RFID in the Lufthansa Technik Group

Transcrição

RFID in the Lufthansa Technik Group –
Technology for Logistics and Maintenance Processes
Agenda
Company Profile
RFID Approach
Current use-cases of RFID
Permanent Parts Marking
Upcoming Applications
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February 21st, 2012, Seite 2
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2010 Lufthansa
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Services.
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The Lufthansa Group
Five business segments.
Passenger Transportation
Air Freight
Maintenance, Repair, Overhaul
Catering
IT Services
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2010 Lufthansa
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Company
Speaking aviation as native language.
Product Divisions:
Maintenance
Overhaul
Engine Services
Component
Services
Landing Gear
Services
VIP & Executive
Jet Solutions
Logistics for MRO needs
Being a 100% subsidiary of Lufthansa Technik, we combine the
experience and the capabilities of a global logistics provider with the
trusted knowledge of the aviation industry
Specifically designed and optimized solutions for all logistics
concerns of the Aviation / MRO industry
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2010 Lufthansa
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Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
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Agenda
Company Profile
RFID Approach
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Copyright ©
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2010 Lufthansa
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Technik AG.
Logistik
Services.
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Approach to using RFID technology
Aircraft
Maintenance
Services
2005
Aircraft
Component
Services
2006
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2010 Lufthansa
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Technik AG.
Logistik
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2007
2008
Focusing on repairable spare parts
Supplier
Internal
Repair-Shop
Airline
External
Repair-Shop
serviceable parts
unserviceable parts
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Copyright ©
© 2011
2010 Lufthansa
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Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
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and disclaimer
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LHT Component Service
LRU pooling
The Lufthansa Technik Component-Pool:
Approx. 120.000 Units in stock (Reserve)
20.000 different Part numbers
Value: approx. 1,2 Bill. Euro
Flight Management Guidance
& Envelope Computer
Smoke Detector
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Copyright ©
© 2011
2010 Lufthansa
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Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
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Multipurpose Control Display
Aircraft Battery
Galley Oven
Coffee Maker
Reasons for permanent RFID marking
Simplification of data collection
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Copyright ©
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2010 Lufthansa
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Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
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restrictions and
and disclaimer
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last page.
page.
Reasons for permanent marking
RFID directly on parts promises high potential
Supporting on-board processes
Aircraft Configuration Management
periodic checks for completeness and expiration date
Supporting maintenance processes
parts identification while installed and w/o line of sight
simplifying handling and documentation of parts w/o serialization
Supporting logistics processes
accelerated receipt at delivery points
proactive notification about upcoming parts
Standardization of parts processes
simplification of quality & certificate checks
assisting & promoting paperless processes
liquidation of cross media transactions
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2010,
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Copyright ©
© 2011
2010 Lufthansa
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reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
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to restrictions
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and disclaimer
disclaimer on
on last
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page.
Current RFID usage
Marking accompanying paper with smart labels
Type:
Rafsec DogBone
Frequency:
UHF, 860 MHz bis 960 MHz
Producer:
UPM Raflatac
Storage capacity chip:
96 bit, re-writeable
Stored Data:
15-digit smart label-ID
Smart:
unambiguous smart label-ID
offered as rfid-number und barcode
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Copyright ©
© 2011
2010 Lufthansa
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reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
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to restrictions
restrictions and
and disclaimer
disclaimer on
on last
last page.
page.
Agenda
Company Profile
RFID Approach
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RFID in theTechnik
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2010,
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Copyright ©
© 2011
2010 Lufthansa
All rights
reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
Subject to
to restrictions
restrictions and
and disclaimer
disclaimer on
on last
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page.
Current RFID usage
Transition Point between Aircraft removal and Repair Shop
Process benefits of RFID enhancement
automatic identification of packed parts at the central
transition point
no sight-contact / unwrapping needed
electronic / no media conversion
Implemented application
start-of operation in 2008 on our site in Hamburg
Roll-Out on our sites in Frankfurt and Munich in 2009
number of parts per annum: approx. 35.000
Result
lead time reduction between aircraft removal and repair
shop by 70 %
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Copyright ©
© 2011
2010 Lufthansa
All rights
reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
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to restrictions
restrictions and
and disclaimer
disclaimer on
on last
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page.
Part identification with RFID
Current RFID usage
Transition point between aircraft removal and repair shop
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Copyright ©
© 2011
2010 Lufthansa
All rights
reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
Subject to
to restrictions
restrictions and
and disclaimer
disclaimer on
on last
last page.
page.
Current RFID usage
RFID enhanced Pre-Storage
Process benefits of RFID enhancement
bulk reading of all parts when crossing an RFIDGate
RFID enhanced pre-storage
immediate, automatic booking into available stock
and therefore disposability for maintenance actions
Implemented application
on our main workshop-site Hamburg in November
2007
RFID-Gate with touch screen
Roll-Out on our site in Frankfurt in 2009
number of parts per annum: approx. 100.000
Result
lead time reduction between repair shop and
availability in our warehouse by 70 %
Lufthansa
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RFID in theTechnik
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23
February
2010,
Page
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Copyright ©
© 2011
2010 Lufthansa
All rights
reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
Subject to
to restrictions
restrictions and
and disclaimer
disclaimer on
on last
last page.
page.
RFID-Tag identifying the carrier
Agenda
Company Profile
RFID Approach
Lufthansa
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RFID in theTechnik
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2010,
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Copyright ©
© 2011
2010 Lufthansa
All rights
reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
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to restrictions
restrictions and
and disclaimer
disclaimer on
on last
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page.
Document tagging vs. Permanent Parts Marking
Document tagging
•
•
•
•
Ident-Tag (LHT-Proprietary)
Smart-label (passive)
Content: reference to Ident-Tag ID
Customized bought and applied on
document printing in LHT
workshops or on goods receiving
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Copyright ©
© 2011
2010 Lufthansa
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reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
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to restrictions
restrictions and
and disclaimer
disclaimer on
on last
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page.
Permanent parts marking
•
•
•
•
LRU, pool parts only
permanent tag (passive)
Content: master data, e.g. SNR,
PNR, MFR (corresponding to ATA
SPEC 2000)
Applied on parts in the LHT
workshops and for new parts at
MFR
Requirements of an MRO capable permanent tag
Size
• Approx. 10 x 40 x 5 mm
• beveled sides to reduce the
risk of shearing tag off the
component
Chemical Resistance
• Kerosene,
• Skydrol,
• Hydraulic Oil,
• Acetone,
• Solvents,
•…
No available tag
covering the needs of
the aviation industry
Standard Interoperability
• SAE AS5678
• Class IP 69K
• ISO 18000-6c
• EPC Class1 Gen2
• ATA Spec 2000 Chap. 9-5
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Copyright ©
© 2011
2010 Lufthansa
All rights
reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
Subject to
to restrictions
restrictions and
and disclaimer
disclaimer on
on last
last page.
page.
Technical Requirements
• at least 512 Bit User Memory
• no battery
• operation in UHF (860 – 960
MHz)
• must work on metal
Mechanical / Temperature
Resistance
• vibration
• operational shocks
• humidity
• altitude: 220hPa
• temperature: -65 – 160°C
• flammability
Other
• Read range >2m in EU & US
on 2 Watt ERP
• possibility for password
protection
Permanent Parts Marking with avio.tag
Alternative Mounting Methods
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Copyright ©
© 2011
2010 Lufthansa
All rights
reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
Subject to
to restrictions
restrictions and
and disclaimer
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on last
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page.
Tag Development and Qualification
Dimensions
• 11 x 41 x 5,2 mm
• beveled sides to reduce the risk of
shearing tag off the component
Standard Interoperability
• FAA AC No. 20-162
• EASA Policy on passive RFID Devices
• SAE AS5678
• ATA Spec 2000 Chap. 9-5
• ISO 18000-6c / EPC Class1 Gen2
Component
Specification
Compliance
Matrix
Requirements for
the testing of LHT
Permanent Tag,
Version 1
Technical Characteristics
• Operability on metal
• 512 Bit user memory
• No battery = passive
• Frequency band UHF (860-960 MHz)
Airworthiness and MRO-Capability
• Thermal resistance
• Mechanical resistance
• Chemical resistance
• Electromagnetic compatibility (EMC)
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RFID in theTechnik
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23
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Copyright ©
© 2011
2010 Lufthansa
All rights
reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
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to restrictions
restrictions and
and disclaimer
disclaimer on
on last
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page.
Qualification
Test Report
(QTR)
DOA 21/J
Form 1
Qualification
Test Plan
(QTP)
Further Development of Aviation Tag
Today
Marking of accomanying
Docs with Smart Label
Development
accomplished
Permanent RFID-Tag for
Aviation
Mounting with
adhesive foil +
and/or Edge
Sealer
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Copyright ©
© 2011
2010 Lufthansa
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Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
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and disclaimer
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Development today
Future
Alternate Fixing and
Safety Methods
Permanent Parts
Marking
Agenda
Company Profile
RFID Approach
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Copyright ©
© 2011
2010 Lufthansa
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reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
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Still to come…
Cabin Equipment Check
Business Case: Quick and accurate check for presence and expiration date of e.g.
Emergency Equipment in terms of labour and processes.
Life Vests
First-Aid- / Doctor‘s Kit
Oxygen Generator
ca. 63.000 ea.
ca. 250 Doctor‘s Kits
ca. 700 First-Aid-Kits
ca. 25.000 ea.
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Copyright ©
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2010 Lufthansa
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reserved.
Copyright
Lufthansa Technik
Technik AG.
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Subject
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Still to come…
Cabin Equipment Check
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Copyright ©
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2010 Lufthansa
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Still to come…
Visibility & Compliance through real-time change information
Workorder
Back-End IT Systems
Correctness Check
Documentation
3
Start Following Process
2
s/a
4
7
5
1
u/s
6
Additional
Information
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Copyright ©
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2010 Lufthansa
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Logistik
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New Concepts: Automatic Check of Expiration Date
RFID Tagging of Consumables
lack of standardization greasy
Facing
challenges…
Shelf life monitoring
Single Labelling
Authority requirements
lubricious
Tracking & Tracing
Data quality
searching
Localization
dirty
soiled
Time & Effort dispose
Data
layout
Product diversity investigate
Expiration date
Identification
Storage diversity Auditssticky
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Copyright ©
© 2011
2010 Lufthansa
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reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
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and disclaimer
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New Concepts: Automatic Check of Expiration Date
RFID Tagging of Consumables
Selection and proof of RFID-technology
Proof of Concept within a testpilot
Testing of various Smart Label and Handheld Hardware
Initializing of product data and shelf life control application
Tagging of all
items in designated
department
RFIDProcess
Partial tailoring of Smart
Labels for metal and extremly
small surfaces
Storage of
tagged
items
Weekly
check
of all items
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Copyright ©
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2010 Lufthansa
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Transfer of required data
and
Verification of successful
storage on Smart Label
Weekly check with RFIDHandheld Application
Identifying of
critical items
Dispose products with
Exp. <7 days (red)
Use products with Exp.
7-21 days (yellow) before
usage of products with
exp. > 21 days (green)
Localizing of
critical items
Disposing of
critical items
Auto-ID in Maintenance Processes
Localization technology for a transparent Supply Chain
?
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Copyright ©
© 2011
2010 Lufthansa
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Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
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!
Auto-ID in Maintenance Processes
Localization technology for a transparent Supply Chain
Engine Transport HAM - JFK
!
G-Force Monitor
Attention!
Flight LH400 delayed!
7
6
5
4
3
2
1
0
Time stamps
Where is AOG #
3675?
HAM
Phone calls
question
search
FRA
investigate
online
manuell
NUE
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Copyright ©
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2010 Lufthansa
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reserved.
Copyright
Lufthansa Technik
Technik AG.
Logistik
Services.
Subject
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and disclaimer
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page.
Thank you for your attention.
Copyright © 2011 Lufthansa Technik Logistik Services GmbH. All rights reserved.
The information contained in this presentation is proprietary to Lufthansa Technik Logistik Services (LTLS) and is disclosed in
confidence. The presentation and the information contained herein shall be kept strictly confidential and shall not be used, disclosed to
others or reproduced without the express written consent of LTLS. Nothing contained in this publication shall constitute any warranty,
guarantee
or liability
for LTLS,
its subsidiaries and affiliates but is for information purposes only. Accordingly, LTLS its subsidiaries and
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affiliates
neither
expressly
nor
conclusively
accept responsibility or liability for the actuality, accuracy and completeness of the
Copyright
© 2011
2010
Technik
AG.
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statements
andLufthansa
information
contained
in this
publication.
Copyright
©
Lufthansa
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RFID in the Lufthansa Technik Group

Transcrição

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