загрузка - Olmet Italy Srl

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1.A IN-LINE PRODUCTION SYSTEM
SISTEMA DE PRODUÇÃO EM LINHA
1
EFEL )GoBCSBEEL SS
Ideal for the production of plane elements as slabs, solid walls and multi-layer panels with passive or pre-stressed
reinforcement.
The maximum length of these systems is 150 mt, enabling a daily production output over 350 M2.
Ideal para a produção de elementos planos tais como lajes, paredes maciças e painéis multicamada, com armadura passiva
ou protendida.
Os equipamentos podem ter até 150 m de comprimento, permitindo uma produção diária superior a 350 m2.
WI@MaFB CBW\BWLE WMR LNVBEBSMIFLR CMBJUL\ LNWIMLG ELC@ C@FIMIG CIHIUHDELG, KIMaFD\ JEIFBSD\ L _FBVBJMBGFD\
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H@NML^FBG EBMQLFD, ALHLFD L WMLFD S N@SLJL_BJEL BE FOXW i@U@N^LU@.
MLF@ BTBHOWBS@FLR _BXIE WB\BWLEa WB 150 _., ÊB V@H@FELHOIE IXIWFISFOP CHBLNSBWLEIMaFBJEa S 350 M2.
OLMET ITALY srl - www.olmetitaly.com - [email protected] - tel +39 0423 670225 - fax +39 0423 670067
2
EFEL )GoBCSBEEL SS
It is possible to equip these systems with lateral and longitudinal formwork elements with:
•
hydraulic tip-up handling, variable in height;
•
hydraulic handling, movable in width;
•
lower and upper rubber-steel chamfers;
•
special design moulding;
•
radio-controlled handling management.
Este sistema pode ser equipado com dispositivos laterais longitudinais dotados de:
•
movimentação hidráulica com inclinação variável;
•
movimentação hidráulica com largura variável;
•
chanfros inferiores/superiores de aço revestidos com borracha;
•
formatos especiais conforme projeto;
•
controle dos movimentos à distância com rádio (controle remoto).
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•
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•
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•
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3
EFEL )GoBCSBEEL SS
It is possible to integrate this system with:
•
Concrete compaction by pneumatic vibration;
•
Concrete compaction by electric, high-frequency radio controlled vibration;
•
Accelerated concrete curing by using steam, water, oil or electricity. Electronic management of curing cycles;
•
OLMET ITALY equipment is made of high quality casting side plates of 10 mm. thickness, studied for lasting and guaranteed
to produce elements having low tolerance of dimensional variations.
É possível integrar este sistema com:
•
compactação do concreto por vibração pneumática;
•
Compactação de concreto com vibração elétrica de alta frequência controlada por rádio;
•
maturação acelerata do concreto com vapor, água, óleo, elétrica. Controle eletrônico dos ciclos de maturação;
•
Os equipamentos OLMET ITALY são construídos com chapas metálicas de 10 mm de espessura, de primeira qualidade,
projetados para durar, garantidos para produzir elementos com tolerâncias dimensionais muito reduzidas.
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4
EFEL )GoBCSBEEL SS
It is possible to automate the installation, by adding the following complementary equipment:
•
Cleaner/lubricating machine;
•
Plotter
•
Concrete distributor
•
Smoothing/trowel machine
This level of automation allows a considerable production increase, while reducing the quantity of manpower required.
É possível automatizar o maquinário utilizando equipamentos complementares opcionais, tais como:
•
•
plotter;
•
distribuidora de concreto;
•
alisadora/espátula (helicóptero);
Tal automatização permite um notável aumento de produção, reduzindo a quantidade de mão-de-obra utilizada.
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1.B TILTING TABLE PRODUCTION SYSTEM
SISTEMA DE PRODUÇÃO COM MESA BASCULANTE
7
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to produce elements having low tolerance of dimensional variations. The tables are overturned to max. 80° for demoulding
elements, by means of a hydraulic system with synchronized telescopic cylinders.
It is possible to link more tables using a “joining piece”, so creating a continuing casting surface to a maximum length of 60 mt.
As mesas viram (se inclinam) em até 80°, permitindo desenformar os elementos rapidamente, com a ajuda de um sistema
hidráulico sincronizado com cilindros telescópicos.
É possível unir em conjunto várias mesas através da “peça de união” e criar uma superfície de lançamento contínua de até
60 m de comprimento máximo.
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1.B TILTING TABLE PRODUCTION SYSTEM
SISTEMA DE PRODUÇÃO COM MESA BASCULANTE
8
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It is possible to automate the installation by adding complementary equipment as:
•
Cleaner/lubricating machine;
•
Plotter;
•
Concrete distributor;
•
Smoothing / trowel machine.
É possível automatizar o maquinário utilizando equipamentos complementares opcionais, tais como:
•
•
plotter;
•
distribuidora de concreto;
•
alisadora/espátula;
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10 SISTEMA DE PRODUÇÃO COM BATERIA VERTICAL
BGHQEL HSSEL SS )GoBCSB
to produce elements having low tolerance of dimensional variations.
It is possible to use Self Compacting Concrete (CSS) thanks to rubber gaskets ensuring total thermal sealing.
É possível utilizar concreto auto-adensável (CAA) graças ao uso de vedações de borracha que garantem vedaçao térmica
absoluta.
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It is possible to equip these systems with lateral and longitudinal formworks with:
•
hydraulic tip-up handling, variable in height;
•
hydraulic handling, movable in width;
•
lower / upper rubber-steel chamfers;
•
special design casting joint;
•
radio controlled handling management system.
É possível equipar este sistema de produção com:
•
movimentação hidráulica de translação dos compartimentos;
•
chanfros inferiores/superiores de aço revestidos com borracha;
•
formatos especiais conforme projeto;
•
controle dos movimentos à distância com rádio (controle remoto).
•
Distribuidor automático para o lançamento do concreto;
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Moreover, it is possible to integrate this system with:
•
Concrete compaction by electric, high-frequency radio controlled vibration;
•
Accelerated concrete curing by using steam, water, oil or electricity. Electronic management of curing cycles;
•
•
Access footbridges and ladders with safety parapets to work in the upper section.
É possível, além disso, integrar este sistema com:
•
Compactação de concreto com vibração elétrica de alta frequência controlada por rádio;
•
maturação acelerada do concreto com vapor, água, óleo, elétrica. Controle eletrônico dos ciclos de maturação;
•
•
passarelas e escadas de acesso com parapeitos de segurança para o trabalho em altura.
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5.A FORMWORKS FOR SINGLE-BLOCK ELEMENTS
FÔRMAS PARA PRODUZIR ELEMENTOS MONOLÍTICOS
1
)|H CL EEDM WEB
Optimized formworks to produce single-block multi-section concrete elements within short transformation times.
The formworks are designed to produce a wide range of pre-cast concrete elements as they are manufactured as modules
to be differently combined.
Advanced kinetic systems enable the formworks to gear themselves to the section to be produced.
Tested electro-hydraulic installations do prevent the false-formwork from changing the shape at casting stage, granting
excellent dimension tolerances of the pre-cast concrete elements.
Fôrmas aperfeiçoadas para produzir elementos monolíticos multiseção, em tempos breves de transformação.
As fôrmas são projetadas para produzir uma vasta gama de manufaturados graças à modularidade caracterizada pela
combinação de vários elementos.
Equipamentos eletro-hidráulicos testados impedem a deformação das contrafôrmas na fase de concretagem, garantindo
excelente tolerância dimensional dos manufaturados produzidos.
/*-1. - .«~3~-,+. +~«~,1¥.~++2¬ ~+~-.3+2¬ ª-,,+3~, 230~4 /,0,+*-*1~4. kC@MOTUL
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5.A FORMWORKS FOR SINGLE-BLOCK ELEMENTS
FÔRMAS PARA PRODUZIR ELEMENTOS MONOLÍTICOS
2
)|H CL EEDM WEB
Adjustable dimensions:
•
length:
3.000 ÷ 12.000 mm.
•
width:
1.500 ÷ 4.000 mm.
•
height:
2.000 ÷ 3.700 mm
•
thickness:
80 ÷ 300 mm.
Inserts as doors and windows can be manufactured from polypropylene material and are assembled onto the external side
elements or onto the false formwork using special permanent magnets.
The casting side plate is usually 8/10 mm. thick:
•
concrete compacting by pneumatic vibration procedure;
•
concrete compacting by high frequency remote controlled electrical vibration procedure;
•
accelerated concrete curing by steam, water, oil or electricity with electronic management of curing cycles;
•
Dimensões variáveis:
•
comprimento:
•
largura:
•
altura:
•
espessura:
3.000 - 12.000 mm.
1.500 - 4.000 mm.
2.000 - 3.700 mm
80 - 300 mm.
através de ímãs especiais permanentes. A chapa de aço interna geralmente tem de 8 a 10 mm de espessura.
É possível integrar este sistema com:
•
compactação do concreto à vibração pneumática;
•
compactação do concreto à vibração elétrica de alta frequência, rádio-comandada;
•
maturação acelerada do cimento com vapor, água, óleo, elétrica. Controle eletrônico dos ciclos de maturação;
•
N_IFRI_DI H@N_IHD:
•
WMLF@:
3.000 ÷ 12.000 __.
•
ALHLF@:
1.500 ÷ 4.000 __.
•
SDJBE@:
2.000 ÷ 3.700 __.
•
EBMQLF@:
80 ÷ 300 __.
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Poles / Piles
Estacas / Postes
+*,+3+2, S*.
TYPES OF POLES / PILES
TIPOS DE ESTACAS / POSTES
BCD |ECEEDM SBF
APPLICABLE TECHNOLOGIES
TECNOLOGIAS APLICÁVEIS
)GELD MEN
7.1 Foundation poles - Estacas para fundações ÕOFW@_IFEFDI JS@L
7.A
7.2 Electric poles / Utility posts - Postes para
eletricidade - xEBMTD lZ
7.B
Battery mould - Fôrmas em bateria - ]@JJIEF@R
BC@MOTU@
Centrifuge / spinning machine - Máquinas
centrífugas - ìIFEHLcOVBG
7
Poles / Piles
Poles are structural elements made of concrete used to discharge surface loads onto deeper soil strata; this effect
can be achieved either by vertical distribution of the load along the pole shaft, or by direct transmission of the load
onto a deeper stratum through its head.
The poles can be pounded into the soil by using different techniques:
- static pounding, performed by a series of blows onto the pole head by means of a pile driver;
- pounding by means of a vibrating device at the upper edge of the pole;
- contrast pounding by means of a jack (this technique is suitable to short and rigid poles).
Estacas / Postes
Estacas são elementos estruturais de concreto utilizados para transmitir cargas da superfície para as camadas
mais profundas do solo, este efeito pode ser conseguido ou pela distribuição vertical da carga ao longo do fuste
da estaca ou pela transmissão direta da carga a uma camada profunda através da ponta.
As estacas são inseridas no solo através de várias técnicas:
- Inserção estática, obtida por uma sucessão de golpes na cabeça da estaca empregando um bate-estacas;
- Bater por meio de um dispositivo de vibração fixado na extremidade superior da estaca;
- Inserção a contrasto mediante martinetto (a técnica é adequado para estacas curtas e rígidas).
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7
7.1 FOUNDATION POLES
ESTACAS PARA FUNDAÇÕES
1
|ECEED SB
A deep foundation is a type of foundation distinguished from shallow foundations by the depth they are embedded into the
ground, especially recommended in case of very large design loads, poor soil at shallow depth, or site constraints (as
property lines). This kind of foundation has the advantage to prevent sinking in the long-term, as they exploit the resistance
of deeper and suitably bearing layers of soil. Concrete piles are typically made with steel reinforcing and pre-stressing
tendons to obtain the tensile strength required, to survive handling and driving, and to provide sufficient bending resistance.
The pole must have a suitable reinforcement set to resist all strains generated by lifting, handling, impact driving and by the
static load it has to support. The pile section is typically solid and square, hexagonal or sometimes octagonal.
The hollow round section is used with spun poles. This type of poles are usually tapered.
A estaca é um tipo de fundação profunda, recomendada para cargas elevadas, solo superficial de baixa consistência ou
quando os limites da propriedade impedem a aplicação de uma fundação rasa. Este tipo de fundação tem a vantagem de
reduzir a sedimentação de longo prazo, podendo explorar a resistência de camadas profundas de solo adequado.
As estacas de fundação pré-fabricadas podem ser protendidas. No seu dimensionamento deve-se levar em conta, além do
carregamento, as tensões geradas na cravação e na movimentação. A estaca deve possuir uma armadura capaz de suportar as tensões geradas pela elevação, pelo transporte, pelo batimento e pela carga estática que deve suportar.
As estacas maciças normalmente têm seção quadrada ou hexagonal, e raramente octogonal. As estacas centrifugadas e
os postes possuem seção circular oca, sendo que os postes, geralmente, são cônicos.
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7.1 FOUNDATION POLES
ESTACAS PARA FUNDAÇÕES
2
|ECEED SB
Elements in this category can be produced in the desired length at a specialized workshop, cured and then delivered
to the jobsite.
The pre-cast poles can be manufactured using either ordinary reinforced concrete or pre-stressed reinforced concrete.
The pre-stressed poles are manufactured by pre-loading high strength spring steel cables and by casting the concrete pole
around the cables. Once the concrete is hardened, the pre-stressing strands are cut and the tractive force now residing in the
cables generates a stressing effort in the concrete pole, as the steel strands are prone to gaining back their original
non-warped length.
Os elementos desta categoria são produzidos no comprimento desejado numa fábrica especializada, aguardam a cura e, em
seguida, são enviados ao canteiro.
As estacas pré-fabricadas podem ser produzidas com concreto armado comum ou protendido.
As estacas protendidas são fábricadas aplicando-se uma tensão aos cabos de aço e efetuando a concretagem sobre os
cabos. Quando o concreto endurece os cabos tensionados são cortados e a força de tração presente nos cabos passa a
produzir um esforço de compressão na estaca de concreto, devido a tendência dos cabos de aço de voltar para o seu
comprimento não deformado.
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7.2 ELECTRIC POLES / UTILITY POSTS
POSTES PARA ELETRICIDADE
3
SD W)
Each pole or supporting structure must be designed for the loads imposed on it by the conductors (the conductor’s own
weight. as well as dynamic loads due to wind and ice accumulation and effects of vibration).
As supports to telephone and overhead power / electric transmission and distribution lines of medium and low voltage, spun
reinforced concrete poles are widely used (also called “utility poles or posts”).
The spun reinforced concrete poles feature a ring-shape transverse section that is filled with concrete and reinforced by steel
rods. The spun elements called “poles” are the ones having a truncated-cone shape, tapered at one edge. Those called piles,
on the contrary, have a constant cylindrical section.
A wide range of types, sections and sizes of poles for different uses is available, based on different regulations in force in
each Country.
Cada poste ou estrutura de suporte deve ser projetado para cargas impostas sobre ele pelos cabos condutores (o peso do
cabo condutor, bem como as cargas dinâmicas devidas ao vento e acumulação de gelo, e os efeitos da vibração).
Os postes de concreto armado centrifugados são muito utilizados como suporte para as linhas telefônicas e para as linhas
aéreas de transmissão e distribuição elétricas de média e baixa tensão.
As estacas de concreto armado centrifugado tem seção transversal de forma anelar preenchida com concreto e armadura
de barras de aço. Os elementos chamados de postes normalmente têm formato tronco-cônico, mais fino em uma das extremidades. Ao contrário, as chamadas estacas, têm seção cilíndrica constante.
Há uma considerável variedade de tipos, seções e dimensões de estacas/postes para diversos usos, e em função dos
diferentes normas nacionais em vigor.
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7.A BATTERY MOULD
FÔRMAS EM BACTERIA
1
HSSEL )|H
Battery formworks for poles (with standard reinforcement) mainly consist of:
- a base framework manufactured from longitudinal and transverse commercial profiles of huge thickness, suitable to bear
the effects of vibration;
- the required number of cavities with a tray-shape (having a fixed dimension square section, with the minimum slope required for demoulding);
- the corresponding set of “double-face” casting separators (flat at one edge and tapered at the other one);
- vibrating installation and accelerated curing installation.
This battery production system offers great advantages in terms of production output, speed and quality of mass-produced
pre-cast poles.
These formworks can also be equipped with stressing/slackening heads to produce pre-stressed poles.
As fôrmas em bateria para a fabricação de estacas (com armadura passiva) são constituídos por:
- Uma estrutura de base construída com perfis comerciais longitudinais e transversais, de grande espessura, apropriados
para suportar os efeitos da vibração;
- O número necessário de bandejas em forma de tanque (seção quadrada de medida fixa, com pequena inclinação
necessária para a desforma);
- O conjunto de separadores "dupla face" (planos numa extremidade e afunilados no lado oposto);
- Instalação de vibração e instalação de cura acelerada.
Este sistema de produção em bateria oferece notáveis vantagens em termos de elevadas quantidades, velocidade e qualidade de produção de estacas.
As fôrmas em bateria para estacas podem ser equipadas cabeceiras de protensão/desprotensão para produzir estacas
protendidas.
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7.A BATTERY MOULD
FÔRMAS EM BACTERIA
2
HSSEL )|H
Also battery formworks for the production of poles are used at best alongwith specifically designed operating machines which
can ensure the best results in terms of production and quality standards. In this specific case a self-propelling vibratingfinishing machine is to be used. It slides along rails while performing its functions of pouring, compacting (vibrating) and
smoothing the concrete mix (recommended 5-6 cavities/trays at a time), with a thoroughly automatic cycle (pre-set
according to the vibration pitch).
The same machine will later also unwind and lay down the PVC insulation wrap along the whole formwork.
The vibrating-finishing machine is fed at best by a vertical downpouring bucket, equipped with a tilting handle on top for
hooking by the O.H.T. crane and an opening at its bottom with two synchronized gates, enabling the vibrating-finishing
machine to go on working uninterruptedly.
A produção de estacas em fôrmas tipo bateria pode ser melhorada com a complementação por máquinas dedicadas que
garantem mais elevados padrões de produtividade e qualidade. Neste caso se trata de uma máquina acabadora/vibradora
autopropelida, sobre trilhos, com a função de distribuição, compactação, e alisamento do concreto (5 tanques/fôrmas de
cada vez) com um ciclo completamente automatizado (predefinindo a frequência vibração).
A mesma máquina também coloca a lona de cobertura sobre toda a fôrma.
A acabadora/vibradora é alimentada por uma caçamba de descarga vertical, com alça de acoplamento à ponte-rolante no
topo, e bocal inferior composto por duas aberturas sincronizados, permitindo à máquina trabalhar ininterruptamente.
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7.B CENTRIFUGE / SPINNING MACHINE
MÁQUINAS CENTRÍFUGAS
3
{EG|NF
Concrete spun poles are produced by means of spinning machines in which moulds are inserted to be spun. The process
is complete indeed with a set of other machines and specific accessories.
Basically such machines are meant for the production of pre-stressed or reinforced concrete cylindrical spun poles for
foundations or other applications. They ensure the maximum flexibility of production to manufacture concrete products
having regular shape, of any length and size, according to the required Standards.
Poles are designed and manufactured with particularly high concrete strength and tight tolerances; most often they are
cylindrical, hollow inside and uniform in thickness. However, different moulds can be inserted of any shape (circular,
square, hexagonal, octagonal, and decorative).
The possibility of working with the lowest water/cement ratio enables the manufacturer to increase the final resistance of
the concrete without jeopardizing its compactness and adherence to the internal steel reinforcement.
As estacas centrifugadas de concreto são produzidas com a utilização de máquinas centrífugas onde são colocados os
moldes a serem centrifugados. O ciclo de produção é completado com a utilização de uma série de outras máquinas e
acessórios específicos.
Essencialmente estas máquinas centrífugas são projetadas para a pré-fabricação de estacas cilíndricas centrifugadas,
protendidas ou com armadura frouxa, para fundações ou outros usos. Elas garantem a máxima flexibilidade de produção
para a fabricação de produtos de concreto com forma regular, de diversas larguras e comprimento, de acordo com as
normas exigidas.
As estacas são projetadas e fabricadas para garantir uma elevada resistência do concreto e tolerâncias dimensionais
mínimas. São geralmente de forma cilíndrica, oca no centro, e com espessura constante, mas pode-se variar as fôrmas
para obter outros formatos (circular, quadrada, hexagonal, octogonal, e outras formas decorativas).
A possibilidade de trabalhar com uma relação água/cimento muito reduzida permite aumentar a resistência final do
artefato, sem comprometer a sua compacidade e a aderência à armadura de aço no interior.
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4
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Preparation stages:
1. CONCRETE BATCHING
The concrete output quality of the batching plant is pivotal in the production of concrete spun poles. The concrete mix is
especially designed for such elements and constantly controlled, as it has to be extremely resistant, durable and waterproof
in any environment, even the most aggressive ones.
2. REBAR PROCESSING:
Pre-stressed concrete steel wires are automatically machine cut to the desired size and grips are placed for pre-stressing.
They are transferred to the filling area and attached to the head flanges of the mould. At the same time, tailor-made cages
are automatically machine welded with longitudinal and spiral wires (by cage-making machines).
Etapas de preparação:
1. CONCRETO
Na produção de estacas centrifugadas de concreto é essencial a qualidade do concreto produzido na central de concreto.
A mistura de concreto é especialmente concebida para tais elementos e constantemente controlada, pois tem de ser extremamente resistente, durável e impermeável em qualquer ambiente, mesmo os mais agressivos.
2. PREPARAÇÃO DA ARMADURA
Os fios de aço para a protensão são automaticamente cortados na medida com uma máquina especial e são fixados aos
terminais de pré-tensionamento. Eles são transportados ao longo das fôrmas e são fixados às flanges nas extremidades das
mesmas. Simultaneamente, as barras longitudinais e espirais, são soldadas à máquina.
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5
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3. MOULD PREPARATION AND CONCRETE CASTING:
Before casting, the moulds manufactured for the different sizes of poles are accurately cleaned (brushed) from debris of the
previous casting and sprayed with demoulding agent /oil.
The moulds for spun poles consist of two hinged halves. The lower half mould is positioned on special supports and a small
quantity of concrete is poured inside to provide a “base” for the cage to be placed. Longitudinal strands and conical spirals
are introduced into the mould and the head flanges are fixed. The concrete is distributed to fill the lower half mould by using
a mobile hopper sliding on rails or an injection pump or other casting devices. Once the filling operation is complete, longitudinal edges for half moulds connection are cleaned and pneumatic screwers finally tighten the special closing bolts.The
pre-stressing strands/steel wires are placed and tensioned according to the pattern and specifications foreseen for the
specific project, by means of a hydraulic pump and properly sized cylinders. Strands are stressed one by one by means of
a tightener (a special hydraulic cylinder) ensuring the elongation evenness. The mould is then closed and suitably locked,
ready to be placed inside the spinning machine.
3. PREPARAÇÃO DAS FÔRMAS
Antes da concretagem, os moldes, construídos para diferentes tamanhos de estacas, são cuidadosamente limpos,
escovando-se os resíduos de concreto anterior e pulverização o desmoldante.
Os moldes para estacas centrifugadas são constituídos por duas metades articuladas. A metade inferior da fôrma é colocada sobre um suporte especial. É posta em uma pequena quantidade de concreto como "base" para o posicionamento da
armadura. Os fios são dispostos ao longo do comprimento e espirais cônicas são introduzidas no molde antes de fixar as
flanges nas extremidades. O concreto é distribuído na metade inferior da fôrma através de uma caçamba móvel que desliza
sobre trilhos. Alternativamente pode ser usada também uma bomba de injeção e outros dispositivos de lançamento. Após
o lançamento do concreto, as abas longitudinais que ligam as duas metades da fôrma são limpas e fechadas com parafusos
especiais e chave de fenda. Os fios / cabos de aço de pré-tensionamento são posicionados e esticados de acordo com as
especificações estabelecidas para cada projeto, utilizando uma central hidráulica e um cilindro hidráulico adequadamente
dimensionado. Os fios são tensionados um a um através de um tensor (cilindro especial), que assegura um alongamento
uniforme. O molde é então fechado e trancado convenientemente, para ser posteriormente introduzido no centrifugador.
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6
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4. PRODUCTION:
The spinning machine starts rotating after the mould has been located on its seat by the overhead travelling crane. Olmet
spinning machines are programmable with different spinning speed and time cycles (by an electronic control system for manual
and automatic operation). A sound-proofing structure can be applied to reduce the noise level of the spinning machine.
After spinning, the concrete reaches the maximum density and the residual water/cement ratio is very low. To ensure the
required concrete strength and to reduce the production time, accelerated curing is implemented. By means of bridge crane
(using a crane-beam), the mould is placed inside special curing chambers (equipped with thermo-electric probes) and steam is
injected in to speed up concrete curing.
5. DEMOULDING AND CLEANING
Once the curing stage is over, the bridge crane places the moulds in the removal area to be rotated and unlocked; eventually the
concrete poles are demoulded. The machine includes rolling cradles for mould rotation, vices group with jaws, guide equipment
for pole thrust, hydraulic cylinders for half-mould separation and vibrating units. Some types of poles require polishing by trowel
at their base. The finished products can be stacked for further natural curing. At this stage they are ready for Quality Control
tests, labelling and delivery.
3. PRODUÇÃO
A centrífuga começa a girar após a fôrma ser corretamente posicionada sobre ela por meio de uma ponte rolante. As centrífugas
Olmet Italy são programáveis para os ciclos de velocidade e rotação (equipadas com um sistema de controle eletrônico para a
gestão automática e manual de todo o ciclo). Também pode ser aplicada uma estrutura para silenciar a máquina, para reduzir
os níveis de ruído. No final do ciclo de rotação, o concreto atinge o máximo de densidade e a proporção residual água/cimento
é muito baixa. A fim de assegurar a necessária resistência do concreto e para reduzir os tempos de produção, é utilizado o cura
acelerada. Com o uso de uma ponte rolante (usando um balancim), a fôrma é colocada numa câmara de cura, é injetado a
vapor para acelerar o processo de cura (temperaturas e tempos de ciclo de maturação são regulados por meio de sensores
termoelétricos).
4. DESFORMA E LIMPEZA
Depois de completamente curado, com uso da ponte rolante transfere-se a fôrma para a estação de desforma, em que os
moldes são abertos e girados. A centrífuga está equipada com berços rotativos para a rotação da fôrma, garras, guias para
empurrar, cilindros hidráulicos para a separação (abertura) das duas meias fôrmas, vibrador. Alguns tipos de estacas requerem
operação de alisamento na base por meio de espátula. Os produtos finais podem ser armazenados e guardados para uma cura
adicional à temperatura ambiente. Neste ponto, eles estão prontos para a verificação do Controle de Qualidade, rotulagem e
entrega.
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MAGNETIC SYSTEMS
SISTEMAS MAGNÉTICOS
NEED SSD
M.A
“PR” series - Série “PR” - xIHLL “PR”
M.A.1
Base types - Versões - kJFBSFDI SIHJLL
M.A.2 “PR-” typical accessories - Accessórios padrão “PR-” - [LCBSDI
UB_CMIUEOPQLI BTBHOWBS@FLR “PR-”
M.B
“UNI” series - Série “UNI” - xIHLL “UNI”
M.C
“COMBI” series - Série “COMBI” - xIHLR “COMBI”
M.D
“WINDOR” series - Série “WINDOR” - xIHLR “WINDOR”
M.E
“CHAMFER” series - Série “CHAMFER” - xIHLR “CHAMFER”
M.E.1
“GF” series - Série “GF” - xIHLR “GF”
M
M.A “PR” SERIES
SÉRIE “PR”
1
SG “PR”
M
“PR” series, rapid and rational formwork systems, with integrated magnets for the production of quality panels.
The system offers many applications: it has been systematically used for years by pre-casting companies with excellent
results.
The PR mostly consists of an external steel box, an integrated push button for activation and deactivation and an embedded
permanent magnet.
Strength of adherence (magnetic force): 600 to 2100 kg.
Therefore, the PR is the basic device for assembling shutters or casting separators made of steel, wood and aluminum.
The PR system is produced in 4 models.
Séries “PR”, Sistemas rápidos e racionais de equipamentos de fôrmas, com ímãs integrados para produzir painéis
de qualidade
O sistema oferece inúmeras aplicações, há muitos anos, de fato, é utilizado sistematicamente nos estabelecimentos de
produção com ótimos resultados.
O PR é constituído, principalmente, de uma fôrma externa de aço, com botão de ativação e desativação integrado e ímã
permanente encaixado.
Força de adesão de 600 ÷ 2100 kg.
absoluta.
O sistema PR é produzido em 4 versões.
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M.A “PR” SERIES
SÉRIE “PR”
1
SG “PR”
M
“PR” series, rapid and rational formwork systems, with integrated magnets for the production of quality panels.
The system offers many applications: it has been systematically used for years by pre-casting companies with excellent
results.
The PR mostly consists of an external steel box, an integrated push button for activation and deactivation and an embedded
permanent magnet.
Strength of adherence (magnetic force): 600 to 2100 kg.
Therefore, the PR is the basic device for assembling shutters or casting separators made of steel, wood and aluminum.
The PR system is produced in 4 models.
Séries “PR”, Sistemas rápidos e racionais de equipamentos de fôrmas, com ímãs integrados para produzir painéis
de qualidade
O sistema oferece inúmeras aplicações, há muitos anos, de fato, é utilizado sistematicamente nos estabelecimentos de
produção com ótimos resultados.
O PR é constituído, principalmente, de uma fôrma externa de aço, com botão de ativação e desativação integrado e ímã
permanente encaixado.
Força de adesão de 600 ÷ 2100 kg.
absoluta.
O sistema PR é produzido em 4 versões.
S,0.. “PR”, 2302, . /0*13.+2, ~/*-~+2, .3,2 ~ 30~,++2. *«+.3*. - .«~3~-,+.
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PRSQ
perpendicularidade das fôrmas.
Adequado para espessuras de lançamento mín. 200 mm. máx. 450 mm.
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M.A “PR” SERIES
SÉRIE “PR”
4
SG “PR”
M.A.2 “PR-” typical accessories - Accessórios padrão “PR-” ./~2, 1~/-,13., ~~0~*+. “PR-”
M
PRSQLA
with no.2 M16 screws, quality 8.8, with increased section washer. Screw and washer are galvanized..
It is suitable for casting thickness ranging from min. 200 to max. 450 mm.
PRSQLA
M16 qualidade 8.8 com arruela de seção aumentada. Os parafusos e as arruelas são zincados.
Adequada para espessuras de concretagem mín. 200 mm. máx. 450 mm.
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M.D “WINDOR” series
11 Série “WINDOR”
S,0. “WINDOR”
M
three-layers façade walls.
mono-layer and three-layers front panels.
manufactured using reinforced steel of huge thickness and equipped with lifting hooks for over head travelling crane.
•
Minimum size which can be manufactured: 350 x 350 mm.
•
Maximum size which can be manufactured: 3.500 x 4500 mm.
•
Casting thickness: from 80 to 450 mm.
•
Available on request also with different slope on each side.
Série WINDOR, criada para os produtores de paredes pré-acabadas para edifícios residenciais. A série WINDOR
é planejada especialmente para criar os furos para portas e janelas em painéis de fachada, sejam eles mono-camada ou
a três camadas.
aço reforçado de forte espessura, e vem com ganchos de içamento com a ponte-rolante (carro-ponte).
•
Dimensão mínima realizável 350 x 350 mm.
•
Dimensão máx. realizável 3.500 x 4500 mm.
•
Espessura da concretagem de 80 a 450 mm.
•
Podem ser fabricados inclusive com inclinação inversa em face dupla.
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mLFL_@MaFDG SDCBMFRI_DG H@N_IH 350 x 350 __.
•
m@UJL_@MaFDG SDCBMFRI_DG H@N_IH 3.500 x 4500 __.
•
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•
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manual informativo - Castelfranco Veneto

ELECTRIC MOTORS WITH ONBOARD INVERTER

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