Produktentwicklung und Produktionsgestaltung

Transcrição

Produktentwicklung und Produktionsgestaltung
Produktentwicklung und
Produktionsgestaltung - Spezialisierung
Inhalt
Industrial Origami
•
•
•
•
•
•
(Historical) roots
State of the art and basic operations
Make a fold
Make another fold and learn about
- mathematical origami,
- computational origami and
- technological origami
- applications, applications and more applications…
Benefits
Main Sources
Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
0
What is Origami?
Paper folding
associated mostly with Japan (origami means paper
folding in Japanese) but concurrent invention in different
parts of the world
USA
China
Spain
hobby, craft, art form
mathematical aspects
mathematics is not just numbers, also patterns and
shapes
basic mathematics to current research
(Historical)
roots
State of the
Art
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Mathematical
Origami
Computational
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Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
1
Industrial_Origami,
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Produktentwicklung und
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Basic forms (to be verified)
(Historical)
roots
1. Triangle
2. Rectangle
3. Dragon
4. Mill
5. Double square
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
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2
Bull moose, rattle snake and mule deer (by Robert J. Lang)
(Historical)
roots
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
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Orchestra and organist (by Robert J. Lang)
(Historical)
roots
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
4
Irish Elk with crease pattern (by Robert J. Lang)
(Historical)
roots
State of the
Art
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Tarantula (by Robert J. Lang)
(Historical)
roots
State of the
Art
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The six operations of Huzita‘s Axioms I/II
(Historical)
roots
State of the
Art
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The six operations of Huzita‘s Axioms II/II
and Hatori‘s 7th Axiom
(Historical)
roots
State of the
Art
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Source: Origami and geometric constructions; by Robert J. Lang,
Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
8
Make a fold…
(Historical)
roots
State of the
Art
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PEPG_Origami
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Industrial_Origami,
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Produktentwicklung und
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Make another one…
(Historical)
roots
State of the
Art
… and unfold!
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Prof. Dr.-Ing. C. Hentschel
10
4 simple Rules of Origami
(by courtesy of Robert J. Lang)
1.
2-colorability of crease patterns
(Historical)
roots
2.
Look at the directions of the folds at any given
vertex: the numer of mountain folds and the number
of valley folds always differ by 2
M – V ±2
State of the
Art
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3.
If you number the angles around a vertex, alternate
angles, all even numbered angles add up to a
straight line, and all odd numbered angels add up to
a straight line (always sum up to a straight line)
Mathematical
Origami
Computational
Origami
Technological
Origami
4.
Look how the layers stack: a sheet can never
penetrate a fold.
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February, 2008
Prof. Dr.-Ing. C. Hentschel
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Industrial_Origami,
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Properties of Crease Patterns - Rule 1:
2-colorability
(by courtesy of Robert J. Lang)
2-colorability
(Historical)
roots
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
12
Properties of Crease Patterns – Rule 3:
Angles around vertex
(by courtesy of Robert J. Lang)
Alternate angles around a vertex sum to a straight line
(Historical)
roots
State of the
Art
Make a fold
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3
2
4
1
6
5
1
2
5
6
4
3
Mathematical
Origami
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TED Conference
February, 2008
Prof. Dr.-Ing. C. Hentschel
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Properties of Crease Patterns – Rule 4:
No self-intersection
(by courtesy of Robert J. Lang)
No self-intersection at overlaps.
(Historical)
roots
CCFO
Ci
Fi,1
Fi,2
Fj
Ci
Fi,1
Fi,2
Fj
CUUCO
Make a fold
Cj
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CFFCO
Ci
Fi,1
Fj,1
State of the
Art
CFUCO
Fi ,2
Fj ,2
Cj
Mathematical
Origami
Ci
Fi,1
Fi,2
Fi,1
Fi,2
Cj
Fi,1
Fi,1
Fi,2
Fi,2
Cj
Ci
Computational
Origami
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February, 2008
PEPG_Origami
Prof. Dr.-Ing. C. Hentschel
14
Abstraction of the process:
Subject --- Tree figure --- Base --- Model
Subject
Tree
Base
Model
(Historical)
roots
State of the
Art
easy
Hard
easy
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How do you make a bunch of flaps?
Computational
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(by courtesy of Robert J. Lang)
TED Conference, February 2008
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Industrial_Origami,
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An exact folding sequence for dividing a square into thirds
(Historical)
roots
State of the
Art
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Source: Origami and geometric constructions; by Robert J. Lang,
Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
16
Folding sequence for dividing the central 90º angle into
sevenths
(Historical)
roots
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
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First 2 steps of Lang‘s scorpion, which entails a division of an
angle into sevenths
(Historical)
roots
State of the
Art
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Source: Origami and geometric constructions; by Robert J. Lang,
Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
18
Screen shot of the Origami Simulation
after one fold has been performed by dragging
the top left corner to the bottom edge of the
paper
(Historical)
roots
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
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Computer-generated folding sequences from ReferenceFinder
4 for locating the point (0,1/3) within a unit square.
(Historical)
roots
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
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The scorpion: folded base, finished model folded from this
base and photograph of the origami figure (by R. J. Lang)
(Historical)
roots
State of the
Art
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The scorpion crease pattern (by Robert J. Lang)
(Historical)
roots
State of the
Art
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A screen shot of the design screen for a scorpion using
TreeMaker 4.
(Historical)
roots
The light blue lines
define the tree; the
desired lengths are
entered as numerical
values
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
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A screen shot of the computed crease pattern for a scorpion
using TreeMaker 4.
Circles corresponding
to leaf nodes (terminal
flaps) are shown to aid
intuition
(Historical)
roots
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
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Screen shot of TreeMaker 5, showing the full crease pattern,
folded form, and the new Inspector for editing the design
(Historical)
roots
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
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What can Origami be used for in Industry?
(Historical)
roots
State of the
Art
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… collect solutions, in groups,
please!
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BMW-STUDIE COUPÉ MILLE MIGLIA
"Industrial Origami" im Innenraum der
Studie
Zwar wurde das Auto als Held für 1000
Meilen nur für die paar Stunden in Brescia
gebaut, doch so ein ganz klein wenig
Hintersinn hat die Studie doch – zumindest
was die Produktionstechnik angeht.
"Insbesondere im Innenraum haben wir viel
ausprobiert", sagt Bangle und spricht
von "Industrial Origami". Ähnlich wie bei der
japanischen Papierbastelei wurde das
gesamte Interieur der Studie, vom
Instrumententräger bis zum Mitteltunnel, aus
einem einzigen Edelstahlblech hergestellt,
das vorher von einem Laserstrahl angeritzt
und dann von Hand gefaltet wurde. So spart
man laut Bangle teure Presswerke, die
insbesondere eine Kleinserienproduktion oft
unrentabel machen. Und man gewinnt eine
ausgesprochen attraktive
http://www.spiegel.de/fotostrecke/fotostreckeOberflächengestaltung.
13764-2.html#backToArticle=415904
Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
(Historical)
roots
State of the
Art
Make a fold
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Origami
Computational
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27
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BMW-STUDIE COUPÉ MILLE MIGLIA
http://www.spiegel.de/fotostrecke/fotostrecke13764-2.html#backToArticle=415904
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28
Applications
(Historical)
roots
State of the
Art
Make a fold
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Mathematical
Origami
… see also:
http://www.langorigami
.com/science/airbag/air
bag.php4
Computational
Origami
Technological
Origami
Applications
Benefits
http://ttr.blog-city.com/origami__automobile_airbags.htm
Prof. Dr.-Ing. C. Hentschel
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Application: Airbag
(Historical)
roots
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Art
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Origami: Crash-Strukturen im Fahrzeugbau
Quelle: Unveröffentlichte Ideensammlung Czinki-Hentschel, 2008
(Historical)
roots
State of the
Art
Kfz-Anwendung
Erprobungsträger: Crash-Box
für Eisenbahn (Uni Wien)
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unterschiedliche Realisierungsformen…
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Industrial_Origami,
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Origami: Crash-Strukturen im Fahrzeugbau
Quelle: Unveröffentlichte Ideensammlung Czinki-Hentschel, 2008
(Historical)
roots
State of the
Art
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Deformationsprozess eines Audi A6 [34]
Applications
Frontschutzkonzept [59]
[34] Wallrich, M., Skript zur Vorlesung Fahrzeugtechnik, FH-Koeln
Prof. Dr.-Ing. C. Hentschel
[59] www.azt.allianz.de
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Applications
A model for an origami stent, in stainless steel.
Its width expands from 12 mm to 23 mm. In
practice, flexible materials are best in place of
steel, the makers say. (Courtesy K. Kuribayashi,
Z. You/University of Oxford)
(Historical)
roots
State of the
Art
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Origami – in den Adern…
Ein weiteres Einsatzgebiet für die OrigamiTechnik findet sich in der Medizintechnik. So
genannte Stents, Gebilde, die in die Blutgefäße
eingeführt werden um sie zu erweitern, werden
gefaltet und dehnen sich erst im Gefäß zur
gewünschten Größe aus.
Mathematical
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PEPG_Origami
33
Industrial_Origami,
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Applications
Origami – … und im Weltraum
(Historical)
roots
Doch auch für die Bearbeitung größerer Dinge,
die aus ziemlich festen Werkstoffen bestehen,
taugt Origami. Ein Unternehmer aus Northeim in
Niedersachsen nutzt die Methode, um Plexiglas
in Form(en) zu bringen. Er berechnet mit
Origami-Mathematik die zu faltenden Stellen,
erwärmt Plexiglasscheiben mit zwei
hochenergetischen Heizquellen und klappt sie an
den vorgesehen Stellen um wie ein Stück Papier.
Erfinder Wolf-Dietrich Hannecke hat die Methode
weltweit patentieren lassen. Und es rechnet sich.
Denn normalerweise braucht man zur
Herstellung von Plexiglasobjekten
Spritzgussformen. Eine sehr kostspielige
Angelegenheit. Durch die auf Origami basierende
Methode werden Formen überflüssig. Ein echt
geldwerter Vorteil.
State of the
Art
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http://www.space.com/php/multimedia/imagedisplay/img_display.php?pic=origami_eyeglass_020220_02.gif
&cap=The%20proposed%20100meter%20Eyeglass%20telescope%20could%20point%20into%20space%20
or,%20as%20this%20example%20shows,%20back%20at%20Earth.
Prof. Dr.-Ing. C. Hentschel
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Applications
(Historical)
roots
State of the
Art
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Computational
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http://www.origami-resource-center.com/origami-science.html
Prof. Dr.-Ing. C. Hentschel
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Applications
(Historical)
roots
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
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36
Applications
(Historical)
roots
State of the
Art
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Origami-House
(Historical)
roots
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Applications: Furniture
(Historical)
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Prof. Dr.-Ing. C. Hentschel
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Origami-Table
(Historical)
roots
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The Industrial Origami "smiles" are stamped into an 18 gauge
steel plate by turret-punching
The Industrial Origami "smiles" are
cut into ¼" steel plate with a high
speed laser. Industrial Origami
"smiles", are subsequently pulled
into engagement, creating the
patented load-bearing edge-to-face
overlap that alternates from smile to
smile.
(Historical)
roots
State of the
Art
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Prof. Dr.-Ing. C. Hentschel
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Origami in der Blechumformung?
Quelle: Unveröffentlichte Ideensammlung Czinki-Hentschel, 2008
(Historical)
roots
State of the
Art
Blechumformtechnik
Origamitechnik
Sicken
=?
Falzen
=?
Bördeln
=?
Make a fold
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usw.
Computational
Origami
Quelle:
http://images.google.de/imgres?imgurl=http://meisterschule.regionkaiserslautern.de/fst/homekb/grafiken/diagramm.jpg&imgrefurl=http://meisterschule.regio
nkaiserslautern.de/fst/homekb/sicken.htm&h=400&w=410&sz=12&hl=de&start=6&um=1&
usg=__c7KNqdcJi1wXpOUicF9bTTGNyCM=&tbnid=D_YjE8Iwq8tEHM:&tbnh=122&tbnw
=125&prev=/images%3Fq%3DSicken%26um%3D1%26hl%3Dde%26rlz%3D1G1GGLQ
_DEDE294%26sa%3DG
Prof. Dr.-Ing. C. Hentschel
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Origami for Fast Food
(Historical)
roots
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Art
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Multimedia-Origami
(Historical)
roots
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Art
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Origami in der Mode
(Historical)
roots
State of the
Art
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Origami in der Mode
Quelle: Unveröffentlichte Ideensammlung Czinki–Hentschel, 2008
(Historical)
roots
Tragetuch…
State of the
Art
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Buff…
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... and many more..........
(Historical)
roots
State of the
Art
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Computational
Origami
Technological
Origami
Applications
Benefits
Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
47
Industrial_Origami,
Seite
Produktentwicklung und
Produktionsgestaltung - Spezialisierung
Benefits
Reducing the number and cost of components and joining operations
Simplifying and reducing the cost of manufacturing including stamping
and assembly
Simplifying and reducing the cost of shipping and storage
(Historical)
roots
State of the
Art
Make a fold
Increasing precision
Learn about
Reducing the time and cost of prototyping
Mathematical
Origami
Reducing weight under certain circumstances
Computational
Origami
Teaching mathematical thinking through origami
Technological
Origami
Connections in art, music and science!!!
Applications
…
Benefits
Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
48
In case you are interested to do more reseach on Origami, ….
(Historical)
roots
State of the
Art
Make a fold
…please, contact Prof. Hentschel!
Learn about
Mathematical
Origami
Computational
Origami
Technological
Origami
Applications
Benefits
Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
49
Industrial_Origami,
Seite
Produktentwicklung und
Produktionsgestaltung - Spezialisierung
Main Sources (accessed in February 2010)
http://www.langorigami.com/
http://www.ted.com/index.php/talks/robert_lang_folds_way_new_origami.html
http://www.industrialorigami.com/home.cfm
http://www.origami-resource-center.com/origami-science.html
http://newmedia.purchase.edu/~Jeanine/origami
… more to come…
AND:
I thank my elder son Moritz Wilksch for the inspiration and the support in
folding about 3647 models in 2008 when he was 10 - while I did about 5…..
Claudia Hentschel
Prof. Dr.-Ing. C. Hentschel
PEPG_Origami
50
Industrial_Origami,
Seite

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