Autoeuropa - Ordem dos Economistas

“ A Crise Económica e Financeira : Que Saídas?”
Executive Director - Mr. Andreas Hinrichs
Autoeuropa
Autoeuropa
History
VW Sharan
SEAT Alhambra
VW Eos
VW Scirocco
Autoeuropa
1991
Joint Venture between
and
SEAT Alhambra and Ford Galaxy.
Total investment: 1.970 Mio €.
1995
MPV Start of production (SOP).
1999
for the production of VW Sharan,
takes over 100% ownership of Autoeuropa.
2000
MPV Facelift I.
2003
MPV Facelift II.1 000 000 units produced.
2004
Official announcement: VW Eos to be produced at AE.
Investment: 600 Mio €.
2005
Start of production VW Eos (pre-series).
2006
End of production (EOP) Ford Galaxy.
Official announcement: New VW Scirocco to be built at AE.
2008
Start of production (SOP) VW Scirocco.
Autoeuropa
Facts & Figures
Plant Information
Municipality:
Palmela
District:
Setúbal
Plant:
Industrial park:
Total:
Employees:
Female:
Age (avg.):
Autoeuropa
1.100.000 m2
900.000 m2
2.000.000 m2
3 000 MA
9.3%
35
Automotive Market Sales – Jan 2008
Comparison with January 2007
Western Europe
-19 %
Great Britain
-21 %
Spain
USA
-50 %
-36 %
Autoeuropa
Asia
Italy
-13 %
Brazil
-22 %
Source : Automotive News
Germany
-7 %
Russia
-18 %
-9 %
Consumer and Industry confidence level
European Community
10
Industry
5
0
-5
-10
-15
-20
Autoeuropa
Consumer
2005
2006
2007
2008
Source : European Community
Outlook 2009
Autoeuropa
Flashback 2008
Volume 2008
22,0%
Market
Germany
NAR
21,0%
(20 537)
(19 703)
11,0%
(10 282)
46,0%
(43 578)
Sharan
Autoeuropa
Alhambra
Eos
Scirocco
Total
26.611
15.585
%
28,3%
16,6%
Great Britain
France
Austria
Spain
Belgium
Italy
Switzerland
Greece
Australia
Netherlands
9.576
6.756
6.110
3.825
3.441
2.880
2.781
1.943
1.892
1.811
10,2%
7,2%
6,5%
4,1%
3,7%
3,1%
3,0%
2,1%
2,0%
1,9%
Portugal
1.340
1,4%
Sweden
China
Argentina
RoW
630
532
379
8.008
0,7%
0,6%
0,4%
8,5%
94.100
100%
Total
th
ow
Gr
Vi
sio
n
A Strategy based on Continuity
Consolidation
Autoeuropa
Our Vision
The most attractive Volkswagen Plant
1. Maximum Quality and Productivity
2. Flexibility of Infrastructures
Flexible Lines concept
3. Flexibility of Product
Focus on niche products and production
volume peaks.
4. Flexibility of Resources
A company with adaptability.
Autoeuropa
Growth and Consolidation
Pursuing the Investment Plan 2008 – 2010
Flexible
Production system:
1-Line Concept
4 Products
Business Plan
541 Mio €
Doubling the daily
production capacity
Autoeuropa
Planning of the
MPV Successor
Growing employability
Flexibility
Breathe with the market
Week 6+1
(> Production)
Week 5+2
(Standard)
Week 4+3
(< Production)
Production Year
Autoeuropa
Growth and Consolidation
Frontloading
Product Development
Concept
Development
Concept
Assurance
Series
Preparation
SET’s
“Simultaneous Engineering Teams” incorporation of AE’s Engineers
Autoeuropa
MIT
“Special Training Program Senior Engineers”
Engineering Design and Advanced Manufacturing
Autoeuropa
ATEC - Young Engineers Program
“High Potentials for Autoeuropa”
U. Nova
U. Porto
I.S. Técnico
ISEL
Candidates Selection
“1st Get Together”
“To know each other“
Internships
Young Engineers Program
“Engagement”
Production Areas
Autoeuropa
Trainee Program
PEI
P&L G.M.
Quality
Politécnico Setúbal
Projects 2009
VW Production System
Actual:
Pilot Project:
Standard
Processes
Visualisation of
Processtandards
Sequência de Trabalho
Um ciclo
Tempo de
ciclo:
2.2
Estação:
minutos
55 LHS
Montagem Principal
EOS / SCIROCCO
HOUSING
250
560
TRINCO
2
3
1
5
4
8
8
7
400
2
1 4
80
3
HOUSING
6
80
Training Center
7
5
6
FLAPS
Standartization of
processes and
process times
Autoeuropa
SCIROCCO
EOS
Turno A
Turno B
Chefe Equipa: ______________________________
Data: ____/____/____
Chefe Equipa: ______________________________
Data: ____/____/____
Supervisor: ______________________________
Data: ____/____/____
Supervisor: ______________________________
Data: ____/____/____
Quality & Productivity improvement
Growth and Consolidation
Contributing Factors & Framework
New Technologies
• Product
• Process
Qualification
• Technical
• Behavioural
SUCCESS
Local Suppliers
• Develop existing
• Bring new
Autoeuropa
Flexibility
• Work Organization
• Overtime
Growth and Consolidation
Local Supplier : Logistic and Transportation Costs (Key-Factor)
Unique platform
Exclusive
components
Local supplier
network
Autoeuropa
Shared Platforms
Carry-over components
among different models
Shared supplier
network
Components
strategy for the
A-platform
Orientation of the suppliers
to the A-platform
producing Group plants
Growth and Consolidation
Local Suppliers
Peripherical Location
High transportation costs due to high transportation distances
Autoeuropa
Solution:
To supply parts from locations nearer to
Autoeuropa:
» Autoeuropa Industrial Park
» Palmela region
» Portugal
» Iberian Peninsula
» Western Europe
Growth and Consolidation
Local Suppliers
Volkswagen
To guaranty the sustainability and to increase the competitiveness of the
automotive industry in Portugal.
Autoeuropa
RSO (Regional
Sourcing Office)
Portugal
Automobilcluster
Portugal
Project GTDIA
(Gabinete Técnico para
o Desenvolvimento da
Indústria Automóvel)
Growth and Consolidation
Local Suppliers
Program to develop Portuguese suppliers, focusing on:
Quality
Productivity
Costs
GTDIA
Suppliers diagnosis and qualification
Development of specific competencies with regard to
process quality, standards and continuous improvement.
Coordination and relationship of expertise
Portuguese Suppliers – Global Suppliers
Autoeuropa
Thank you for your attention.
Lisbon,27th
5th of
Lisbon,
ofFebruary
February2009
2009
Autoeuropa