Brochure - Gerber Maschinenbau

René Gerber AG
Werkstrasse 35
CH-3250 Lyss (Switzerland)
Telephone ++41 32 384 14 87
Telefax ++41 32 384 32 85
[email protected]
www.gerber-maschinen.ch
A d d i t i o n a l p ro d u c t s :
Brush-Polishing Machines
Types BP-MX
Profile Master NOVAGRAPH IV
The technique of brush polishing has been performed by
The BP-MX machines utilizes several types of technical
GERBER MASCHINENBAU for over 50 years. Initially Gerber
brushes, creating during the honing/polishing operation
machines were used for the shaping and polishing of rubies
a repeatable erosion of the material. For deburring applica-
used in watches. Diversity followed as Gerber became a lea-
tions a brush with coated bristles is used. A special
ding supplier of machines for the indexable cutting tools
diamond paste applied to a natural brush is used for preci-
industry with tools made of carbide, ceramic, PCD, & PCBN.
sion edge preparation and polishing applications.
Years of working with various end-users and the evolution of
Face Polishing Machines for Sapphire and
other hard materials
the machining processes has led to the launch of the BP-MX
Expanding mandrels TORAXOR
series. This new generation of modular machines, in addition
Centres MABEX with exchangeable carbide
ball tips
to known processes, allows precision deburring in wet and
dry modes.
Module BP-MX
Table (small)
4 x Ø 120
Brush
Ø 300
Power
2,2 kW
Table (large)
2 x Ø 250
Cooling by
circulating air
3 x Ø 210
4 x Ø 170
Basic Machine
BP MX
5 x Ø 140
Power
2,2 kW
Cool air
cooling
Brush
Ø 380
Power
3,0 kW
6 x Ø 120
Liquid cooling
7 x Ø 100
Automatic brush
measurement
Automatic
Paste feeder
Automatic
Table indexing
Power
4,0 kW
8 x Ø 90
Voltage≠
3 x 400 V + N + E
10 x Ø 75
PT 5 x Ø 140
Basic Machine
COMBI
Brush
Ø 380
Various planetary
tables
RT 10 x Ø 25
Various revolving
tables
Brushes
Ø 380
Ø 420
Ø 500
Yo u r re p re s e n t a t i ve :
Brushing-Polishing Machine
BP-MX
Deburring
Edge Preparation
Polishing
Consistent-Simultaneous
edge radiusing, deburring and top polishing
H AA UI N
P TFME EA RT K
M
UM
R EA SL E
•• Modular
allows
specific anwenderspezifische
configuration to
Modulareconcept
Bauweise,
ermöglicht
suit user application
Konfiguration
• Changeable tables with the COMBI version allows
• Wechselbare Poliertische der COMBI-Version erlauben
maximum flexibility
höchste Flexibilität
• Wet and dry machining possible
• Trocken– und Nassbearbeitung möglich
• Automatic compensation of brush wear allows
• Automatische Kompensation des Bürstenverschleisses
constant results
•• Verschiedene
Kantengeometrien
erzielbar
Various edge geometries
can be achieved
•• Vollständig
eingehauster
Fully enclosed
work area Arbeitsbereich
•• Einfache
Bedienerführung
Touch panel
screen allows durch
simpleTouchpanel
user interface
T
TE
EC
CH
HN
N II C
SA
C LH EC HMAERRAKCMT AE LR EI S T I C S
Planetary
polishing table
Planeten-Poliertische
from
2
carriers with Ø250mit
mm
von 2 Werkstückträgerplatten
Ø250 mm
through
10
carriers
of
Ø75
mm
bis 10 Werkstückträgerplatten mit
Ø75 mm
Revolving
rotary tables, ex.
Revolver-Poliertische
•
10
rotary
parts
horizontally
with a bis
maximum
• 10 Rotationsteile
horizontal,
zyl. Schaft
Ø25 mmwork
und area
of 70 mm x 70 mm
and
cyl.mm
shank max. Ø25 mm.
Bearbeitungsbereich
Ø70
x 70
12 rotary parts
45˚ forfür
cyl.zyl.
shaft
• 12•Rotationsteile
45˚@geneigt
Schaft
• 4 rotary parts
0-45˚
tiltable with
shaft
• 4 Rotationsteile
0-45˚
schwenkbar
für cyl.
zyl. Schäfte
• 6 horizontally
rotatingfür
parts
• 6 Rotationsteile
horizontal
HSKfor
63HSK 63
• 6 rotary parts
tiltedfür
forHSK
HSK63
63
• 6 Rotationsteile
30˚30˚
geneigt
• etc.
• usw.
Z-axis
travel
Weg der
Z-Achse
Flat and patterned components are
simultaneously brushed on a planetary
polishing table. The rotary motions of
table, workpiece and brush can deburr
the edges or produce a controlled radius
along workpiece edges. The entire top
surface is also polished during this
process.
For rotary parts we have developed
various rotary tables. There are tables
available with fixed or adjustable tilting
spindles. This includes conventional
cylindrical or HSK workholding.
300
300 mm
mm
Variable
brush
speed
Stufenlose
Drehzahl
der Bürste
60-600
60-600 U/min
U/min
Brush
motor power
Nennleistung
des Hauptmotors
2,2-4,0
2,2-4,0 kW
kW
Table
speed
Drehzahl
der Tische
2-speeds,
with
frequency
converter
2-stufig,
mit
FU programmierbar
Coolant
Kühlung des Arbeitsbereiches
air or liquid
options
Luftcoolant
oder Flüssigkeit
Programs
exporting
capabilities
Bearbeitungsprogramme storage and
speicherund exportierbar
Width/Depth/Height
1130/950/1810
Breite/Tiefe/Höhe
1130/950/1810 mm
mm
Weight
Gewicht
670
670 kg
kg
Power
Supply
Elektrischer
Anschluss
Color
Farbe
3x400V+N+PE,
3x400V+N+PE,50/60
50/60 Hz
Hz
RAL
grey, RAL
RAL5010
5010enzianblau
cyan blue
RAL7037
7037dust
lichtgrau,
und
light grey
und RAL
RAL 7035
7037 staubgrau
Specifications subject to change
Full
Radius
Exakter
Radius
Flat
Trompetenform
Waterfall
Wasserfall
Durch
Verändern
derof
Maschinen-Parameter
und Einsatz
Through
alteration
the machine parameters
and using
unterschiedlicher
lassen
sich contours
different brushesBürsten-Materialien
it is possible to create
various
verschiedene
and shapes. Kantengeometrien erzielen
PPRROODDUUC KT TI O
I ON N ES XB AE M
I SPPL IEE L
Rotor
(outer and inner) 45 x 7,5 and Ø 37 x 7,5 mm
Teilebezeichnung
XY
Material
Powder Metal
Material
AB
Planetary
table
6 x00
Ø x120
Dimension
00 mm
mm
Process
Deburring R 0,05/0,15
Planetentisch
6 x Ø 120 mm
mm
Cycle
Time
and
load/unload
1,5
min/1
min
Arbeitsgang
?
Parts
per hour, both sidesEntladezeit
288 and
360 pcs
Bearbeitungszeit/Lade3 min/1
min
Produktion pro Stunde
X Stk.