GO-Line-TH - Edeco Tool AB

GO-Line-TH
HGOB-2
HGOB-2 | Recommended Cutting Conditions
D1/R
D
R 0.5
0.5
Roughing
D1–5
Mild steel,
Carbon Steel
& Alloy steel
(HB180 ~ HRC30)
Pre-Hardened
& Hardened
tool steel
(HRC30 ~ 50)
Copper,
Aluminium
& Cast Iron
Vc
n
fz
Vf
ap
ae
Vc
n
fz
Vf
ap
ae
Vc
n
fz
Vf
ap
ae
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
Vc
n
fz
Vf
ap
ae
Vc
n
fz
Vf
ap
ae
Vc
n
fz
Vf
ap
ae
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
140
44,580
0.04
3,570
0.05
0.3
120
38,220
0.04
3,060
0.05
0.3
180
57,330
0.04
4,590
0.05
0.3
Finishing
D2/R
D
R 1.0
1.0
Roughing
120
38,210
0.025
1,910
0.025
0.025
100
31,850
0.025
1,600
0.025
0.025
160
51,000
0.025
2,550
0.025
0.025
D6/R
D
R 3.0
3.0
D 6 – 12
Mild steel,
Carbon Steel
& Alloy steel
(HB180 ~ HRC30)
Pre-Hardened
& Hardened
tool steel
(HRC30 ~ 50)
Copper,
Aluminium
& Cast Iron
220
11,680
0.14
3,270
0.3
1.8
200
10,620
0.14
2,970
0.3
1.8
260
13,800
0.14
3,870
0.3
1.8
220
11,680
0.09
2,100
0.15
0.15
180
9,550
0.09
1,720
0.15
0.15
270
14,330
0.09
2,580
0.15
0.15
D3/R
D
R 1.5
1.5
Finishing
160
25,470
0.06
3,060
0.1
0.6
140
22,290
0.06
2,670
0.1
0.6
200
31,850
0.06
3,820
0.1
0.6
Roughing
140
22,300
0.04
1,780
0.05
0.05
120
19,100
0.04
1,530
0.05
0.05
180
28,670
0.04
2,300
0.05
0.05
D8/R
D
R 4.0
4.0
220
8,760
0.16
2,800
0.4
2.4
200
7,960
0.16
2,550
0.4
2.4
260
10,350
0.16
3,300
0.4
2.4
Theoretical cusp height in end milling (µm)
Die theoretische Rautiefe in der Fräsbearbeitung (µm)
Cresta teorica di fresatura (µm)
180
19,100
0.08
3,060
0.15
0.9
160
16,990
0.08
2,720
0.15
0.9
220
23,350
0.08
3,740
0.15
0.9
D4/R
D
R 2.0
2.0
Finishing
160
16,980
0.055
1,870
0.075
0.075
140
14,860
0.055
1,630
0.075
0.075
200
21,230
0.055
2,330
0.075
0.075
D 10 / R
D
R 5.0
5.0
220
8,760
0.11
1,930
0.2
0.2
180
7,170
0.11
1,580
0.2
0.2
270
10,750
0.11
2,360
0.2
0.2
260
8,280
0.18
2,980
0.5
3.0
220
7,000
0.18
2,520
0.5
3.0
320
10,200
0.18
3,670
0.5
3.0
240
7,640
0.13
1,990
0.25
0.25
200
6,370
0.13
1,660
0.25
0.25
300
9,550
0.13
2,480
0.25
0.25
Roughing
200
15,920
0.1
3,190
0.2
1.2
180
14,330
0.1
2,870
0.2
1.2
240
19,100
0.1
3,820
0.2
1.2
D 5/ R
D
R 2.5
2.5
Finishing
180
14,330
0.07
2,000
0.1
0.1
160
12,740
0.07
1,780
0.1
0.1
220
17,520
0.07
2,450
0.1
0.1
Roughing
200
12,740
0.12
3,060
0.25
1.5
180
11,460
0.12
2,750
0.25
1.5
240
15,300
0.12
3,670
0.25
1.5
Finishing
180
11,470
0.08
1,840
0.125
0.125
160
10,200
0.08
1,630
0.125
0.125
220
14,000
0.08
2,240
0.125
0.125
D 12 / R
D
R 6.0
6.0
260
6,900
0.2
2,760
0.6
3.6
220
5,840
0.2
2,340
0.6
3.6
320
8,500
0.2
3,400
0.6
3.6
240
6,370
0.15
1,910
0.3
0.3
200
5,300
0.15
1,590
0.3
0.3
300
7,960
0.15
2,390
0.3
0.3
Cálculo de altura de la cresta teórica en fresado (mm)
Hauteur de crête théorique en fraisage (µm)
Altura da crista teórica em fresagem (µm)
NOTA
Feed pitch and cusp height
1. Usate centri di lavoro più precisi e rigidi possibile.
(2 · R)2Zeilensprung
- ap,e2
a
(mm)
e
h= R4
2. Gli indicazioni sul passo laterale (ae) espresso nella tabella sopra riportata sono
Passo di avanzamento / Cresta
valori generali. Per ottimizzare il processo di lavoro usate le relazioni cresta/raggio
Paso y altura de cresta
2
(2 · R)2 più
- ap,e
vicine alle Vostre esigenze.
Pas et hauteur de crêteh = R 3.4Le condizioni di taglio indicate sono valori generali. Per ottimizzare il Vostro procesPasso lateral x/ Altura da crista
so di lavoro analizzate i parametri in funzione delle geometrie che dovete generare
R
R (mm)
0.5
1.0
2.0
3.0
4.0
5.0
6.0
8.0
10.0
0.05
0.63
0.31
0.16
0.10
0.08
0.06
0.05
0.04
0.03
0.075
1.41
0.70
0.35
0.23
0.18
0.14
0.12
0.09
0.07
0.1
2.51
1.25
R0.63
0.42
0.31
0.25
0.21
0.16
0.13
h= R-
e del centro di lavoro a disposizione.
4. Se i giri del mandrino della macchina disponibili sono più bassi rispetto al valore
espresso regolate l´avanzamento con lo stesso rapporto.
(2 · R)2 - ap,e2
4
ae (mm)
0.15
0.2
5.66 10.10
2.82
5.01
1.41
2.50
0.94
1.67
0.70
1.25
0.56
1.00
0.47
0.83
0.35
0.63
0.28
0.50
0.3 R 0.4
23.03 41.74
11.31 20.20
5.63 10.03
3.75
6.67
2.81
5.00
2.25
4.00
1.88
3.33
1.41
2.50
1.13
2.0
0.5
66.99
31.75
15.69
10.43
7.82
6.25
5.21
3.91
3.13
NOTE
1. Use a highly rigid and accurate machine as available.
2. The radial step over (Pf, pick feed) in the above table is for general information.
Please select the conditions to suit your actual surface finish requirements, according to the cusp height stated.
3. The cutting conditions in the above table are a general guide. For your actual work
piece adjust the conditions according to the machining shape, purpose and the
machine tool to be used.
4. If the rpm speed available is lower, adjust the feed rate to the same ratio with
the rpm.
ANMERKUNG
1. Nutzen Sie für die Bearbeitungen die Maschine mit der höchsten Genauigkeit und
der höchsten Steifigkeit.
2. Der in der Tabelle angegebene Zeilensprung ist eine generelle Empfehlung.
Um die jeweiligen Anforderungen an die Oberflächengüte zu erreichen wählen
Sie die Bedingungen entsprechend der angegebenen Rautiefe.
3. Die in der Tabelle angegebenen Schnittbedingungen stellen eine generelle Empfehlung dar. Die Werte sollten immer an die jeweilige Bearbeitung, deren Form und die
verwendete Maschine angepasst werden.
4. Sollte die Ihnen verfügbare Drehzahl niedriger als der in der Tabelle angegebene
Wert sein, sollte der Vorschub im gleichen Verhältnis reduziert werden.
2
OBSERVACIONES
1. Utilizar la máquina más rígida y precisa posible.
2. El paso radial (Pf, paso) de la tabla es una información general. Hay que utilizar el
paso adecuado en función del acabado superficial que se pretenda obtener según
la rugosidad máxima prevista (Altura de cresta).
3. Las condiciones de corte de la tabla son una orientación general. Para un trabajo
específico hay que ajustar las condiciones en función de la geometría de la pieza,
el resultado esperado y el tipo de máquina que vamos a utilizar.
4. Si las rpm de la maquina son inferiores, hay que ajustar el avance en proporción a
las mismas.
NOTE
1. Utiliser une machine aussi fiable et rigide que possible .
2. SVP choisissez vos conditions en fonction de l’état de surface requis .
3. Les conditions de coupe du tableau sont indicatives. Pour votre
application, ajuster cette base en fonction de votre machine .
4. Si le nombre de tours est insuffisant ajuster les avances dans la même proportion
que la rotation disponible .
NOTA
1. Use a máquina disponível mais rígida e precisa possível.
2. O passo lateral (Pf, incremento lateral) na tabela acima é para informação geral.
Por favor seleccione as condições para atender às suas exigências de acabamento
de superfície real, de acordo com a altura da crista pretendida.
3. As condições de corte no quadro acima são uma informação geral. Para o seu
trabalho real ajuste as condições de acordo com a forma da peça, máquina e
ferramenta a ser usada para objectivo pretendido.
4. Se a sua rpm disponível é menor do que o recomendado, ajuste o avanço para a
mesma relação com a rpm.
© 2015 MMC Hitachi Tool Engineering Europe GmbH
Errors and alterations excepted · Änderungen und Irrtum vorbehalten
GO-Line-TH
HGOR-4 / HGOH-6 | Recommended Cutting Conditions
HGOR-4
D 6 / CR 0.3, 1.0
D
D 6 – 10
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
D 12 – 20
Slotting
Vc
Mild steel,
n
Carbon Steel
fz
Vf
& Alloy steel
(HB180 ~ HRC30) ap
ae
Vc
Pre-Hardened
n
& Hardened
fz
Vf
tool steel
ap
(HRC30 ~ 50)
ae
Vc
n
Copper,
fz
Aluminium
Vf
& Cast Iron
ap
ae
Vc
Mild steel,
n
Carbon Steel
fz
Vf
& Alloy steel
(HB180 ~ HRC30) ap
ae
Vc
Pre-Hardened
n
& Hardened
fz
Vf
tool steel
ap
(HRC30 ~ 50)
ae
Vc
n
Copper,
fz
Aluminium
Vf
& Cast Iron
ap
ae
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
Side
90
4,780
0.04
760
3.0
6.0
60
3,190
0.03
380
1.5
6.0
180
9,550
0.06
2,290
3.0
6.0
D 8 / CR 0.3, 1.0
D
2D/3D HSC
110
5,840
0.04
930
6.0
0.6
80
4,250
0.03
510
3.0
0.3
200
10,620
0.06
2,550
6.0
0.6
200
10,620
0.09
3,820
0.2 – 0.5
0.2 – 0.5
150
7,960
0.09
2,870
0.1 – 0.3
0.1 – 0.3
250
13,270
0.09
4,780
0.2 – 0.5
0.2 – 0.5
Slotting
D 12 / CR 0.3, 1.0
D
90
2,390
0.07
670
6.0
12.0
60
1,590
0.06
380
3.0
12.0
180
4,780
0.09
1,720
6.0
12.0
HGOH-6
110
2,920
0.07
820
12.0
1.2
80
2,120
0.06
510
6.0
0.6
200
5,300
0.09
1,900
12.0
1.2
D 6 – 10
Pre-Hardened
& Hardened
tool steel
(HRC30~50)
Cast Iron
(HB150 ~ 200)
GG, GGG
Side HSC
Vc
n
fz
Vf
ap
ae
Vc
n
fz
Vf
ap
ae
Vc
n
fz
Vf
ap
ae
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
110
5,800
0.06
2,090
9.0
0.3
80
4,200
0.06
1,510
9.0
0.06
160
8,500
0.08
4,080
9.0
0.6
Vc
n
fz
Vf
ap
ae
Vc
n
fz
Vf
ap
ae
Vc
n
fz
Vf
ap
ae
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
(m/min)
(min-1)
(mm/tooth)
(mm/min)
(mm)
(mm)
110
2,900
0.1
1,740
18.0
0.6
80
2,100
0.1
1,260
18.0
0.12
160
4,200
0.13
3,280
18.0
1.2
2D/3D HSC
D 12 – 20
Pre-Hardened
& Hardened
tool steel
(HRC30~50)
Cast Iron
(HB150 ~ 200)
GG, GGG
90
1,790
0.09
640
8.0
16.0
60
1,200
0.08
380
4.0
16.0
180
3,580
0.1
1,430
8.0
16.0
© 2015 MMC Hitachi Tool Engineering Europe GmbH
Errors and alterations excepted · Änderungen und Irrtum vorbehalten
Side
110
2,190
0.09
790
16.0
1.6
80
1,590
0.08
510
8.0
0.8
200
3,980
0.1
1,590
16.0
1.6
Side HSC
200
10,600
0.09
5,720
0.2 – 0.5
0.2 – 0.5
180
9,500
0.09
5,130
0.1 – 0.3
0.1 – 0.3
250
13,200
0.09
7,130
0.2 – 0.5
0.2 – 0.5
110
4,400
0.07
1,850
12.0
0.4
80
3,200
0.07
1,340
12.0
0.08
160
6,400
0.1
3,840
12.0
0.8
200
5,300
0.18
5,720
0.2 – 0.5
0.2 – 0.5
180
4,800
0.18
5,180
0.1 – 0.3
0.1 – 0.3
250
6,600
0.18
7,130
0.2 – 0.5
0.2 – 0.5
110
2,200
0.12
1,580
24.0
0.8
80
1,600
0.12
1,150
24.0
0.16
160
3,200
0.13
2,500
24.0
1.6
D 12 / CR 1.0
D
Mild steel,
Carbon steel
& Alloy steel
(HB180 ~ HRC30)
200
7,960
0.12
3,820
0.2 – 0.5
0.2 – 0.5
150
5,970
0.12
2,870
0.1 – 0.3
0.1 – 0.3
250
9,950
0.12
4,780
0.2 – 0.5
0.2 – 0.5
Slotting
200
3,980
0.22
3,500
0.2 – 0.5
0.2 – 0.5
150
2,990
0.22
2,630
0.1 – 0.3
0.1 – 0.3
250
4,980
0.22
4,380
0.2 – 0.5
0.2 – 0.5
2D/3D HSC
110
3,500
0.06
840
10.0
1.0
80
2,550
0.05
510
5.0
0.5
200
6,370
0.08
2,040
10.0
1.0
200
6,370
0.15
3,820
0.2 – 0.5
0.2 – 0.5
150
4,780
0.15
2,870
0.1 – 0.3
0.1 – 0.3
250
7,960
0.15
4,780
0.2 – 0.5
0.2 – 0.5
D 20 / CR 0.5, 2.0
D
1.0
90
1,430
0.11
630
10.0
20.0
60
950
0.09
340
5.0
20.0
180
2,870
0.12
1,380
10.0
20.0
110
1,750
0.11
770
20.0
2.0
80
1,270
0.09
460
10.0
1.0
200
3,190
0.12
1,530
20.0
2.0
200
3,190
0.25
3,190
0.2 – 0.5
0.2 – 0.5
150
2,390
0.25
2,390
0.1 – 0.3
0.1 – 0.3
250
3,980
0.25
3,980
0.2 – 0.5
0.2 – 0.5
D 10 / CR 0.5
D
2D/3D HSC
200
8,000
0.07
3,360
12.0
0.4
180
7,200
0.07
3,020
12.0
0.08
250
9,900
0.1
5,940
12.0
0.8
Side
Side HSC
200
8,000
0.12
5,760
0.2 – 0.5
0.2 – 0.5
180
7,200
0.12
5,180
0.1 – 0.3
0.1 – 0.3
250
9,900
0.12
7,130
0.2 – 0.5
0.2 – 0.5
110
3,500
0.08
1,680
15.0
0.5
80
2,500
0.08
1,200
15.0
0.1
160
5,100
0.12
3,670
15.0
1.0
200
4,000
0.22
5,280
0.2 – 0.5
0.2 – 0.5
180
3,600
0.22
4,750
0.1 – 0.3
0.1 – 0.3
250
5,000
0.22
6,600
0.2 – 0.5
0.2 – 0.5
110
1,800
0.13
1,400
30.0
1.0
80
1,300
0.13
1,010
30.0
0.2
160
2,500
0.14
2,100
30.0
2.0
D 16 / CR 1.0
D
200
4,000
0.12
2,880
24.0
0.8
180
3,600
0.12
2,590
24.0
0.16
250
5,000
0.13
3,900
24.0
1.6
Side
90
2,870
0.06
690
5.0
10.0
60
1,910
0.05
380
2.5
10.0
180
5,730
0.08
1,830
5.0
10.0
D 8 / CR 0.5
D
200
10,600
0.06
3,820
9.0
0.3
180
9,500
0.06
3,420
9.0
0.06
250
13,200
0.08
6,340
9.0
0.6
200
5.300
0.1
3,180
18.0
0.6
180
4,800
0.1
2,880
18.0
0.12
250
6,600
0.13
5,150
18.0
1.2
2D/3D HSC
110
4,380
0.05
880
8.0
0.8
80
3,190
0.04
510
4.0
0.4
200
7,960
0.07
2,230
8.0
0.8
D 16 / CR 0.5, 2.0
D
1.0
D 6 / CR 0.5
D
Side
Mild steel,
Carbon steel
& Alloy steel
(HB180 ~ HRC30)
200
5,300
0.18
3,820
0.2 – 0.5
0.2 – 0.5
150
3,980
0.18
2,870
0.1 – 0.3
0.1 – 0.3
250
6,640
0.18
4,780
0.2 – 0.5
0.2 – 0.5
Side
90
3,580
0.05
710
4.0
8.0
60
2,390
0.04
380
2.0
8.0
180
7,170
0.07
2,000
4.0
8.0
D 10 / CR 0.3, 1.0
D
2D/3D HSC
200
6,400
0.08
3,070
15.0
0.5
180
5,700
0.08
2,740
15.0
0.1
250
8,000
0.12
5,760
15.0
1.0
200
6,400
0.15
5,760
0.2 – 0.5
0.2 – 0.5
180
5,700
0.15
5,130
0.1 – 0.3
0.1 – 0.3
250
8,000
0.15
7,200
0.2 – 0.5
0.2 – 0.5
D 20 / CR 1.0
D
200
3,200
0.13
2,500
30.0
1.0
180
2,900
0.13
2,260
30.0
0.2
250
4,000
0.14
3,360
30.0
2.0
200
3,200
0.25
4,800
0.2 – 0.5
0.2 – 0.5
180
2,900
0.25
4,350
0.1 – 0.3
0.1 – 0.3
250
4,000
0.25
6,000
0.2 – 0.5
0.2 – 0.5
3
Always up to date: Please check our P50 QuickFinder
®
www.mmc-hitachitool-eu.com/quickfinder
Note: For finishing and precise tool definition for the CAM system
please download DXF data (QuickFinder), or contact your local Hitachi
Tool staff for more details.
Nota: En procesos de acabado y para una más precisa definición de
la herramienta en el sistema de CAM por favor solicite los ficheros DXF
(QuickFinder), o póngase en contacto con Hitachi Tool para obtener más
detalles.
Achtung: Bitte laden Sie sich für die Schlichtbearbeitung und die
präzise Definition der Werkzeuge die DXF Daten herunter (QuickFinder)
oder wenden Sie sich an Ihren Hitachi Anwendungstechniker.
Remarque : Pour les opérations de finition et une définition précise
de l’outil dans votre système FAO, demandez nous le fichier DXF des
outils, téléchargez les via notre logiciel QuickFinder, ou contactez votre
interlocuteur commercial pour plus de détails.
Nota: Per lavorazioni di finitura e per una precisa e corretta definizione del profilo dell’utensile per l’utilizzo CAM si prega di richiedere file DXF
tramite QuickFinder o rivolgendosi al personale Hitachi Tool.
Nota: Para o acabamento e precisão assim como melhor definição
da ferramenta para o sistema CAM por favor solicitar dados DXF
(QuickFinder), ou entre em contato com sua equipe de ferramentas
Hitachi local para obter mais detalhes.
Product Range
Solid Carbide End Mills
Indexable Milling Tools
WHNSB Drills
Itterpark 12 · 40724 Hilden · Germany · Phone +49 (0) 21 03 – 24 82-0 · Fax +49 (0) 21 03 – 24 82-30
E-Mail [email protected] · Internet www.mmc-hitachitool-eu.com
© 2015 by MMC Hitachi Tool Engineering Europe GmbH · 3rd Edition · Printed in Germany
HTT615 1503 GO-Line-6.5 BW-DS
Milling Chucks