Z Competitor’s Product T2000Z Competitor’s 500 No. of Workpieces 500 500 p=1.5mm, Wet 250 250 0 0 Product Insert: DNMG150408N-SU (T2000Z) Cutting Conditions: c=200m/min, =0.28mm/rev, 2x tool life 2x tool life 500 No. of Workpieces S45C Flange of Workpieces No.No. of Workpieces 切削速度 Application Examples (6) T1500Z Wo r k Ma t e r i a l Steel （m/min） Insert: TNGG160404R-UM (T2000Z) Cutting Conditions: c=300m/min, =0.15mm/rev, T2000Z Competitor’s Product T2000Z Competitor’s p=2.0mm, Wet Product A17 Work Material Stainless Steel Turning Insert Selection Guide / Recommended Cutting Conditions M Stainless Steel Chipbreakers A Negative Type Positive Type Grades （mm） EG （mm） EM 6.0 Depth of Cut ( p) Steel Stainless Steel 4.0 MU SU Depth of Cut ( p) EX EM (MU) GU EG EX GU 2.0 EF 0 MU 3.0 LU 2.0 1.0 EF (SU) Cast Iron MU 4.0 LU LB SU LB SU 0.2 0.4 0.6 Feed Rate （ f mm/rev） 0 0.2 0.4 Feed Rate （ f mm/rev） Exotic Alloy Refer to the chapter on Small Tools (page D7) for the Chipbreaker Selection Guide for ground inserts (G Class) inserts. Non-Ferrous Hardened Metal Steel Grades （m/min） 200 ︵ ︶ Cutting Speed vc High Speed/High Efficiency Cutting AC610M 150 Wide Cutting Range 50 AC6030M AC6040M Heavy Interrupted Cutting 100 AC630M AC530U Finishing Roughing Continuous Cutting M Stainless Steel Ferritic SUS405, SUS410L, SUS430, SUS430F, SUS434, SUS447FJ1 Martensitic SUS403, SUS410, SUS420J2,SUS420F, SUS440F Austenitic SSU304, SUS304L, SUS316, SUS316L, SUS303, SUS321 Cr-based A18 Interrupted Cutting Recommended Cutting Conditions Work Material Cr/Nibased General Cutting Two-Phase Austenitic/ Ferritic SUS329J1, SUS329J3L, SSU329J4L Deposition Hardened Structures SUS630, SUS631, SUS632J1 (Red text indicates 1st recommendation.) Cutting Chipbreaker Process Finishing EF（SU） Medium EG･EX･GU Rough EM（MU） Finishing EF（SU） Medium EG･EX･GU Rough EM（MU） Finishing EF（SU） Medium EG･EX･GU Rough EM（MU） Finishing EF（SU） Medium EG･EX･GU Rough EM（MU） Finishing EF（SU） Medium EG･EX･GU Rough EM（MU） Grade AC610M AC6030M AC6040M AC6030M AC6030M AC6040M AC6030M AC6030M AC6040M AC6030M AC6030M AC6040M AC6030M AC6030M AC6040M Cutting Conditions Min. - Optimum - Max. f mm/rev） Cutting Speed v（m/min） Feed Rate （ Depth of Cu a（mm） p c 0.5-1.5-2.0 1.0-2.5-4.0 1.5-3.5-6.0 0.5-1.5-2.0 1.0-2.5-4.0 1.5-3.5-6.0 0.5-1.5-2.0 1.0-2.5-4.0 1.5-3.5-6.0 0.5-1.5-2.0 1.0-2.5-4.0 1.5-3.5-6.0 0.5-1.5-2.0 1.0-2.5-4.0 1.5-3.5-6.0 0.05-0.15-0.25 0.10-0.25-0.40 0.20-0.35-0.60 0.05-0.15-0.25 0.10-0.25-0.40 0.20-0.35-0.60 0.05-0.15-0.25 0.10-0.25-0.40 0.20-0.35-0.60 0.05-0.15-0.25 0.10-0.25-0.40 0.20-0.35-0.60 0.05-0.15-0.25 0.10-0.25-0.40 0.20-0.35-0.60 170-225-300 140-180-235 120-150-180 120-175-230 100-140-180 80-120-160 90-115-140 70- 90-110 50- 75-100 90-115-140 70- 90-110 50- 75-100 90-115-140 70- 90-110 50- 75-100 AC6030M AC630M AC6040M AC530U AC6030M / Grades Stainless Steel M Stainless Steel AC6040M / AC610M /AC630M / AC520U / AC530U AC6040M：Employs Absotech Bronze, a new PVD coating, and exclusive tough carbide substrate.The first recommended grade for interrupted machining of stainless steel that drastically improves the reliability in unstable machining thanks to the excellent adhesion and peel-off resistance of the new PVD coating as well as the improved fracture resistance of the exclusive carbide substrate. A Grades AC6030M：Employs Absotech Platinum, a new CVD coating.The first recommended grade for general machining of stainless steel that drastically reduces the occurrence of abnormal damage, which is a problem in stainless steel machining, and achieves long and stable machining thanks to the improved coating strength and excellent adhesion. Work Material Representative Grades / Performance AC610M AC610M：High hardness carbide substrate coupled with Super FF Coat. For high efficiency machining with superior wear resistance. AC520U：Tough carbide grade that utilises the high wear resistant Super ZX Coat for excellent stability From page D6 Cast Iron Performance AC6030M Cutting Performance ● Continuous Cutting Comp.A （CVD M30) AC6030M Conv. A 0.20 Conv. A 0.15 0.10 AC6030M Comp.A CVD M30 （ ） 0.05 0 Hardened Non-Ferrous Steel Metal Flank Wear Width(mm) 0.25 ● Interrupted Cutting Exotic Alloy 0.30 10 20 30 40 Stainless Steel AC530U：Tough grade with long tool life and high efficiency for precision machining of stainless steel and small components. Steel AC630M：High toughness carbide substrate coupled with Super FF Coat. A general purpose grade with sharp cutting edges for superior stability. 50 0 500 Cutting Time (min) 1,000 1,500 2,000 2,500 No. of Impacts until Breakage Work Material：SUS316 Insert：CNMG120408N-EX Work Material：SUS316 Insert：CNMG120408N-GU Cutting Conditions：vc=200m/min =0.2mm/rev Cutting Conditions： vc=100m/min =0.1mm/rev p=2.0mm Wet p=1.0mm Wet AC6040M Cutting Performance ● Interrupted Cutting ● Continuous Cutting 0.30 Flank Wear Width(mm) 0.25 Comp.B （PVD M40) AC6040M 0.20 Conv. B 0.15 0.10 Conv. B AC6040M 0.05 0 10 20 30 40 Cutting Time (min) 50 Comp.Ｂ PVD （ ） M40 0 1,000 2,000 3,000 4,000 5,000 6,000 No. of Impacts until Breakage Work Material：SUS316 Insert：CNMG120408N-GU Work Material：SUS316 Insert：CNMG120408N-GU Cutting Conditions：vc=150m/min =0.2mm/rev Cutting Conditions：vc=230m/min =0.23mm/rev p=2.0mm Wet p= 0.80mm Dry A19 Work Material Application Examples (1) Stainless Steel AC6030M AC630M AC6040M AC530U AC6030M 【SCS13 Valve Ball】 【SUS304 Joint Component】 【SUS304 Shaft】 Enables roughing to finishing from hexagonal bars Achieves 2 times longer tool life thanks M級チップ （表の並び順はIN485 表4） M級チップ （表の並び順はIN485 M級チップ （表の並び順はIN485 表4） 表4） with one grade and achieves 3 times longer tool life. to excellent wear resistance. 0 3 x tool life 300 200 100 300 200 100 500 400 3 x tool life 300 200 100 6 3 x tool life 4 2 2 x tool life 6 4 2 No. of Workpieces 400 No. of Workpieces 1 500 500 2 x tool life 400 No. of Workpieces 2 No. of Workpieces 1 2 x tool life No. of Workpieces 2 No. of Workpieces 1 2 x tool life No. of Workpieces No. of Workpieces 2 No. of Workpieces Achieves stable, 2 times longer tool life in interrupted machining of cast steel. 2 x tool life 6 2 x tool life 4 2 0 0 0 0 0 0 0 0 AC6030M Comp. M30AC6030M Comp. M30 AC6030M Comp. M30 AC6030M Comp. M30AC6030M Comp. M30AC6030M Comp. M30 AC6030M Comp. M30AC6030M Comp. M30AC6030M Comp. M30 2 80 2 x tool70life 60 80 70c No. of Workpieces No. of Workpieces 2 x tool life No. of Workpieces No. of Workpieces 2 2 x tool life 2.0mm Wet No. of Workpieces No. of Workpieces p No. of Workpieces No. of Workpieces 800 2 600 2 2 x tool lifec = No. of Workpieces No. of Workpieces 800 2 600 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 800 2 600 1,200 2 x tool1,000 life No. of Workpieces No. of Workpieces Insert：CNMG120412N-GU（AC6030M） Insert：WNMG080408N-EX（AC6030M） M級チップ （表の並び順はIN485 表4） 表4） M級チップ M級チップ （表の並び順はIN485 （表の並び順はIN485 表4） Cutting Conditions：v =50 to 75m/min =0.16mm/rev Cutting Conditions：v =60 to 70m/min =0.32mm/rev Insert：CNMG120412N-EM（AC6030M） 1,200 =0.30 to 0.35mm/rev Cutting Conditions：vc=100m/min 1,200 1,000 2 x 1,000 tool life p=2.5mm Wet 80 70 1.4x tool 60 life 1.4x tool60 lifep=3.0mm Wet 1.4x tool life 50 50 50 6 40 6 6 40 40 2 x tool life 2 x tool life400 2 x tool life30 2 x tool life30 2 x tool life 3 x tool life 400 3 x tool life 3 x tool30life 400 20 20 20 4 300 4 4 300 300 200 200 200 10 10 1 10 1 1 2000 0 0 0 200 200 0 0 0 0 0 2 M30 2 AC6030M Comp. M30 2 AC6030M Comp. M30 AC6030M Comp. M30AC6030M Comp. M30 AC6030M Comp. M30 AC6030M Comp. M30AC6030M Comp. M30 AC6030M Comp. AC6030M Comp. M30 100 100 100 500 1 2 x 400 tool life 500 1 400 500 1 400 M級チップ （表の並び順はIN485 表4） M級チップ （表の並び順はIN485 表4） 表4） M級チップ （表の並び順はIN485 【SUS430 Motorcycle Component】 【SCS11 Pump Part】 【SUS304 Shaft】 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 3 x tool life No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 3 x tool life No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 10 30 30 10 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 1.6x tool life 40 0 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 1.6x tool 40 life0 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 0 achieves 2 times 0 efficiency (V 0 0 0 0 0 0 0 Provides stable machined surface quality and Provides 2.5 times 100m/min. Achieves 1.4 times longer tool life thanks 500 AC6030M Comp.500 M30c=60: M30 AC6030M Comp. M30 AC6030M Comp. M30AC6030M AC6030M Comp.500 Comp. M30AC6030M Comp. M30 2 AC6030M Comp. M30 2 AC6030M Comp. M30 2 AC6030M Comp. M30 6 6 6 longer tool life thanks to excellent adhesion resistance.2 x tool life f=0.2: life. to excellent wear resistance. 2 x tool life 0.3mm/rev) 2 x tool lifeand 2 times 400 400longer tool 400 2 x tool life 2 x tool life 2 x tool life 3 x tool life No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 4 4 4 80 80 80 70 70 70 2 1,000 2 2 1,000 1,000 60 100 1.4x tool 60 1.4x tool life life 60 100 100 800 800 800 50 50 50 0 0 0 0 0 0 0 0 0 600 40 M30 600 40 40 1 1 1 Comp. M30 Comp. M30 Comp. AC6030M AC6030M Comp.600 M30AC6030M Comp.10 AC6030M Comp. M30 AC6030M M30AC6030M Comp. M30 AC6030M Comp. M30AC6030M Comp. M30 AC6030M 150 150 10 150 30 life 10 50 30 30 400 2.7x tool 400 400 2.7x tool life50 2.7x tool 50 life 20 1.6x tool life 20 20 1.6x tool120 life 2.6x tool40life 1.6x tool120 life 2.6x tool 200 life8 2.6x tool200 life8 40 40 8 120 200 10 10 10 0 0 0 60 30 90 0 0 0 0 60 30 90 6 30 90 1,200 80 1,200 1,200 80 AC6030M Comp. 80 AC6030M Comp. M30 AC6030M Comp. AC6030M Comp. M30 AC6030M Comp. M30 M30 AC6030M Comp. M30 AC6030M Comp. M30 2 M30 2 AC6030M Comp. M30 2 AC6030M Comp. M30 60 60 70 70 4 60 1,000 2 x 1,000 tool life4 2 x tool1,000 life 4 2 x tool life20 2 x tool20life 2 x tool life20 2 x tool70 life 1.4x tool60 life 60 1.4x tool 30 life 1.4x tool life 60 500 2 10 800 500 2 10 30 800 800 500 2 10 30 50 2 50 50 2 Insert：CNMG120404N-EF（AC6030M） Insert：CNMG120408N-EG（AC6030M） Insert：CNMG120408N-GU（AC6030M） 6 6 6 600 2 x tool life 40 600 600 40 2 x tool life 40 400 2 x toolc=life10100m/min 0 400 1 0 1 2 x tool life 0c=160m/min 0 Conditions：v 2 x tool life 0=0.25mm/rev Cutting Conditions：vc=120m/min 0=0.10mm/rev 0 Cutting Cutting0Conditions：v 2 x tool life x tool=life0.3mm/rev 3 x tool 400 life x tool30 lifeM30 M30AC6040M Comp. M30 M30 AC6040M Comp. M30 AC6040M 3Comp. AC6040M Comp.30 M30AC6040M Comp.400 M30AC6040M Comp. M30 AC6040M3Comp. M30AC6040M Comp. 30 400 AC6040M Comp. 400 300 4 p=3.0mm Wet 4 300 204 p=0.8 to 1.5mm Wet p=0.5mm Wet300 20 20 1 200 1 1 200 200 10 10 10 200 200 200 0 02 0 0 0 0 0 0 0 2 2 M30AC6030M Comp.50 M30 M30AC6030M Comp. 10 AC6030M Comp.50 AC6030M Comp. AC6030M Comp.10 M30 AC6030M Comp. M30 AC6030M Comp. M30 M30 AC6030M Comp. M30 M30 100 100 10 10 AC6030M Comp.100 50 10 10 300 300 300 表4） 表4） G級チップ 表4） 2 x toolG級チップ life （表の並び順はIN485 2 x toolG級チップ life （表の並び順はIN485 2 x tool life （表の並び順はIN485 2 x tool life 2 x tool life 2 x tool life 1.4x tool life 1 1,200 1 1,200 1 1,200 2 200 2 200 2 200 M級チップ （表の並び順はIN485 表4） 表4） 表4） M級チップ （表の並び順はIN485 M級チップ （表の並び順はIN485 0 No. of WorkpiecesNo. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 8 0 No. of Workpieces No. of Workpieces No. of WorkpiecesNo. of Workpieces No. of Workpieces 0 8 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 8 20 1.6x tool0life AC6040M 2.7 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 【SCS14 Flange】 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of WorkpiecesNo. of Workpieces No. of Workpieces No. of Workpieces 400 10 30 No. of WorkpiecesNo. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces G級チップ （表の並び順はIN485 表4） 表4） 表4） G級チップ G級チップ （表の並び順はIN485 （表の並び順はIN485 0 8 No. of Workpieces No. of WorkpiecesNo. of Workpieces No. of Workpieces No. of Workpieces Stainless Steel Cast Iron Exotic Alloy Non-Ferrous Hardened Metal Steel AC610M Application Examples Steel Grades A Stainless Steel M 8 0 M30 AC6030M Comp.8M30 AC6030M Comp. M30AC6030M2Comp. AC6030M Comp. M30AC6030M Comp. M30AC6030M Comp.8 M30 M30 x tool lifeM30 2 x tool life AC6030M1.3Comp. x tool lifeM30AC6030M1.3Comp. x tool life x tool life AC6030M1.3Comp. 2 x tool life 2.6x tool life208 2.6x tool life 20 506 2.6x tool 40 life 8 4 【SUS304 Nipple】 50 6 x tool life 40 4 2.7x tool life506 4 40 2.7x150 tool6life 150 6 1.6x tool life 6 150 1.6x tool life4 120 4 4 【SCS14 Valve Joint】120 120 G級チップ （表の並び順はIN485 表4） 表4） 表4） G級チップ （表の並び順はIN485 G級チップ （表の並び順はIN485 1.6x tool life No. of Workpieces 1,200 6 3022 90 10 2 2 80 1,200 6 6 30 30 90 90 10 2 2 1,200 80 80 10 2 2 2 70 70 1,000 2 x 1,000 tool life0 2 x tool life20tool 2 x tool1,000 life 0 x 20 tool0life x tool life20 Achieves 2.6 times longer tool life thanks Achieves 2.7 2 times longer life 2thanks Achieves 1.61.4xtimes longer tool 2 x tool6070 life 40 to excellent 0 0 life thanks 4 4 60 60 0 0 0 tool life 60 1.4 x tool life 60 1.4x tool life 60 800 AC6040M Comp. AC6040M Comp. M30AC6040M Comp. M30 AC6040M Comp. AC6040M Comp.50 M30AC6040M Comp. M30 M30 AC6040M Comp. M30 800 M30AC6040M Comp.800 M30AC6040M Comp. 50 50M30 2 10 30 fracture resistance. to excellent adhesion resistance. to excellent crater 2 2 10 10 30 wear resistance. 30 600 40 600 40 600 40 1 1 1 0 0 0 0 0 0 0 0 0 30 30 30 400 10 AC6040M Comp.400 50 M30 150 10 50 10 50 150 AC6040M2.7 AC6040M Comp.150 M30 AC6040M Comp.400 Comp. M30 Comp. M30 M30AC6040M Comp. Comp. M30 AC6040M2.7 M30 AC6040M Comp. M30 x tool M30 life AC6040M2.7 20life x tool life x tool 20 AC6040M Comp. 20 1.6x tool120 life 200 1.6x tool120 life 1.6x tool life 2.6x tool200 life8 2.6x tool 200 life8 2.6x tool40life 10 8 120 10 40 40 10 0 0 0 0 0 0 0 0 0 6 AC6030M Comp. 6 30 M30 90M30 M30AC6030M Comp. M30 M30AC6030M Comp. 30 M30AC6030M Comp. 90 6 AC6030M Comp. AC6030M Comp.30 AC6030M Comp.90 M30 AC6030M Comp. M30 AC6030M Comp. M30 50 10 10 50 50 10 10 10 10 4 20 60 20 60 4 20 60 1.6x tool life404 1.6x tool life 1.6x tool8 life 40 8 40 8 8 8 8 2 10 30 2 10 30 2 10 30 1.3 x tool life 2 x tool life 1.3 x tool life 1.3x tool life 2 x tool life 2 x tool life 30 6 6 30 30 6 6 6 6 0 0 0 0 0 0 0 0 0 AC6040M Comp. M30 AC6040M Comp. M30 M30AC6040M Comp.20 M30AC6040M Comp. 20 AC6040M Comp.20 4 M30 4 M30 4 AC6040M Comp. M30 4 AC6040M Comp. 4 AC6040M Comp. M30 4 AC6040M Comp. M30 G級チップ （表の並び順はIN485 表4） 表4） 表4） G級チップ （表の並び順はIN485 G級チップ （表の並び順はIN485 10 10 10 2 2 2 2 2 2 No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces No. of Workpieces 1.3x tool150 10 150 life 1.3x tool life 2 x xtooltoollifelife506 10 2 x xtooltoollife6life 2.7x tool 50 life6 30 6 2.7 2.7 30 6 30 6 1.6x tool120 life 1.6x tool120 life 1.6x tool life 2.6x tool life8 2.6x tool life8 2.6x tool40life 8 120 40 40 20 4 4 20 4 4 20 4 4 6 30 90 6 30 90 6 30 90 10 2 2 10 2 2 10 2 2 4 20 60 4 20 60 4 20 60 0 0 0 0 0 0 0 0 0 AC6040M Comp.10 AC6040M Comp.30 M30AC6040M Comp. 10 M30AC6040M Comp. 30 2 AC6040M Comp. M30 10 M30 30M30 M30 AC6040M Comp. M30 AC6040M Comp. M30 2 AC6040M Comp. M30 2 AC6040M Comp. No. of Workpieces No. of Workpieces 0 0 0 Insert：CNMG120408N-GU（AC6040M） Insert：CNMG120408N-GU（AC6040M） Insert：WNMG080408N-EX（AC6040M） 0 0 0 0 0 0 50 AC6040M Comp.50 10 AC6040M Comp. M30 10 AC6040M Comp. M30 10 AC6040M Comp. 10 10 AC6040M Comp. 10 M30AC6040M Comp.50 M30 Comp. M30 Comp. M30 M30AC6040M Comp. = M30 AC6040MCutting M30 AC6040M =0.10mm/rev Cutting Conditions：vc=200 to 360m/min =0.12mm/rev Cutting Conditions：vc=130 to 160m/min 1.6x tool 40 life 1.6 x tool life Conditions：v 1.6x tool8clife 150m/min =80.15mm/rev 8 40 8 8 40 8 = p=0.4mm Wet10 50p 1.5mm Wet 150 1.3x tool lifep=0.7mm Wet 2 x tool life 【SCS13 Flange Joint Component】 0 【SCS13 Coupling】 0 0 【 SUS14 Valve Flange】 0 0 0 0 10 10 10 10 0 0 10 20 10 0 20 10 0 4 2 0 6 4 2 0 2 x tool life 8 10 8 10 No. of Workpieces 20 6 8 No. of Workpieces 30 2 x tool life 8 No. of Workpieces 30 1.6x tool8life No. of Workpieces 30 No. of Workpieces 1.6x tool life40 0 8 6 2 x tool life6 1.3x tool life 6 1.3x tool life6 4 4 4 4 2 0 2 0 2 0 1.3x tool life 2 0 AC6040M Comp. M30AC6040M Comp. M30AC6040M Comp. M30 AC6040M Comp. M30AC6040M Comp. M30 AC6040M Comp. M30 AC6040M Comp. M30AC6040M Comp. M30 AC6040M Comp. M30 Insert：WNMG080408N-EX（AC6040M） Cutting Conditions：vc=140 to 200m/min =0.08mm/rev p=0.5mm Wet A20 50 1.6x tool40 life No. of Workpieces 50 40 No. of Workpieces No. of Workpieces 50 No. of Workpieces AC6040M 1.6 AC6040M AC6040M M30AC6040M Comp. M30AC6040M Comp. M30AC6040M M30 AC6040M Comp. M30AC6040M Comp. M30 AC6040M Comp. M30 Comp. M30 M30 Provides stable machined surfaces and achieves Achieves 2 times longer tool lifeComp. thanks to excellent Achieves over 1.3 times Comp. longer stableComp. tool times longer tool life thanks to excellent wear resistance. fracture resistance. life thanks to excellent fracture resistance. Insert：CNMG120408N-EG（AC6040M） Cutting Conditions：vc=70 to 180m/min =0.14mm/rev p=2.5mm Wet Insert：WNMG080408N-GU（AC6040M） Cutting Conditions：vc=180 to 340m/min =0.15mm/rev p=0.4mm×4pass Wet AC6030M AC630M AC6040M AC530U Application Examples (2) Stainless Steel Stainless Steel Work Material M AC610M Application Examples A AC610M Grades SUS410 Sleeve 2x tool life 50 50 0 2x2tool life life x tool 10 10 0 AC610M Comp. M10 0 Insert：DNMG150408N-EX（AC610M） Cutting Conditions：vc=210m/min =0.3mm/rev AC610M features superior wear resistance 2020 compared to competitor's with 2x tool life. AC610M Comp. M10 0 AC610M Comp. M10 AC610M Comp. M10 Insert：DNMG150408N-GU（AC610M） Cutting Conditions：vc=215m/min =0.35mm/rev p=2.0mm Wet p=0.85mm Wet Cast Iron AC630M 1 1 0 No. of Workpieces 2 10 0 AC630M Comp. M10 0 Insert：DNMG150408N-EX（AC630M） Cutting Conditions：vc=130m/min =0.4mm/rev No. of Workpieces No. of Workpieces No. of Workpieces AC630M enables stable cutting even in light interrupted cutting with 2x the tool life of competitor's grade. 20 20 2x tool life 10 AC630M Comp. M30 0 AC630M Comp. M10 Insert：DNMG150408N-GU（AC630M） Cutting Conditions：vc=150m/min =0.15mm/rev p=0.5mm Wet 2x tool life Hardened Non-Ferrous Steel Metal SUS316L Automotive Component AC630M enables stable cutting without breakages with 1.5x the tool life of competitor's grade. 3 3 1.5xxtool 1.5 toollifelife Exotic Alloy SUS304 Machine Component 2 Stainless Steel Cutting Time (min) 2x tool life Steel Cutting Time (min) 100 100 No. of Workpieces AC610M has good wear resistance with 2x tool life of competitor's. No. of Workpieces SUS304 Arbour AC630M Comp. M30 p=1.6mm Wet AC520U SUS304 Machine Component Grooving SUS304 Measuring Component 2.7x tool life No. of Workpieces 8 2.7x tool life 4 ø2 4 00 Insert：CNMG120408N-EX（AC520U） Cutting Conditions：vc=150m/min =0.2mm/rev Enables stable machining without chattering thanks to excellent chip control performance and a high rigidity holder. ø30 No. of Workpieces 8 M30 AC520U Comp. AC520U Comp. M30 Insert：GCM N3002-GG（AC520U） Toolholder：GNDL R2525M-320 Cutting Conditions：vc=60m/min =0.025mm/rev p=2.0mm Wet Cutting edge：3mm p=2.0mm Wet AC530U 3,000 2,500 2,500 2,000 2,000 1,500 1,500 1,000 500 0 Insert：BTR3515（AC530U） Cutting Conditions： c=60 to 90m/min =0.04mm/rev 1.8x tool life Enables stable machining thanks to superior cutting and excellent chip control. 1.8xperformance tool life 1,000 ø40 3,000 ø35 No. of Workpieces Cutting Off Round Hollow SUS303 Pipe No. of Workpieces SUS416 Pulley Shaft 500 0 Conventional Tool Conventional Tool AC530UAC530U p=1.5 to 2.5mm Wet Insert：GCMR2002-CG-05（AC530U） Toolholder：GNDL R2020K-220 Cutting Conditions：vc=140m/min (n=1,000rpm) f =0.03mm/rev Wet Cutting edge：2mm A21 Work Material Cast Iron K Turning Insert Selection Guide / Recommended Cutting Conditions Cast Iron Chipbreakers Negative Type Positive Type 2.0 UZ (Sharper Edge and Low Cutting Force) 0 0.2 0.4 GZ （UX） UZ Sharp Edge 0.6 Breakers No 4.0 MU 2.0 0 Strong Edge 0.2 Feed Rate （mm/rev） Large Roughing MU Depth of Cut Depth of Cut UZ 6.0 Finishing Medium Cutting GZ 4.0 Breakers No Depth of Cut (ap) GZ Roughing Breakers No 6.0 Large （mm） Finishing Medium Cutting Depth of Cut (ap) （mm） Stainless Steel Steel Grades A 0.4 0.6 Breakers No MU Sharp Edge Strong Edge Cast Iron Feed Rate （mm/rev） Grades Coated SUMIBORON SUMIBORON SUMIBORON SUMIBORON SUMIBORON Page L18 Exotic Alloy BNC500 BN500 BN7000 BN700 BNS800 ● FC (Grey Cast Iron) ● FCD (Ductile Cast Iron) Non-Ferrous Hardened Metal Steel （m/min） （m/min） 2,000 500 High Speed Continuous Cutting BN7000 500 High Speed Continuous Cutting Cutting Speed (vc) Cutting Speed (vc) 1,000 BNS800 AC405K 300 Continuous Cutting AC415K 200 Interrupted Cutting AC420K AC820P 100 Roughing Finishing Continuous Cutting General Cutting Interrupted Cutting Recommended Cutting Conditions Application High Speed Cutting Finishing Light Interrupted Medium Roughing (Mill-Scaled Work) A22 200 BN7000 Roughing General Cutting AC415K Mill-Scaled Work/Interrupted Cutting AC820P Finishing K BNC500 AC420K BN500 Cast Iron Continuous Cutting Mill-Scaled Work/Interrupted Cutting 100 Continuous Cutting AC405K 300 (Red text indicates 1st recommendation.) Cutting Chipbreakers Process Continuous to General No Continuous No Continuous UZ General UZ Interrupted GZ Continuous GZ General GZ Interrupted GZ Continuous GZ General GZ Interrupted No Grades BN7000 BNC500 AC405K AC415K AC415K AC405K AC415K AC420K AC415K AC420K AC420K FC (Grey Cast Iron) Min. - Optimum - Max. FCD (Ductile Cast Iron) Min. - Optimum - Max. Feed Rate （mm/rev） Cutting Speed （m/min） Feed Rate （mm/rev） Cutting Speed （m/min） c c 0.1-0.2-0.5 ̶ 0.1-0.25-0.4 0.1-0.25-0.4 0.1-0.30-0.5 0.1-0.30-0.5 0.1-0.30-0.5 0.1-0.30-0.5 0.1-0.30-0.5 0.1-0.30-0.5 0.2-0.35-0.6 500-1,500-2,000 ̶ 230-400-570 200-350-500 150-275-400 170-315-460 150-275-400 100-200-300 150-275-400 100-200-300 100-175-250 0.1-0.20-0.4 0.1-0.20-0.4 0.1-0.25-0.4 0.1-0.25-0.4 0.1-0.30-0.5 0.1-0.30-0.5 0.1-0.30-0.5 0.1-0.30-0.5 0.1-0.30-0.5 0.1-0.30-0.5 0.2-0.35-0.6 80-150-200 200-350-500 170-350-500 150-300-450 150-250-350 170-285-400 150-250-350 80-150-220 150-250-350 80-150-220 80-130-180 Representative Grades / Application Examples BNS800 AC415K AC420K K Cast Iron Cast Iron AC820P High Speed Continuous Cutting General Purpose Grades Mill-Scaled Work/Interrupted Cutting AC405K / AC415K / AC420K A Micro-grained ǩ Alumina （FF-Al O ） 2O3） Micro-grained ǩ Alumina （FF-Al Micro-grained ǩ Alumina（FF-Al2O3） Improved adhesion and peel-off 2 3 Micro-grained ǩ Alumina（ FF-Al2Oadhesion 3） Improved and peel-off resistance. Coating stress control technology reduces abnormal damage caused by chipping. Chipping Chipping Chipping Chipping resistance. Super FF-TiCN Ultra-fine grained, ultra-hard TiCN coating Super FF-TiCN increases wear resistance 1.5 times. Super FF-TiCN Ultra-fine grained, ultra-hard TiCN coating Ultra-fine grained, ultra-hard TiCN coating increases wear resistance 1.5 times. increases wear resistance 1.5 times. AC400K Series Coating 600600 ●●AC405K AC405K 500500 400400 300300 ●●AC415K AC415K ◆ ◆ ● ●◆ ◆ Product A（K05） Product A（K05） Competitor’s Competitor’s ◆◆ Product B （K10） Product B（K10） ◆● ◆●●● ◆ ◆ ◆ ● ●● ●◆ ◆ ◆ 200200 Competitor’s ◆ ◆Competitor’s ●● ◆ ◆ ◆● ◆● ●● 100 100 1 1 3 3 55 1010 3030 Flank Wear Width (Vb) = Cutting Time Until 0.3mm (min) Flank Wear Width (Vb) = Cutting Time Until 0.3mm (min) Work Material：FCD450(Round Bar) Insert：CNMG120408N-GZ Cutting Conditions： c=200 to 400m/min =0.30mm/rev p=1.5mm Wet AC415K Chipping Resistance Number of Impacts Until Chipping Occurs Number of Impacts Until Chipping Occurs AC405K/AC415K Wear Resistance Conventional Coating 10,000 10,000 Chipping ChippingResistance Resistance Improved 1.5Times Times Improved1.5 Hardened Non-Ferrous Steel Metal Ultra-fine grained, ultra-hard TiCN coating increases wear resistance 1.5 times. Exotic Alloy Super FF-TiCN Cast Iron Improved adhesion and peel-off Improved adhesion resistance. and peel-off resistance. Stainless Steel ● Coating Structure Steel ● Improvements to super FF-TiCN coating grain and hardness provide significantly improved wear resistance. Newly developed stress control technology enhances micro-grained α Alumina (FF-Al2O3) coating for superior reliability. Grades AC405K：Suitable for high-speed continuous cutting. Excellent resistance to wear and plastic deformation. AC415K：First recommended grade for cast iron turning. Provides stability and long tool life in a wide range of processes. AC420K：Superior fracture resistance provides excellent stability in interrupted unstable cutting and when cutting mill-scaled work. Cutting Speed Cutting Speed BNC500 (BN500) Work Material BN7000 (BN700) AC405K 8,000 8,000 6,000 6,000 4,000 4,000 2,000 2,000 00 Conventional Competitor’s Competitor’s AC415K Conventional AC415K Tool Product C（K10） Tool Product C（K10） Work Material：FCD450 Insert：CNMG120408N-GZ Cutting Conditions： c=300m/min =0.25mm/rev p=1.5mm Wet AC420K Fracture Resistance FCD450 Grooved (Heavy Interrupted Acceleration Test) Edge Wear Comparison (After 150 s) AC420K Competitor’s Product D （K15） Competitor’s Product E （K20） Great Improvements In Fracture Resistance 100 150 200 Tool Life sec 300 AC420K Competitor’s Product D（K15） Competitor’s Product E（K20） Work Material：FCD450 Toolholder：PCLNR2525-43 Insert：CNMG120408N-GZ Cutting Conditions： c=350m/min =0.25mm/rev p=1.5mm Wet A23 Application Examples (1) AC415K AC420K BNC500 (BN500) AC820P FC200 Compressor Component (Pulley) FCD650 Ring AC405K achieves 1.5 times longer tool life through improved wear resistance. Thanks to reduced chipping and improved wear resistance, AC405K eliminates problems with unstable tool life and achieves 2.5 times longer stable tool life. 40 0 1.5x tool life 80 40 AC405K Competitor’s Product K05 0 Insert: CNMG120412N-GZ (AC405K) Cutting Conditions: vc=500m/min, f=0.25mm/rev, Up to No. of Workpieces 80 1.5x tool life 150 No. of Workpieces No. of Workpieces Stainless Steel 120 150 120 No. of Workpieces Work Material BNS800 Cast Iron 2.5x tool life 120 90 60 30 0 AC405K Competitor’s 2 120 90 60 30 AC405K Competitor’s 0 Product K05 AC405K Co Pr Product K05 p= Insert: WNMG080408N-UZ (AC405K) Cutting Conditions: vc=340m/min, f=0.3mm/rev, to 2.0mm, Dry p=0.2mm, Wet FCD700 Input Shaft FCD450 Sleeve Thanks to reduced chipping and improved wear resistance, AC405K achieves 1.8 times longer tool life. Excellent wear resistance achieves 1.5 times longer tool life in continuous hole finishing applications. The number of tool compensations required has also been halved. 90 60 30 0 1.8x tool life 90 60 AC405K Competitor’s 30 350 300 250 200 150 100 50 0 Product K10 Insert: DNMG150408N-UZ (AC405K) Cutting Conditions: vc=200m/min, f=0.45mm/rev, 0 p=0.25 to 0.40mm, Wet AC405K Competitor’s Insert: CNMG120408N-UZ (AC405K) Cutting Conditions: vc=300m/min, f=0.20mm/rev, Product K10 350 300 250 1.5x tool life 200 150 100 50 AC405K Competitor’s Product K05 0 No. of Workpieces No. of Workpieces 1.8x tool120 life 120 No. of Workpieces 150 150 No. of Workpieces Non-Ferrous Hardened Metal Steel Exotic Alloy Cast Iron BN7000 (BN700) AC405K AC405K Steel Grades A Cast Iron K p=0.5mm, AC405K Wet AC415K AC415K achieves 1.4 times longer tool life through improved wear resistance. Thanks to reduced chipping and improved wear resistance, AC415K eliminates problems with unstable tool life and achieves 1.6 times longer tool life. 40 20 0 60 1.4x tool life 40 20 A24 p= Up to 1.5mm, Dry 40 30 1.6x tool life 20 10 0 AC415K Competitor’s Product 0 K10 Insert: WNMA080412 (AC415K) Cutting Conditions: vc=450m/min, f=0.25mm/rev, 1.4x tool life No. of Workpieces 60 80 No. of Workpieces 80 No. of Workpieces FCD450 Differential Case No. of Workpieces FC200 Brake Disc AC415K Competitor’s Product K10 AC415K Competitor’s Product K10 Insert: CNMG120408N-GZ (AC415K) Cutting Conditions: vc=240m/min, f=0.3mm/rev, p=2.0 to 3.0mm, Wet 40 30 20 10 0 AC415K BNS800 AC415K Cast Iron Cast Iron AC820P AC415K FC250 Pressure Plate AC415K delivers 2 times longer tool life in light interrupted cutting of mill-scaled work thanks to improved chipping and wear resistance. Reduces occurrence of sudden breakages and achieves 1.8 times longer stable tool life in heavy interrupted cutting. 30 0 30 p=1.5 10 5 10 5 AC415K Competitor’s Product K100 AC415K Competitor’s Product K10 Insert: WNMA080412 (AC415K) Cutting Conditions: vc=230m/min, f=0.30mm/rev, to 2.0mm, Wet 15 1.8x tool life 15 0 AC415K Competitor’s Product 0 K10 20 p=1.5 Cast Iron Insert: CNMA120408 (AC415K) Cutting Conditions: vc=230m/min, f=0.2 to 0.3mm/rev, 60 No. of Workpieces 60 No. of Workpieces 90 290 x tool life 20 Stainless Steel No. of Workpieces 120 2x tool life Steel No. of Workpieces 120 A Grades FCD500 Hub AC41 to 2.5mm, Dry Exotic Alloy 0 2x tool life 2x tool life 200 100 AC420K Competitor’s Insert: WNMA080408 (AC420K) Cutting Conditions: vc=100 to 250m/min, f=0.15 to 0.30mm/rev, 30 20 10 0 p=1.0mm, 10 AC420K Competitor’s AC420K Co Insert: WNMA080412 (AC420K) Cutting Conditions: vc=200m/min, f=0.32mm/rev, AC420K Competitor’s Wet 202x tool life Product K15 Pr p=3.0mm, Wet FCD500 Shaft FCD450 Differential Case AC420K delivers 1.3 times longer stable tool life in heavy interrupted cutting. Reduces occurrence of sudden breakages and achieves 1.7 times longer stable tool life in heavy interrupted cutting. 40 100 40 20 10 0Product K15 p=1.5mm, Wet Product K15 20 10 AC420K Competitor’s 0 Product K20 AC420K Competitor’s Insert: CNMA120408 (AC420K) Cutting Conditions: vc=250m/min, f=0.30mm/rev, 30 1.7x tool life 30 0 AC420K Competitor’s Insert: DNMG150412N-GZ (AC420K) Cutting Conditions: vc=100 to 270m/min, f=0.15 to 0.40mm/rev, No. of Workpieces 0 1.3x tool life 1.3x tool life No. of Workpieces 100 No. of Workpieces 200 200 2 0 K15 Product Product K15 0 Stable tool life 100 300 30 Unstable tool life 200 No. of Workpieces 300 tool life No. Stable of Workpieces AC420K delivers 2 times longer stable tool life in unstable machining of mill-scaled work. No. of Workpieces FCD450 Drive Sprocket AC420K delivers 2 times longer tool life when cutting hardened steel and mill-scaled work. No. of Workpieces FCD700 Cam Shaft Hardened Non-Ferrous Steel Metal AC420K No. of Workpieces BNC500 (BN500) Application Examples (2) AC420K Work Material K BN7000 (BN700) AC405K p=2.0 AC420K to 3.0mm, Wet A25 Work Material Exotic Alloy Turning Insert Selection Guide / Recommended Cutting Conditions S Exotic Alloy Chipbreakers A Negative Type MU （mm） Grades 6 4 UP EG MU EX （UP） 2 Stainless Steel Steel Cutting Speed (ap) EG EF SU 0 Cast Iron EX SU 0.1 0.2 0.3 0.4 EF Feed Rate （mm/rev） Exotic Alloy Grades SUMIBORON BN7000 Non-Ferrous Hardened Metal Steel （m/min） Cutting Speed 400 (vc) 200 100 PageL21 Ceramic Grade for High Speed, Medium to Rough Cutting WX120 CBN Grade for High Speed Finishing BN7000 Coating Grade for Finishing to Rough Cutting Coating Grade for Medium to Rough Cutting Carbide Grade AC510U / EH510 50 AC520U Carbide Grade EH520 10 0 Finishing Roughing Continuous Cutting S Exotic Alloy (Red text indicates 1st recommendation.) Heat-Resistant Alloy Ni-based Material Fe-based Material Co-based Material Titanium Alloy （ ） ） Pure Titanium（99.5％） A26 Interrupted Cutting Recommended Cutting Conditions Work Material （ General Cutting α + β Alloy Cutting Conditions Cutting Process Chipbreakers Finishing EF（SU） AC510U 0.2-0.5-1.5 0.1-0.12-0.2 50-60-90 Light EX AC510U 0.5-1.0-3.0 0.1-0.20-0.3 40-50-80 Medium EG AC510U 0.5-2.0-4.0 0.15-0.25-0.3 40-50-80 Rough MU AC520U 1.0-2.0-4.0 0.2-0.25-0.35 30-45-60 Finishing EF（SU） EH510 (AC510U) 0.2-0.5-1.5 0.1-0.15-0.2 50-65-80 Light EX AC510U 0.5-1.0-2.5 0.1-0.20-0.25 40-55-70 Medium EG EH510 (AC510U) 0.5-2.0-3.5 0.15-0.25-0.3 40-55-70 Rough MU AC520U 1.0-2.0-3.5 0.2-0.25-0.3 30-40-50 Grades Depth of Cut （mm） p Min. - Optimum - Max. Feed Rate （mm/rev） Cutting Speed （m/min） c AC510U/EH510 AC520U EH520 Grades S Exotic Alloy Exotic Alloy AC510U / AC520U / EH510 / EH520 ● Carbides with excellent thermal, wear, and fracture resistance for use with titanium alloys. AC510U：Excellent sharpness and reliability. A general purpose grade suitable for a wide range of applications from roughing to finishing. EH510：General purpose grade for titanium machining that features excellent wear and thermal resistance. For applications from roughing to finishing. EH520：Tough grade for titanium machining with excellent fracture and thermal resistance. Perfect for interrupted cutting and mill-scaled work. AC510U Cutting Performance AC520U Cutting Performance Half the wear of competitor's grade with 2x tool life! Comp. A 0.25 0.20 AC510U 0.15 0.05 0 0 AC510U 5 10 15 20 Cutting Time (min) p=0.8mm Comp. B Stable turning with no notch wear! 0.15 0.10 AC520U 0.05 0 0 5 10 15 20 Cutting Time (min) AC520U Work Material: Heat resistant ferrous alloy Insert: CNMG120408N-MU (AC520U) Cutting Conditions: vc=40m/min f =0.2mm/rev Wet p=2.0mm Comp.B Exotic Alloy Work Material: Inconel 718 (45HRC) Insert: CNMG120408N-EX (AC510U) Cutting Conditions: vc=80m/min f =0.12mm/rev Comp. A 0.25 0.20 Wet AC510U/EH510 Titanium Ti-6Al-4V 0 0 AC510U Competitor Stable, long tool life with no breakages.EG TypeAC510U Chipbreaker Competitor Small chips. EG Type Chipbreaker Insert: CNMG120408N-EG(AC510U) Cutting Conditions: vc=45m/min f=0.23mm/rev Inconel 718 Pin p=2mm No. of Workpieces 30 No. of Workpieces 2x tool life 10 Tool life doubled with reduced crater wear. Now with drastically improved chip control. Insert: CNMG120412N-EG （EH510） Cutting Conditions: vc=65m/min f=0.2mm/rev Wet 2x tool life 10 55 0 0 EH510 Comp. Chipbreaker EH510 Chipbreaker Exotic Alloys EG Type Chipbreaker forComp. EG Type Chipbreaker for Exotic Alloys p=2.5mm Wet Inconel 718 Shaft Component 2x tool life 30 15 Cutting Time (min) No.of of Workpieces Workpieces No. 1.4x tool life 10 15 Cutting Time (min) 1.4x tool life 10 2x tool life 1515 0 Hardened Non-Ferrous Steel Metal Application Examples Inconel 718 Shaft Component Cast Iron 0.10 Flank Wear Width (mm) 0.30 ● Turning of Thermal Resistant (Fe-based) Alloys Stainless Steel Flank Wear Width (mm) ● Turning of Thermal Resistant (Ni-based) Alloys Steel AC520U：Excellent fracture resistance. A tough grade that is perfect for heavy interrupted cutting and mill-scaled work. A Grades ● PVD (Super ZX Coat) grade with excellent wear and thermal resistance. Work Material Representative Grades /Performance/ Application Examples WX120 BN7000 (BN700) AC510U EF Type Chipbreaker 0 AC510U Achieving 1.3x higher efficiency and stable tool life with cutting EX speeds of 40m/min as compared to 30m/min for conventional grades. EX Type Chipbreaker Competitor AC510U Competitor Type Chipbreaker Insert: CNMG120408N-EX(AC510U) Cutting Conditions: vc=40m/min f =0.25mm/rev p=2.0mm Conventional AC510U AC510U Conventional Chipbreaker EFEFType Type Chipbreaker Chipbreaker Chipbreaker Drastically improved chip control. Eliminate final polishing process without damaging work. Insert: CNMG120408N-EF(AC510U) Cutting Conditions: vc=45m/min f=0.1mm/rev Wet p=0.25mm Wet AC520U 5 Breakage 2x tool life Breakage MU Type Chipbreaker p=2.5mm Wet 2 2x tool life 2 Competitor AC520U 0 MU Type Chipbreaker AC520U Competitor Insert: CNMG120412N-MU(AC520U) Cutting Conditions: vc=35m/min f =0.2mm/rev Stellite Machine Component No. of Workpieces 0 Stable, long tool life with no breakage. 2x tool life No. of Workpieces 5 10 No. of Workpieces No. of Workpieces Inconel 718 Machine Component 10 2x tool life 1 1 0 Achieving 1.5x higher efficiency with cutting speeds of 0 Competitor AC520U Competitor AC520U 30m/min as compared to 20m/min for conventional grades. Chipbreaker TypeType Chipbreaker EXEX Insert: CNMG120408N-EX(AC520U) Cutting Conditions: vc=30m/min =0.1mm/rev p=1.0mm Wet A27 Conv Chip Work Material Hardened Steel Turning Insert Selection Guide / Recommended Cutting Conditions H Hardened Steel Chipbreakers A Grades LV Type/FV Type Chipbreaker：For chip control during finishing of hardened steel SV Type Chipbreaker：For chip control during carburized layer removal （mm） 0.7 Stainless Steel SV 0.5 Depth of Cut ap Steel 0.6 SV LV 0.4 0.3 LV 0.2 FV Cast Iron FV 0.1 0.1 0.2 0.3 Feed Rate （mm/rev） f SUMIBORON Page L24 Break Master Grades ● Coated SUMIBORON ● Uncoated SUMIBORON （m/min） 200 （m/min） 300 BNC100 BNC160 High-Precision Machining BNC2010 BNC200 Cutting Speed (vc) 300 Cutting Speed (vc) Non-Ferrous Hardened Metal Steel Exotic Alloy 0 General Purpose Cutting BNC2020 100 BN1000 200 BNX20 100 BNC300 0 BNX25 General Purpose Cutting BN2000 BN350 0 Finishing Roughing Continuous Cutting General Cutting Interrupted Cutting Roughing Finishing Continuous Cutting General Cutting SUMIBORON H Hardened Steel Page L2 Recommended Cutting Conditions Cutting Process (Red text indicates 1st recommendation.) Cutting Conditions Grade Continuous Cutting General Turning Interrupted Cutting BNC2010 BNC100 BN1000 BNX10 BNC2020 BNC160 BNC200 BN2000 BNX20 BNC300 BN350 BNX25 Min. - Optimum - Max. Feed Rate （mm/rev） Cutting Speed （m/min） c 0.03-0.20-0.35 0.03-0.10-0.20 120-200-300 0.03-0.20-0.30 0.03-0.10-0.20 120-200-300 0.03-0.15-0.20 0.03-0.10-0.15 100-150-300 0.03-0.10-0.20 0.03-0.10-0.15 120-180-300 0.03-0.30-0.50 0.03-0.20-0.40 50-130-220 0.03-0.20-0.35 0.03-0.10-0.25 120-180-220 0.03-0.30-0.50 0.03-0.10-0.30 50-130-220 0.03-0.20-0.30 0.03-0.10-0.20 50-100-200 0.03-0.20-0.35 0.03-0.15-0.30 70-130-170 0.03-0.20-0.30 0.03-0.10-0.20 50-100-150 0.03-0.20-0.30 0.03-0.10-0.20 50-100-150 0.03-0.20-0.50 0.03-0.15-0.30 120-160-220 Depth of Cut A28 Interrupted Cutting （mm） p BNC200 BNC2020 BNC300 H Hardened Steel Hardened Steel Work Material Representative Grades / Application Examples BNC100 BNC160 BNC2010 BNC2010 / BNC2020 Grades A Grades BNC2010：For high-precision finishing requiring good surface roughness and dimensional accuracy. Enables stable machining and provides excellent surface roughness thanks to superior boundary wear resistant coating and CBN substrate. BNC2020：General purpose grade suitable for typical hardened steel machining applications. Achieves long tool life thanks to highly-wear-resistant and highly-adhesive coating and tough CBN substrate. 7 After Cutting 3km After Cutting 8km Previous Coated CBN ■ BNC2020 5 4 ■ ● ● 2 ■ ● 1 2 BNC2010 After Cutting 2.5km Comp. Coated CBN 4 6 BNC2010 Reduces boundary wear 8 Cutting Distance (km) 2.5 5.0 Tool Life（km） Work Material：SCM415-5V 58-62HRC (Interrupted Cutting) Insert：4NC-CNGA120412 Edge Treatment：S01225 Cutting Conditions： vc=130m/min =0.1mm/rev p= 0.6mm Dry Application Examples BNC2010 BNC2020 【Continuous External Turning of Main Shaft】 （58 to 60HRC） BNC2010 provides excellent wear resistance and achieves excellent surface roughness. 【Carburized Layer Removal for Sun Gear】 （58 to 60HRC） BNC2020 achieves long tool life in high load cutting. Insert：4NC-DNGA150408（BNC2010） Cutting Conditions：vc=200m/min =0.10mm/rev Cutting Distance 5.7km BNC2010 【Facing of CVJ Outer Race】 （58 to 60HRC） 500 300 0 Surface Roughness Rz＝1.6μｍ Cutting Distance 4km No. of Workpieces BNC2010 with a WH type wiper insert maintains excellent surface roughness for a long time. BNC2010 WH Type 1.8x tool life （Wiper Inserts） Insert：2NC-CNGA120412WH（BNC2010） Cutting Conditions：vc=150m/min =0.2mm/rev 100 0 Insert：4NC-CNGA120408（BNC2020） Cutting Conditions：vc=100m/min =0.15mm/rev BNC2020 Previous Coated CBN p=0.50mm Wet 【Interrupted Machining of CVJ Cage Window】 （58 to 60HRC） BNC2020 strong edge HS type provides stable performance in interrupted cutting. 300 1.5x tool life 200 100 Previous Coated CBN p=0.2mm Dry 1.5x tool life 200 Previous Coated CBN p=0.35mm Dry 700 300 No. of Workpieces 0 2.3x tool life No. of Workpieces Surface Roughness Ra＝0.6μｍ No. of Workpieces 100 50 Hardened Non-Ferrous Steel Metal Work Material：SCM415 58-62HRC (Continuous) Insert：4NC-DNGA150408 Edge Treatment：S01225 Cutting Conditions：vc=160m/min =0.08mm/rev p= 0.1mm Wet 0 Exotic Alloy 0 After Cutting 8km ■ After Cutting 3km Previous Coated CBN Cast Iron 3 Previous Coated Boundary wear occurs ● Stainless Steel Rz 6 (μm) Surface Roughness ● BNC2020 Cutting Performance Steel ● BNC2010 Cutting Performance 0 BNC2020 HS Type Previous Coated CBN （Strong Edge Type） Insert：3NC-TNGA160420HS（BNC2020） Cutting Conditions： vc=120m/min =0.1mm/rev p=0.15mm Dry A29 H 300 Hardened Steel BNC100 200 切削速度 Hardened Steel （m/min） 300 切削速度 Work Material （m/min） Representative Grades / Application Examples BNC160 汎用切削には BNC200 100 BNC300 0 粗切削 一般切削 仕上切削 断続切削 粗切削 一般切削 連続切削 断続切削 BN2000 / BN1000 Grades BN2000：General purpose grade suitable for typical hardened steel machining applications. Provides a high degree of fracture and wear resistance. BN1000：For high speed machining. BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades. Features improved fracture resistance while still placing a priority on wear resistance. Flank Wear Width (mm) Flank Wear Width (mm) ● Wear Resistance (Continuous Cutting) 0.25 0.25 0.20 0.20 0.15 0.15 0.10 0.10 0.05 0.05 Competitor 1 Competitor 1 Breakage caused by crater wear Breakage caused by crater wear ● Chipping Resistance (Interrupted Cutting) Breakage Able to Able to Unable to Continue Breakage continue Unable to Continue continue （Comparison based on conventional BN2000 as 100%.） BN2000 BN2000 Conventional Grade 1 Excellent wear resistance! Excellent wear resistance! 0 0 2 2 6 4 6 4 Cutting Distance (km) Cutting Distance (km) 0.16 0.16 8 8 Competitor 1 10 10 BN1000 BN1000 High Wear High Wear 0.08 0.08 Conventional Grade 2 BN1000 BN1000 0.04 0.04 Competitor 2 Excellent wear resistance! Excellent wear resistance! 0 0 0 3 3 1 2 1 2 Cutting Distance (km) Cutting Distance (km) Work Material: SUJ2 Round Bar (58-62HRC) Cutting Conditions: vc=150m/min f =0.1mm/rev p=0.2mm Approx. 2x tool life! BN1000 Competitor 2 Competitor 2 Competitor 2 Competitor 2 0.12 0.12 Approx. 1.4x tool life! BN2000 BN2000 BN2000 Work Material: SCM415H Round Bar (58-62HRC) Cutting Conditions: vc=100m/min f =0.1mm/rev p=0.2mm Dry Flank Wear Width (mm) Flank Wear Width (mm) Grades Steel Stainless Steel Cast Iron Exotic Alloy Non-Ferrous Hardened Metal Steel BN350 BN2000 0 A BNX25 BNX20 100 仕上切削 連続切削 BN1000 200 50 100 150 Tool Life Ratio (%) Work Material: SCM415H 8V Grooved Material (58-62HRC) Insert: 2NU-CNGA120408 Cutting Conditions: vc=150m/min f =0.1mm/rev p=0.2mm Dry Dry Application Examples BN2000 φ2 SCM415H Clutch Component SCM415H CVT Pulley Slide Employs BN2000 for superior fracture resistance compared to conventional grade and longer tool life. Whereas conventional products required replacement after 100 workpieces (preset tool change,) BN2000 has no breakage after 250 workpieces. 100 50 2 Notches BN2000 Conventional 0 BN2000 Conventional CBN Insert: NU-TPGW110308(BN2000) Cutting Conditions: vc=135m/min f =0.08mm/rev p=0.15mm CBN Insert: 2NU-DNGA150408(BN2000) Cutting Conditions: vc=150m/min f =0.1mm/rev Dry p=0.2mm Dry BN1000 2 Notches 2 Notches SUJ2 Internal Boring BN1000 ensures less friction than conventional grades and achieves long tool life. No. of Holes 120 pcs 20 BN2000 Conventional CBN Insert: 2NU-DNGA150408(BN2000) Cutting Conditions: vc=0 to 100m/min f =0.03 to 0.25mm/rev p=0.04mm Dry φ20 Insert: NU-TPGW110304(BN1000) Cutting Conditions: vc=120m/min f =0.06mm/rev 800 Boring Distance 12km 0 200 pcs 100 800 （穴） 400 0 400 12 BN1000 Conventional 0 p=0.2mm Wet 加工距離 ㎞ No. of Workpieces 1,200 加工距離 ㎞ 加工穴数 1200 200 Boring Distance 8km Long tool life and more stable surface roughness than coated CBN at extremely low cutting speeds. A30 250 pcs 150 Cutting Distance 7.9km No. of Workpieces 200 Preset tool change after 100 pcs. Breakage after approx. 120 pcs φ2 SKD11 Plunger Cutting Distance 3.7km Cutting Distance 11.3km Tool Life Ratio (%) φ2 250 8 CBN BN1000 従来品 BNC200 BNC2020 BNC300 Application Examples H Hardened Steel Hardened Steel Work Material Application Examples BNC100 BNC160 BNC2010 BNC100 / BNC160 / BNC200 / BNC300 / BNX10 / BNX20 / BNX25 / BN350 BNC160 Shaft Component (Carburised Material 58-62HRC) Shaft Component (Carburised Material 58-62HRC) BNC100 provides 1.5x cutting speed and 10x tool life. BNC160 has excellent wear resistance while LS type gives best surface roughness stability in machining at Rz = 1.6 μm, and achieves 1.5x tool life. （ c＝100m/min） BNC160 Conventional CBN Surface Roughness Rz=1.6μm Face Finishing of Hardened Steel Insert: 4NC-CNGA120408LS(BNC160) Cutting Conditions: vc=200m/min f =0.05mm/rev Wet p=0.1mm Dry BNC300 CVJ Component (Induction-Hardened Steel 58-63HRC) BNC300HS has no chipping, gives stable performance for 900 workpieces, and now has an extended preset tool life that is 1.8 times longer. 100 7.3 0 0 2x 1,000 tool life チッピングのため、 Unstable tool life 寿命不安定 due to chipping. Insert: 4NC-CNGA120412(BNC200) Cutting Conditions: vc=150m/min f =0.15mm/rev p=0.25mm BNX10 600 400 200 tool life BNC300 Comp. CBN Boring of Hardened Steel Insert: 4NC-DNGA150412HS(BNC300) Cutting Conditions: vc=100m/min f =0.12mm/rev Dry 800 0 BNC200 Comp. CBN BNC200 他社CBN 1.8x Cutting Distance 15.7জ 200 Cutting Distance 7.3km No. of Workpieces （個）100 寿命2倍 Stable Milling 250 切削距離 ㎞ 加工数 200 No. of Workpieces 250 Hardened Non-Ferrous Steel Metal Bearing Steel (62HRC) Provides superior stability and 2 times longer tool life than competitor's CBN. 安定加工 Exotic Alloy BNC200 tool life Cast Iron p=0.15mm 100 Ceramic Continuous Turning Of Hardened Steel Insert: 4NC-CNGA120408(BNC100) Cutting Conditions: vc=150m/min f =0.1mm/rev 200 0 BNC100 1.5x Cutting Distance 7.5km 100 0 No. of Workpieces Cutting Distance 15km 500 300 Stainless Steel No. of Workpieces 10x tool life Steel 1,000 A Grades BNC100 p=0.2mm Dry BNX20 S30C Shaft Component (60HRC) SCM415 Flange Component (62HRC) Double the efficiency and more than double the tool life of competitor's CBN. Better wear resistance and 2.4 times longer tool life than competitor's CBN. 1,000 300 2.0x 2.4x tool life 200 （ tool life c㧩100m/min） 500 100 0 0 BNX10 Comp. CBN Insert: NU-CNMA120412(BNX10) Cutting Conditions: vc=200m/min f =0.08mm/rev p=0.15mm Insert: NU-TNMA160408(BNX20) Cutting Conditions: vc=150m/min f =0.1mm/rev Wet BNX25 BNX20 p=0.12mm Comp. CBN Dry BN350 SCM420 Gear Component (60HRC) SCr420H Gear Shaft Component (58-62HRC) Lower variance and 1.6 times longer tool life than competitor's CBN. Better fracture resistance and 2.5 times longer tool life than competitor's CBN. 200 100 0 Insert: NS-TNMA160408(BNX25) Cutting Conditions: vc=150m/min f =0.12mm/rev No. of Workpieces 150 1.6x tool life Dry Insert: NU-CNMA120412(BN350) Cutting Conditions: vc=125m/min f =0.15mm/rev tool life (Breakage) 50 0 BNX25 Comp. CBN p=0.2mm 2.5x 100 BN350 Comp. CBN p=0.3mm Dry A31 Work Material Non-Ferrous Metal Turning Insert Selection Guide / Recommended Cutting Conditions N Non-Ferrous Metal Chipbreakers Positive Type AX （mm） Depth of Cut ( p) Depth of Cut ( p) AX 2.0 1.0 0.1 0.2 0.3 0.4 AY AG AW 2.0 0.5 0 Feed Rate (f ) GD 2.0 AW 3.0 1.0 （mm） AG 4.0 3.0 0 Negative Type（PCD） （mm） 4.0 Cast Iron Stainless Steel Steel Grades Negative Type Depth of Cut ( p) A LD 1.5 GD 1.0 0.5 AY 0.1 0.2 0.3 0.4 0.5 LD 0 0.1 Feed Rate (f ) 0.2 0.3 0.4 Feed Rate (f ) Exotic Alloy Grades SUMIDIA DA1000 Non-Ferrous Hardened Metal Steel Hardened Steel （m/min） Page M3 Cutting Speed (vc) 2,000 1,500 SUMIDIA DA1000 1,000 vc Carbide H1 500 0 Finishing Continuous Cutting N Non-Ferrous Metal Roughing General Cutting Recommended Cutting Conditions Cutting Process (Red text indicates 1st recommendation.) Category Cutting Conditions Grades Depth of Cut Continuous Cutting General Turning Interrupted Cutting SUMIDIA Carbide A32 Interrupted Cutting p (mm) Feed Rate (mm/rev) Min. - Optimum - Max. Cutting Speed vc (m/min) DA1000 0.1-0.5-3.0 0.05-0.10-0.20 Up to 2,000 DA2200 0.1-0.5-3.0 0.05-0.10-0.20 Up to 2,000 DA150 0.1-0.5-3.0 0.05-0.10-0.20 Up to 2,000 DA90 0.1-0.5-3.0 0.05-0.10-0.20 Up to 2,000 H1 0.3-1.0-5.0 0.1-0.20-0.5 Up to 1,000 H1 Grades N Non-Ferrous Metal Non-Ferrous Metal DA1000 A Grades ・Ultra-high-density, sintered ultra-fine diamond particles ・Significantly improved surface roughness on machined surfaces ・World’s best wear resistance and strength ・Suitable for use with all aluminium and non-ferrous alloys Steel ● DA1000 Wear Resistance DA1000 ● Comparison of Surface Roughness of Nose Radius Cutting Edge Conventional Grade DA1000 400 Excellent Surface 200 5 10 50 100 Lifetime（min） Conventional Grade 0.16 Bad Surface 0.12 0.08 Exotic Alloy Fine Edge 1 0.20 Cast Iron Flank Wear Width (mm) 600 Rough Edge 0.04 DA1000 6 p=0.2mm Wet Cutting Distance (km) Flank Wear Width (mm) Flank Wear Width (mm) 0.20 ● Wear Resistance in Milling Applications Conventional Grade 0.16 0.12 0.08 0.04 Competitor's PCD 0.05 Conventional Grade 0.04 Hardened Non-Ferrous Steel Metal Insert: TPGW160308 0 2 4 Cutting Conditions: vc=1,000m/min =0.15mm/rev ● Wear Resistance in Turning Applications Stainless Steel ︶ Cutting Speed︵ m/min 800 100 Work Material Application Examples DA1000 0.03 DA1000 0.02 0.01 DA1000 0 2 6 4 0 10 Cutting Distance (km) Flank Wear Width (mm) Insert: TPGN160304 Cutting Conditions: vc=800m/min =0.12mm/rev p=0.5mm 20 30 No. of Passes Insert: NF-SNEW1204ADFR Cutting Conditions: vc=2,000m/min =0.15mm/rev Wet p=3.0mm Wet Competitor's PCD 0.05 Conventional Grade 0.04 Application Examples 0.03 DA1000 H1 + AG Type Breakers DA1000 Excellent0.01 adhesion resistance. Longer tool life. 10 2x 30 tool life 2x tool life 250 0 3,000 加工数 No. of Passes 250 No. of Workpieces Stable surface roughness with no edge breakage (3.2S). Tool life improved to 3x that of conventional models. 500 20 500 No. of Workpieces 0 Copper Alloy Bush No. of Workpieces 0.02 ADC12 Aluminium Wheel 3,000 2,000 2,500 寿命3倍 2,000 1,000 （個）1,000 0 0 H1 Competitor's H1 Competitor's AG AG Insert: VCGT160408N-AG(H1) Cutting Conditions: vc=2,200m/min =0.25mm/rev p=2.0mm Wet 3x tool life 0 Insert: NF-TPGN160308(DA1000) Cutting Conditions: vc=300m/min =0.07mm/rev 800 DA1000 Competitor's 他社品 DA1000 p=0.08mm Wet A33 Grades Coated Carbide Coating Series Sumitomo Electric Hardmetal's Coating Series are high-quality, high-performance indexable grades that combines a proprietary, special ultra-hard carbide substrate with a multi-layered coating that provides excellent wear and heat resistance plus superior adhesion strength. Utilised in high-speed, high-efficiency applications on a wide range of work material including, steel, cast iron, and exotic alloys. Grades A Characteristics Absotech Platinum CVD Absotech Bronze PVD Absotech Platinum Absotech Bronze Coated Carbide TiAlSiN AlTiSiN TiAlSiN 10nm AlTiSiN Cermet Ceramic Carbide CBN Layer TiAlSiN Ra=0.13μm Edge Coating Surface SEM Structure Cross Section of Edge Coating TEM Structure Achieves a good balance between drastically-improved coating strength and excellent surface smoothness and enables stable machining thanks to newly-developed boride-based titanium compound coating. Improves the stability of cutting edges by following our unique ultra-multi-layered thin coating structure, which is applied to Super ZX Coating, and by employing a highly-heat-resistant coating with a new composition, as well as improving the adhesion strength between the carbide substrate and coating. ● Achieves over 2 times chipping resistance compared with conventional coating thanks to the improved coating strength. ● Drastically improves the adhesion resistance and reduces the occurrence of abnormal damage thanks to excellent surface smoothness. ● Improves the corner visibility with a unique appearance tone. ● Achieves wear resistance and oxidation resistance by employing a TiAlSiN-based ultra-multi-layered coating structure with a new composition. ● Drastically improves the peel-off resistance of the coating by improving the boundary control technology between the carbide substrate and coating. ● Achieves over 2 times greater fracture resistance in stainless steel machining compared with conventional grades. ■ Adopted Grades：(For Stainless Steel Turning) AC6030M ■ Adopted Grades：(For Stainless Steel Turning) AC6040M CVD Super FF Coat NEW Super ZX Coat / Super ZX Coat PVD Alumina Ultra-flat coating faces and surfaces Our unique CVD process achieves ultra-flat boundary faces between coating layers and super ultra-fine coating particles. TiCN Ultra-fine crystal structure 50 Super ZX Coat 40 ZX Coat 30 TiCN 20 TiAIN TiN 600 Substrate ● ● ● ● Super ZX Coat 60 Coating Hardness (GPa) PCD Super FF Coat 800 1,000 1,200 Utilising our proprietary thin layer coating technology and advanced nanotechnology, high coating hardness and excellent oxidation resistance are achieved by a coating structure that consist of approximately 1,000 alternating, nanometre-level-thin (1 nanometre = 1 billionth of a metre) layers. Starting Temperature For Oxidization (°C) Smooth coating surface provides excellent adhesion and chipping resistance. Improved coating adhesion strength. Harder than conventional coatings with huge improvements in wear resistance. High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible. Achieving more than double the tool life of conventional grades under conventional cutting conditions. ■ Adopted Grades： （For Steel Turning） AC810P, AC820P, AC830P AC405K, AC415K, AC420K （For Cast Iron Turning） （For Stainless Steel Turning）AC610M, AC630M ACP100, ACK200 （For Milling） ● Coating hardness increased by 40% and starting temperature for start of oxidization increased by 200°C compared to conventional grades. ● At least 1.5x improvement in high-speed and high-efficiency cutting compared to conventional grades ● Achieving more than double the tool life of conventional grades under conventional cutting conditions. ■ Adopted Grades： （For Turning） AC503U, AC510U, AC520U, AC530U （For Milling） ACK300, ACP200, ACP300 AURORA Coat (DLC:Diamond Like Carbon) Using our proprietary PVD process technology, we have developed a hydrogen-free DLC coating that is extremely hard and smooth. PVD ● ADC12 Comparison of Cutting Edge Adhesion After Cutting Adhesion of Aluminium Work Material : ADC12 Cutting Conditions : vc : 300m/min fz : 0.15mm/t ap = ae : 5mm Dry AURORA Coat ● Second only to diamond in terms of hardness, this smooth coating has a low coefficient of friction and provides excellent adhesion resistance to deliver better-quality machined surfaces. ● Can be used for high-speed, high-efficiency cutting of aluminium alloys, copper alloys, resins, and more. A34 Uncoated ■ Adopted Grades (For Milling) DL1000 (For Endmilling) DL1000, DL1200 (For Drilling) DL1300, DL1500 Coated Carbide Grades CVD Coating Series Characteristic Values For Turning(CVD) Class K Cast Iron Old Grades 2.2 Super FF Coat 18 A P10 grade with excellent wear resistance that utilises a special carbide substrate with Super FF Coat for high to medium speed cutting. AC700G AC820P 90.1 2.2 Super FF Coat 14 A P20 grade that features stability and longer tool life. Employs special carbide substrate and Super FF Coat to improve on P20 wear and fracture resistance. AC2000 AC830P 89.4 2.6 Super FF Coat 8 Stable long-life grade employs special tough, carbide substrate and Super FF Coat. Improves on P30 grade fracture resistance and approaches P20 grade in terms of wear resistance. AC3000 AC630M 89.5 2.7 Super FF Coat 5 Superior performance in continuous and light cutting, and other lowspeed applications that require sharp edges. AC610M 91.0 2.2 Super FF Coat 5 A high efficiency M10 grade featuring improved wear resistance during stainless steel cutting. Employs special, ultra-hard substrate and thin Super FF Coat. ̶ AC6030M 89.5 2.7 Absotech Platinum 5 The first recommended grade for general machining of stainless steel that drastically reduces the occurrence of abnormal damage in stainless steel machining and achieves long and stable tool life by employing a new coating: Absotech Platinum. ̶ AC630M 89.5 2.7 Super FF Coat 5 A general purpose grade featuring improved wear and fracture resistance during stainless steel cutting. Utilises a special tough carbide substrate with a thin Super FF Coat. AC405K 92.0 2.4 Super FF Coat 18 Employs an ultra-hard substrate and ultra-hard Super FF Coating to provide excellent resistance to wear and plastic deformation. Suitable for high-speed continuous cutting of cast iron. AC410K AC415K 91.1 2.5 Super FF Coat 18 Employs a special dedicated ultra-hard substrate that is also suitable for interrupted cutting and ultra-hard Super FF Coating to provide stability and long tool life in a wide range of processes. First recommended grade for cast iron turning. AC410K AC420K 91.1 2.5 Super FF Coat 12 A new, extremely versatile grade that can be used for rough, interrupted cutting of ductile and grey cast iron. Employs special, ultra-hard carbide substrate and Super FF Coat to provide stability and long tool life. AC700G AC820P 90.1 2.2 Super FF Coat 14 A grade suited to heavy interrupted cutting of ductile cast iron. AC2000 TRS (GPa) Coating Type Coating Thickness (μm) AC230 AC304 PCD 91.0 A CBN Layer AC810P Stainless Steel Characteristics Carbide Coating Thickness (μm) Ceramic Coating Type Cermet M TRS (GPa) Coated Carbide Steel Hardness (HRA) Grades P Grade For Milling（CVD） Class Grade Hardness (HRA) Characteristics Old Grades P ACP100 89.3 3.1 Super FF Coat 6 A grade that employs a tough carbide substrate and thin-layer Super FF Coating to provide superior thermal crack and wear resistance in high-speed milling of steel. M ACM200 89.8 3.4 Super FF Coat 6 A grade ideal for hardened steel machining that provides excellent wear and heat resistance by employing a newly-developed ultrahard carbide and Super FF Coating. AC230 K ACK200 91.7 2.5 Super FF Coat 6 A grade that employs a tough carbide substrate and thin-layer Super FF Coating to provide superior thermal crack and wear resistance for high-speed milling. AC211 Steel Stainless Steel Cast Iron AC230 A35 Grades Coated Carbide PVD Coating Series Characteristic Values For Turning (PVD) Class Hardness (HRA) TRS (GPa) 92.0 2.2 Brilliant Coat* 3 ・Brilliant Coat* PVD coating gives excellent lubricity for higher quality machining. General-purpose coated cermet grade that can maintain high-quality machined surfaces and also gives excellent wear resistance. 91.3 2.4 ZX Coat 3 ・An ultra-reliable coating grade with tough cermet substrate. AC530U 91.4 3.3 Super ZX Coat 3 ・For interrupted and general steel cutting. ・Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers, coupled with a fine-grained super tough substrate for excellent fracture resistance. ACZ310 AC520U 91.7 3.0 Super ZX Coat 3 ・Interrupted machining and stainless steel machining. ・Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers, coupled with a super tough substrate for excellent fracture resistance. EH520Z EH20Z AC6040M 91.6 3.8 Absotech Bronze 3 ・The first recommended grade for interrupted machining of stainless steel that drastically improves the reliability in unstable machining thanks to the excellent adhesion and peel-off resistance of the new Absotech Bronze PVD coating, as well as the improved fracture resistance of the exclusive ultra-hard carbide substrate. AC530U AC530U 91.4 3.3 Super ZX Coat 3 ・Heavy interrupted machining and stainless steel machining. ・Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers, coupled with a fine-grained super tough substrate for excellent fracture resistance. ACZ310 AC510U 92.6 2.6 Super ZX Coat 3 ・General to interrupted machining of cast iron and ductile cast iron. ・Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers, coupled with a fine-grained super tough substrate for excellent fracture resistance. EH510Z EH10Z AC510U 92.6 2.6 Super ZX Coat 3 ・Finishing to medium cutting of exotic alloys. ・Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers. Superior wear and heat resistance, and stable, long tool life. EH510Z EH10Z AC520U 91.7 3.0 Super ZX Coat 3 ・Medium to rough cutting of exotic alloys. ・Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers. Superior wear and heat resistance, and stable, long tool life even in interrupted cutting. EH520Z EH20Z AC503U 93.2 1.7 Super ZX Coat 3 ・For hardened steel. ・Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN layers, coupled with an ultra-hard substrate for excellent wear resistance. ̶ Small Product ACZ150 Machining 91.4 3.3 ZX Coat 1 ・For small tools, and high-precision finishing to general finishing applications. ・TiN ultra-thin coating and fine-grained, super tough substrate combine to give good edge sharpness and superior cut finish. ̶ Hardness (HRA) TRS (GPa) Ceramic Carbide CBN Layer PCD Grade T1500Z (Cermet) P Steel Cermet Coated Carbide Grades A M T3000Z (Cermet) Main Coating Components Coating Thickness (μm) Stainless Steel K Cast Iron S Exotic Alloy H Hardened Steel Characteristics Old Grades T2000Z ̶ For Milling (PVD) Class Grade Main Coating Components Coating Thickness (μm) Characteristics Old Grades 3 ・For general machining of general and die steel. ・Employs PVD coating consisting of multiple nanometer-thin layers.A general grade that achieves a good balance between fracture resistance and wear resistance when combined with an exclusive tough substrate. ACZ330 ACP200 89.5 3.2 (New) Super ZX Coat ACP300 89.3 3.1 (New) Super ZX Coat 3 ・For interrupted machining and stainless steel machining. ・Employs PVD coating consisting of multiple nanometer-thin layers.Provides excellent fracture resistance when combined with an ultra-tough substrate. ACZ350 ACM100 91.4 3.3 (New) Super ZX Coat 3 ・A grade that provides excellent wear resistance by employing an ultra-hard fine-grained carbide and New Super ZX Coating. ACZ310 ACM300 89.8 3.4 (New) Super ZX Coat 3 ・The first recommended grade for stainless steel machining that achieves a good balance between wear resistance and fracture resistance by employing a newly-developed ultra-hard carbide and New Super ZX Coating. ̶ K ACK300 91.4 3.3 (New) Super ZX Coat 3 ・For general and interrupted machining of cast iron and ductile cast iron. ・Employs PVD coating consisting of multiple nanometer-thin layers.Provides excellent fracture resistance when combined with a fine-grained tough substrate. ACZ310 N DL1000 92.9 2.1 AURORA Coat （DLC Coat） 0.5 ・For machining of non-ferrous metals including aluminum and copper alloy as well as resin. ・Coated with DLC, which provides a low friction coefficient and excellent adhesion resistance. ̶ P Steel M Stainless Steel Cast Iron Non-Ferrous Metal *There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance. A36 Grades Cermet Cermet/Coated Cermet Various grades and expanded lineup of catalogue items meet a wide range of finishing needs. Lineup includes wear-resistant T1000A, general purpose T1500A, general purpose coated A Grades cermet T1500Z, and tough T3000Z grades. Expanded lineup of catalogue items for a wide variety of finishing applications. Coated Carbide Characteristics Uncoated Cermet T1500A （New General Purpose Grade） Exclusive cermet grade with excellent wear resistance General purpose coated cermet grade that employs new Brilliant Coat* PVD coating with excellent lubricity ・Improved wear and fracture resistance. ・Solid solution hard phase reduces reaction with steel. ・Perfect for high-speed continuous finishing of steel, cast iron, and powdered metal. T1500A T1500Z T1500Z Excellent Wear Resistance Conventional Coated Cermet Glossy Finished Surfaces PCD ・Mixing hard phases of different functionality, grain size, and compositions improves balance of wear and fracture resistance. ・Improved edge treatment technology provides beautiful finished surfaces. Work Material：STKM13A Insert：CNMG120408N-LU Cutting Conditions：vc=100m/min f =0.15mm/rev ap=1.0mm Wet CBN Layer T1500A（General Purpose Grade） General purpose cermet grade that provides both wear and fracture resistance with better quality finished surfaces Surface Finish Comparison Coated Cermet Carbide T1000A Ceramic ・Excellent wear resistance provides long tool life. ・Reduces adhesion of work material for beautiful finished surfaces. Cermet T1000A（Exclusive Grade） Reduced Blemishes Characteristic Values For Turning Class P Steel K Grade Hardness (HRA) TRS (GPa) Coating Type Coating Thickness (μm) Characteristics Old Grades T110A T1000A 93.3 1.8 ̶ ̶ Uncoated cermet grade with excellent wear resistance that provides good cost efficiency. Demonstrates excellent wear resistance in continuous finishing applications, and stable finishing of cast iron and sintered alloy as well as steel. T1500A 92.0 2.2 ̶ ̶ A general purpose grade that employs a substrate with improved balance of fracture and wear resistance to deliver superior finished surfaces in a wide variety of cutting conditions. T1200A T1500Z 92.0 2.2 PVD Brilliant Coat* 3 Brilliant Coat's* new PVD coating gives excellent lubricity for higher quality machining. General-purpose coated cermet grade that can maintain highquality machined surfaces and also gives excellent wear resistance. T2000Z T3000Z 91.3 2.4 PVD ZX Coat 3 An ultra-reliable coating grade with tough cermet substrate. ̶ T1000A 93.3 1.8 ̶ ̶ Exclusive uncoated cermet grade with excellent cost efficiency suitable for cast iron finishing, which requires high hardness. T110A Grade Hardness (HRA) TRS (GPa) Coating Type Coating Thickness (μm) Characteristics Old Grades T1500A 92.0 2.2 ̶ ̶ A general-purpose grade that employs a substrate with an improved balance between fracture and wear resistance to deliver superior finished surfaces in a wide variety of cutting conditions. T1200A T250A 91.4 2.1 ̶ ̶ Tough cermet grade with enhanced crack spread resistance. ̶ T4500A 91.0 2.3 ̶ ̶ Cermet grade with excellent fracture resistance and reduced occurrence of thermal cracking. ̶ Cast Iron For Milling Class P Steel M Stainless Steel *There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance. A37 Grades Carbide Igetalloy carbides have a solid history and a wide variety of grades to suit many different applications. They are widely used and appreciated for their superior performance. The Igetalloy line-up consists of carbide cutting tools with various characteristics that correspond to the uses of the tools. This is possible by varying the tool components: the WC structure (which is the main component) and the additive amount of carbides such as TiC, TaC, and Co (which is the binder). The wide selection of Igetalloy provides excellent wear resistance and toughness in various cutting conditions. ● For Steel ● For Stainless Steel A30N ● For Cast Iron U2 H10E CBN Layer Carbide Ceramic Cermet Coated Carbide Grades A Igetalloy (Carbide for Cutting Tools) Characteristic Values Application P Grade Hardness (HRA) TRS (GPa) Thermal Conductivity (W/m·°C) Young Modulus (GPa) Compressive Strength Linear-Thermal Expansion Coefficient (GPa) (X 10-6/°C) ST10P 92.1 1.9 25 470 4.9 6.2 ST20E 91.8 1.9 42 550 4.8 5.2 A30 91.3 2.1 35 520 − 5.2 A30N 91.2 2.2 35 520 − − ST40E 90.4 2.6 75 − − − U10E 92.4 1.8 − 460 5.9 − EH510 92.6 2.6 76 − − − U2 91.5 2.2 88 − − − EH520 91.7 3.0 78 − − − A30 91.3 2.1 35 520 − 5.2 A30N 91.0 2.4 35 − − − BL130 94.3 2.9 56 − − − H2 93.2 1.8 105 600 6.1 4.4 H1 92.9 2.1 109 650 6.1 4.7 EH10 92.4 3.4 105 640 − 4.5 EH510 92.6 2.6 76 − − − H10E 92.3 2.0 67 − − − EH20 91.3 3.5 105 620 − 4.5 EH520 91.7 3.0 78 − − − G10E 91.1 2.2 105 620 5.7 − H1 92.9 2.1 109 650 6.1 4.7 EH510 92.6 2.6 76 − − − EH520 91.7 3.0 78 − − − PCD Steel M Stainless Steel K Cast Iron N Non-Fe NonFerrrrous ous Metal Metal S Exotic Ex otic All Alloy oy A38 Carbide Grades Igetalloy (Micro-Fine Grained Carbide) The Igetalloy micro-fine grained carbide series provides world class levels of micro-fine grain structure and delivers superior performance in small drills and other tools. Igetalloy micro-fine grained carbides feature a WC structure of between 0.2 to 1μm, and are extremely strong and hard. They also These features give excellent performance in a variety of applications from ø0.1mm PCB drills and endmill materials, to tthin slitting blades and precision dies. ● Fine-grained Carbide XF1 (Grain Size 0.2μm) AF0 (Grain Size 0.5μm) Coated Carbide ● Ultra-fine Grain A Grades provide excellent sharpness and superb surface quality on worked surfaces. H1 (Grain Size 1.0μm) Cermet Ceramic Carbide CBN Layer Characteristic Values Properties Ultra-fine Grain Micro-fine Grained Carbide Fine-grained Carbide Grade Grain Size CO Content (μm) (wt%) TRS (GPa) Hardness Hardness HV (HRA) (GPa) Characteristics Applications XF1 0.2 9.0 4.0 93.5 19.2 World's smallest grained carbide. Micro drills, Small diameter drills AF1 0.5 12.0 4.4 92.5 17.3 World's toughest ultra-fine grained carbide. Micro drills, Mini tools, Punches AF0 0.5 10.0 4.1 93.0 18.0 High toughness and wear resistant ultrafine grained carbide. Micro drills, Routers AFU 0.5 8.0 3.8 93.6 19.4 Enhanced wear resistant ultra-fine grained carbide. Micro drills, Endmills for ultra-hard materials A1 0.7 13.0 3.2 91.4 15.6 Tough micro-grained carbide. Endmills, Taps, Drills for cast iron, Punches KH12 0.7 10.0 4.0 92.4 17.2 Micro-fine grained carbide with good balance of hardness and toughness. Endmills, Drills for steel F0 0.7 5.0 2.0 93.6 20.1 Superior wear resistant micrograined carbide. Micro drills, Routers KH03 1.0 10.0 3.3 91.4 15.2 Fine-grained carbide with good hardness Dies, Drills, Endmills and toughness. KH05 1.0 13.0 3.5 90.4 13.6 High toughness fine grained carbide. Dies H1 1.0 5.0 2.1 92.9 17.7 Superior wear resistant finegrained carbide. Drills for cast iron, Reamers EH10 1.2 6.0 3.4 92.4 17.3 Fine-grained carbide with good balance of hardness and toughness. Fine-grained carbide. Drills for exotic alloy, Reamers ZF16 1.0 6.0 3.5 93.0 18.6 Wear and chipping resistant fine-grained carbide for high speed machining. Micro drills Carbide Materials PCD Class From pages K2 A39 Grades CBN High hardness and heat resistance for cutting high hardness steel and hard cast iron. Long tool life with high-speed finishing of grey cast iron. A Carbide Ceramic Cermet Coated Carbide Grades In 1977, Sumitomo Electric Hardmetal successfully developed a revolutionary CBN sintered tool - SUMIBORON. The main component in SUMIBORON is Cubic Boron Nitride with a special ceramic binder sintered under super high pressure and temperature. As compared to other conventional tool materials, CBN has higher hardness and excellent heat resistance. With these distinct characteristics, SUMIBORON can perform machining of hardened steel, high hardness cast iron and exotic metals where previously only grinding was done. Furthermore, excellent efficiency and longer tool life can also be achieved from high speed machining of cast irons. Characteristics Classifications Structure CBN Content Hardness (GPa) High 44 Grades Application Characteristics Mainly CBN grains fused together BN700 BN7000 BN7500 BNS800 Carbide ・High carbon content. Structure consists Chilled cast iron of strongly fused CBN grains. Ni-Hard cast iron ・Suited to cutting cast iron, heatresistant alloy, ultra-hard alloy, and Heat-resistant alloy, Cast iron other hard materials. Sintered ferrous alloy Mainly CBN grains held together with a binder BN500・BNC500 BN1000・BN2000 BN350・BNX10 BNX20 ・BNX25 BNC2010・BNC2020 BNC100・BNC160 BNC300・BNC200 Alloy steel ・CBN grains are fused together Case hardened steel strongly with a special ceramic binder. Carbon tool steels ・Strong CBN binding force gives superior Bearing steel, Die steel wear resistance and toughness when Ductile cast iron cutting hardened steel and cast iron. CBN Layer PCD SUMIBORON Series Coated SUMIBORON Series Low 21 Grade Range Map Application Series Classification Finishing to Light − H01 Medium Medium Rough to Heavy H10 H20 H30 BNC2010 BNC2020 BNC300 Coated SUMIBORON BNC100 H BNC160 Hardened Steel BNC200 BN1000 Uncoted SUMIBORON BN2000 BNX10 BNX20 BNX25,BN350 Classification Sintered alloy K Coated SUMIBORON 01 10 20 30 K20 K30 BN7500 Uncoted SUMIBORON Classification Cast Iron − BN7000 − K01 K10 BNC500* BNS800 Uncoted SUMIBORON BN7000 BN500 A40 *For Ductile Cast Iron CBN Grades SUMIBORON Series Coated SUMIBORON Series Characteristic Values Class TRS (GPa) Main Coating Components Coating Thickness (μm) 30 to 32 1.10 to 1.20 TiCN multilayered 1.5 BNC2020 TiN 70 to 75 5 34 to 36 1.20 to 1.30 TiAlN multilayered 1.5 Provides long tool life in general and high-efficiency cutting thanks to tough substrate coated with a highly wear-resistant and highly adhesive layer. BNC300 TiN 60 to 65 1 33 to 35 1.15 to 1.25 TiAIN 1 Suited for finishing when there is a combination of continuous and interrupted cutting. BNC100 TiN 40 to 45 1 29 to 32 1.05 to 1.15 TiAIN/TiCN 2 Highly wear resistant coating makes this grade suited for high speed finishing. BNC160 TiN 60 to 65 3 31 to 33 1.10 to 1.20 TiAIN/TiCN 2 Stable, high precision finishing of hardened steel. BNC200 TiN 65 to 70 4 33 to 35 1.15 to 1.25 TiAIN 2 Tough substrate with high wear resistant coating provide longer tool life. BN1000 TiCN 40 to 45 1 27 to 31 0.90 to 1.00 ̶ ̶ Ultimate wear and fracture resistance. Suited to high-speed cutting. BN2000 TiN 50 to 55 2 31 to 34 1.05 to 1.15 ̶ ̶ A general purpose grade for hardened steel that provides a high degree of fracture and wear resistance. BNX20 TiN 55 to 60 3 31 to 33 0.95 to 1.10 ̶ ̶ Crater resistant grade, suitable for high efficiency cutting under high temperature conditions. BN350 TiN 60 to 65 1 33 to 35 1.20 to 1.30 ̶ ̶ High cutting edge strength, suited to heavy interrupted cutting. BNX10 TiCN 40 to 45 3 27 to 31 0.80 to 0.90 ̶ ̶ Optimum wear resistance. Suited to continuous, high-speed cutting. BNX25 TiN 65 to 70 4 29 to 31 1.00 to 1.10 ̶ ̶ Excellent fracture resistance during high speed cutting. Suited to high speed interrupted cutting of hardened steel. BN7500 Co Compound 90 to 95 1 41 to 44 1.40 to 1.50 ̶ ̶ Maintains optimum cutting edge sharpness. Suited for finishing of sintered alloy. BN7000 Co Compound 90 to 95 2 41 to 44 1.30 to 1.40 ̶ ̶ Improved wear and fracture resistance in rough cutting of sintered components. BNS800 Al Alloy 85 to 90 8 39 to 42 0.95 to 1.10 ̶ ̶ 100% solid CBN structure with good thermal impact resistance. BN7000 Co Compound 90 to 95 2 41 to 44 1.30 to 1.40 ̶ ̶ Improved wear and fracture resistance in rough cutting of cast iron and exotic alloy. BN500 TiC 65 to 70 6 32 to 34 1.00 to 1.10 ̶ ̶ Optimized for cast iron cutting. Maintains good wear and fracture resistance. BNC500 TiC 60 to 65 4 32 to 34 1.00 to 1.10 TiAIN 2 Substrate with excellent wear resistance and coating makes this grade suited for hard-to-cut cast iron. SUMIBORON / Coated SUMIBORON Series PCD 2 CBN Layer 50 to 55 Carbide TiCN Ceramic BNC2010 （For Ductile Cast Iron） A Characteristics Improves the wear resistance of coating and substrate and stably achieves excellent surface roughness. Cermet K Cast Iron Carbon Content (%) Grain Size (μm) Hardness HV (GPa) Coated Carbide Sintered alloy Binder Grades H Hardened Steel Grade From page L2 A41 Grades Polycrystalline Diamond SUMIDIA Series Excellent wear resistance, longer tool life, and high-speed, highefficiency, high-precision cutting of non-ferrous metals and non-metals. A SUMIDIA is a polycrystalline diamond material made from sintered diamond powder that was Grades first created using our proprietary technology in 1978. SUMIDIA's superior wear resistance achieves longer tool life, high speed, high efficiency and high precision in non-metal cutting and non-ferrous metal applications including aluminium, Characteristics DA1000 The DA1000 utilises Sumitomo Electric Hardmetal's proprietary sintering technology to achieve a high-density sintered material made of ultra-fine diamond particles that has superior wear and fracture resistance and longer tool life. 3 DA2200 2 DA1000 DA150 1 DA90 ∼ ∼ PCD Transverse Rupture Strength (GPa) CBN Layer Carbide Ceramic Cermet Coated Carbide copper, magnesium and zinc alloys. 0 0.5 1.0 2.0 Wear Resistance Comparison (With DA2200 as "1") Polycrystalline Diamond Subjected to Acid Treatment DA1000 DA90 10μm DA150 10μm DA2200 10μm 10μm Holes formed when binder is dissolved during acid treatment A42 Polycrystalline Diamond Grades SUMIDIA Series Grade Range Map Class Series Finishing to Light N10 Rough to Heavy N20 N30 A Grades N01 Classification Medium DA1000 DA2200 SUMIDIA Coated Coated Carbide N Non-Ferrous Metal DA150 DA90 Cermet Characteristic Values Binder Carbon Content (%) Grain Size (μm) Hardness HV (GPa) TRS (GPa) Characteristics Co 90 to 95 Up to 0.5 110 to 120 ≈ 2.60 DA2200 Co 85 to 90 0.5 90 to 100 ≈ 2.45 Sintered material made of ultra-fine diamond particles that demonstrates optimum wear and fracture resistance, and edge sharpness. DA150 Co 85 to 90 5 100 to 120 ≈ 1.95 Sintered material made of fine diamond particles that provides a good balance of workability and wear resistance. DA90 Co 90 to 95 50 100 to 120 ≈ 1.10 Sintered material made of coarse diamond particles with high diamond content and excellent wear resistance. From page M2 PCD SUMIDIA Series CBN Layer DA1000 High density sintered material made of ultra-fine diamond particles that demonstrates optimum wear and fracture resistance, and edge sharpness. Carbide N Non-Ferrous Metal Grade Ceramic Class A43 Grades Ceramic Superb wear and crater resistance for ultra-high speed machining. A Sumitomo Electric Hardmetal's "Advanced Ceramic" is created through a unique process that ensures excellent sharpness, making possible stable ultra-high speed cutting of cast iron, and Grades Coated Carbide Cermet Ceramic Advanced Ceramic cutting of heat-resistant alloys and ultra-hard rolled materials. Grade Range Map For Turning For Turning K High-Speed For Milling Finishing to Light — 01 Medium 10 20 Rough to Heavy 30 Carbide CBN Layer PCD 01 10 Medium 20 Rough to Heavy 30 NB90M Cast Iron S Hardened Steel Finishing to Light — K NB90S Cast Iron Exotic Alloy High-Speed For Milling 40 WX120 H NB100C Characteristic Values For Turning Class Grade Hardness (HRA) TRS (GPa) Main Coating Components Coating Thickness (μm) Characteristics K NB90S 94.8 0.9 — — Contains Al2O3 and carbide. Suitable for medium to finishing of cast iron. S WX120 90.0 1.2 — — Enhanced with SiC whiskers. For heat-resistant alloy and ultra-hard roll cutting. H NB100C 95.0 1.0 TiAlN 2 Ultra-strong. Contains Al2O3 and ZX Coat. Continuous low-speed turning of hardened steel. Hardness (HRA) TRS (GPa) Main Coating Components Coating Thickness (μm) 94.5 0.7 — — Cast Iron Exotic Alloy Hardened Steel For Milling Class K Cast Iron A44 Grade NB90M Characteristics Contains Al2O3 and tough carbide. For high speed finish milling of cast iron. 40 Material Properties ■ Material Properties Material 15.6 4.94 14.5 8.2 5.43 3.98 3.17 3.48 3.52 8.9 8.9 15.0 14.6 13.5 8.7 21 31 18 20 20 29 25 44 >90 － － 18 14 10 8 690 450 280 340 260 410 310 700 970 100 to 180 200 630 580 530 210 Thermal Conductivity (W/m·°C) 126 17 21 17 29 29 29 1,300 2,100 69 92 79 75 67 17 Linear-Thermal Expansion Coefficient (X 10-6/°C) 5.1 7.6 6.6 6.8 9.2 8.5 3.0 4.7 3.1 12.3 13.3 5.0 5.0 6.0 11.0 Melting Point (°C) 2,900 3,200 3,800 3,500 2,950 2,050 >1,900（decomposes） － － 1,495 1,455 － － － － A Grades WC TiC TaC NbC TiN Al2O3 Si3N4 cBN C Co Ni WC-5% Co Carbide WC-10% Co WC-20% Co High Speed Steel Tungsten Carbide Titanium Carbide Tantalum Carbide Nobium Carbide Titanium Nitrate Aluminium Oxide Silicon Nitride Cubic Boron Nitride Diamond Cobalt Nickel Micro Vickers Young Modulus Specific Gravity Hardness (mHv) (GPa) (GPa) A45
Secured in two directions and supported by two faces