Product overview 2014

Update: 03/2014
Product overview
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ISO 14001
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[Geben Sie Text ein]
About EKK
Since the foundation of the company in 1948 EKK
has constantly developed and extended its business
activities. We offer innovative products to our customers worldwide from planning and production to installation and commissioning.
With plastics and environmental technology we
added another business area to our existing product
range in 2014. In our new plant in Thannhausen we
manufacture container, tubing, apparatus and equipment out of PVC, PE and PP.
At our headquarters in Friedberg/Bayern we produce
dialysis cells for electrophoretic dip coating systems,
almost all components for current transmission as well
as water decontamination systems.
Our product range is not limited to current type series
but also covers outdated and exotic models.
Our special strength lies in the production of customized solutions for special applications.
Modifications and optimizations of standard
products can be successfully realized with us. You set
the task – we work out the ideal solution for you.
Product overview
Page 3
EDC technology
• tubular dialysis cells / free anodes
Page 4 - 5
• flat dialysis cells
Page 6 - 7
• semi-tubular dialysis cells
Page 8 - 9
Plastics and environmental technology
Update 03/2014
Decontamination with EKK WES-A
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ISO 9001
ISO 14001
Page 10
Page 11 - 12
Page 13
Contact terminals
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»[Geben
EKK
E-coat
technology
Perfect
electrophoretic dip coating
with EKK
Since the early beginnings of this
technology we have been involved
in the development, planning and
the production of E-coat systems.
We deliver and assemble various
types of dialysis cells and also offer PP lining of new and existing
E-coat tanks.
Please ask for:
flat, tubular and semi-tubular dialysis cells for
the use in electrophoretic dip coating systems
tank lining with PP sheets
bus bars and electric terminals for electrophoretic dip coating systems
upgrading of existing systems with new or
different cell types
spare parts for dialysis cells and anolyte circuits
Update 03/2014
maintenance and installation service
>> tubular dialysis cell
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>> semi-tubular dialysis cell
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>> flat dialysis cell
3
»[Geben
EKK
tubular
dialysis cells
Sie Text
ein]
EKK tubular dialysis cells
Types:
closed system Standard (outer diameter 100 mm)
closed system Jumbo (outer diameter 155 mm)
closed system 360° (outer diameter 100 mm)
open system (outer diameter 100 mm)
Designed
according
to your
specifications
anolyte return
Design:
anode material: stainless steel: 1.4571
- anode diameter: 60.3 mm
- anode type: seamlessly drawn tube
anolyte supply
power connection
collar length
anode material: titanium with iridium mixed oxide coating
- anode diameter: 50.8 mm; 60.3 mm; 106 mm
- anode type: welded tube
mounting system
paint level
Special design:
special anode diameters available upon request
Installation:
vertical installation at tank rim
horizontal installation at tank rim
horizontal installation at tank floor
with adjustable mounting system
customized supply connections and mounting systems
membrane length
Protective cover
Types:
spacer
drain plug
>> solid protective cover
Update 03/2014
>> flexible protective cover
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»[Geben
EKK
tubular
dialysis cell
Advantages of
EKK tubular dialysis cells
at a glance:
1
2
» easy installation
• little weight
1
• optimized mounting system system
• solid connections
3
» maintenance-friendly
• little contamination
• easy cleaning
• rapid anode inspection
2
• cap with spacer and drain plug
3
• protective cover (option)
4
• freely turnable anode (open system)
5
• for horizontal installation, completely immersed
4
5
» service
• assistance and service by our qualified staff
• short delivery times
• installation and maintenance
» quality
• certified quality according to ISO 9001 + 14001
• certified quality produced in accordance with the
German water resources act (WHG)
Additional anodes
out of coated titanium
Ø 50,8 mm, Ø 60,3 mm
»
with adjustable mounting system
»
can be installed at tank floor and sides
»
after prior consultation with your
paint supplier
Update 03/2014
»
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»[Geben
EKK
flatein]dialysis cells
EKK flat dialysis cells
Types:
Top Line open system (standard width 820 mm)
Top Line open system (standard width 820 mm)
Top Line closed system (special width 1200 mm)
Designed
according
to your
specifications
Base Line open system (standard width 800 mm)
Base Line open system (special width 1200 mm)
Base Line closed system (standard width 800 mm)
Anode material:
stainless steel 1.4571
titanium with iridium mixed oxide coating
anolyte return
power connection
Anode type:
anolyte supply
single sheet (closed system)
double sheet (open system)
triple sheet (open system)
mounting system
collar length
Installation:
vertical installation at tank rim
supply connections and mounting system
upon request
paint level
membrane length
spacer
Update 03/2014
drain plug
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Sie Text
ein]dialysis cells
»[Geben
EKK
flat
EKK •
Advantages of
EKK flat dialysis cells
at a glance:
1
» easy installation
2
• little weight (use of PP and GRP)
3
• optimized mounting system
• assembly cross beam (available as option)
3
» optimum efficiency
• low membrane resistance
• support grid with low shielding
4
• solid and slim cross beams
• optimized anode design,
1
removable for anode inspection
• perfect anolyte flow
5
• option: vertical fin grid
4
5
» maintenance-friendly
• little contamination
• rapid anode inspection
2
• supply channel can be cleaned
• drain plug
» service
• assistance and service by our qualified staff
• short delivery times
• installation and maintenance
» quality
Update 03/2014
• certified quality according to ISO 9001 + 14001
• certified quality produced in accordance with the
German water resources act (WHG)
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ISO 9001
ISO 14001
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»[Geben
EKK
semi-tubular
dialysis cells
Types:
open system (standard width 520 mm)
closed system (standard width 520 mm)
Anode material:
stainless steel 1.4571
titanium with iridium mixed oxide coating
Designed
according
to your
specifications
Anode type:
anolyte supply
single sheet with bends
anolyte return
Installation:
vertical installation at tank rim
supply connections and mounting system
upon request
power connection
mounting system
collar length
paint level
membrane length
spacer
Update 03/2014
drain plug
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»[Geben
EKK
semi-tubular
dialysis cells
3
4
Advantages of
EKK semi-tubular dialysis cells
at a glance:
1
» easy installation
• little weight (use of PP)
2
• optimized mounting system
• assembly cross beam (available as option)
• solid connections
2
» optimum efficiency
1
3
• support grid with low shielding
• optimized anode construction
• perfect anolyte flow
» maintenance-friendly
4
• little contamination
3
• rapid anode inspection
4
• drain plug
» service
• assistance and service by our qualified staff
• short delivery times
• installation and maintenance
» quality
Update 03/2014
• certified quality according to ISO 9001 + 14001
• certified quality produced in accordance with the
German water resources act (WHG)
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ISO 9001
ISO 14001
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[Geben Sieplastics
Text ein]
» EKK
and environmental technology
EKK plastics and environmental technology
Our products are used in:
water treatment systems
chemical industry
food industry
bewerage industry
automotive industry
paper industry
wastewater treatment plants
and wherever aggressive media are used
Our product range:
tank lining with PP + PE
round and square container made
out of PE, PVC and PP
dosing stations for chemicals
lifting systems
pump stations
filling systems
exhaust air washer and absorber
piping made out of PVC, PE, PP, ABS
•
and
COOL-FIT
keine Gefährdung
des
customized solutions based on
customer’s specific requirements
Advantages of
EKK plastics technology
at a glance:
» service
• detailed and qualified consultation
• project work by our qualified staff from planning and engineering to installation and commissioning
• short delivery times
» quality
• certified quality according to ISO 9001 +
14001
• certified quality produced in accordance with
the German water resources act (WHG)
Our qualified staff offers:
Update 03/2014
project start on site
planning and engineering
project management
installation and commissioning
maintenance contracts
qualified production according to WHG
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» [Geben
Decontamination
with EKK WES-A
Copper anodes and stainless steel cathodes supplied with voltage in order to avoid microbial decontamination in anolyte circuits in cathodic dip painting systems
Anolyte circuits of cathodic dip
coating systems are used to
cool the anodes of the dialysis
cells and to discharge the acid
generated during the coating
process. The anolyte’s temperature being approx. 30 °C and
the organic acid representing
an ideal medium for microorganisms, this system can be
easily contaminated.
These germs are often controlled with fungicides, bactericides, etc. Unfortunately, however, there often is only shortterm success with these pesticides because, in general, the
germs tend to become resistant
against them. The application
rate is then sometimes increased, yet, with little success.
Till recently, application engineers of the paint suppliers
have sometimes recommended to
install a copper rod or a split
copper cable in the anolyte tank
in order to avoid contamination
with germs.
>> reliable power supply with precise display to control the actual
voltage
There is no doubt about the
germicidal effect of copper. In
practice, however, with unleaded
paints used today, the amount of
copper released is often not
enough to avoid contamination
effectively. The EKK water
decontamination system WES-A
takes advantage of the germicidal
effectiveness of copper ions. The
copper emission, however, is
considerably
increased
by
supplying
direct
current.
Wellknown car manufacturers are
already among our customers.
This system emits copper into the
waste water. Kindly check the
conditions regarding wastewater >> copper anode
treatment and observe the
with red fitting flange
maximum permissible amount
valid in your community that may
be discharged into the local
canalisation.
Update 03/2014
The financial damages caused
by these germs can be considerable. In practice, it is very
common to see a mucous accumulation of the entire annolyte circuit. It takes much
time and effort to do the mechanical cleaning in order to
avoid a production stop. Even
after a successful cleaning, recontamination with germs normally cannot be avoided. There
are germs remaining in the
tubes, dialysis cells, pumps,
etc. and as a consequence the
process of recontamination
starts within a few weeks.
You can certainly imagine that
these cleaning processes, especially with big cathodic dip painting systems in the automotive industry often being equipped with
handreds of tubular dialysis cells
or dozens of flat dialysis cells,
cause immense costs.
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» [Geben
Decontamination
with EKK WES-A
Advantages of
EKK WES-A process
at a glance:
» optimum efficiency and maintenance
• reliable prevention of contamination
• low operating costs
• low maintenance
• no hazards for maintenance staff through toxic
substances
>> fitting flange
at tank
» service
• installation by EKK upon request
• detailed instructions during commissioning
>> installation example:
copper anode
in anolyte tank
» quality
• certified quality according to ISO 9001 + 14001
• certified quality produced in accordance with the
German water resources act (WHG)
»
System components
Copper anode
with flange and connecting cable
colour, flange and connecting cable
anode diameter
anode length
outer diameter flange
reference circle
red
80 mm
810 mm
200 mm
156 mm
Stainless steel cathode
with flange and connecting cable
colour, flange and connecting cable
anode diameter
anode length
outer diameter flange
reference circle
black
60 mm
810 mm
200 mm
156 mm
Update 03/2014
Rectifier
for power supply
input voltage
output voltage
output amperage
continuously variable
fuse 10 A
width x heigth X depth
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230 V
max. 30 V
max. 3,5 A
>> mature technology in solid design
450 x 310 x 130 mm
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Text ein]
» [Geben
EKKSie contact
terminals
Good contact
with EKK
carbon brushes - current collectors brush holders - contact terminals
Our product range is not restricted to the
common types used today, but includes
a wide range of outdated models as well.
Our strength lies in the production of
custom-made components for special
applications and in the modification and
optimization of standard products.
Update 03/2014
You set the task – we work out the ideal
solution for you.
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ISO 9001
ISO 14001
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»[Geben
EKK
catalogues
You are looking for more
detailed information?
Please do not hesitate to contact us and ask for
our catalogues and product information. On our
website these documents are also available as
download.
+49 821 60055 0
+49 821 60055 30
e-mail
Internet
[email protected]
www.ekk-anlagentechnik.de
Update 03/2014
Phone
Fax
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